Small-sized portable thermoplastic slitting device
By designing a small and convenient thermoplastic slitting device, the problem of long and difficult to accurate hand cutting time in composite material production is solved, efficient and accurate prepreg slitting is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421435148.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-22
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-06-22
AI Technical Summary
During the production of composite materials, the prepreg is hand-cut due to the narrow cutting width, which takes a long time and is difficult to accurately grasp the width.
A small and convenient thermoplastic slitting device is designed, including a base, slitting assembly, traction roller, limiting assembly and measuring assembly, which is slimmed by a motor-driven cutter, and the slitting width is adjusted and measured by the limiting assembly and measuring assembly.
The prepreg is cut into 2mm width, which improves production efficiency and replaces manual cutting. The device is compact and portable, with adjustable width and easy to operate.
Smart Images
Figure CN222886084U_ABST
Abstract
Description
Technical Field
[0001] The utility model patent relates to the technical field of auxiliary equipment in the production of composite materials, and more specifically, to a small and portable thermoplastic slitting device. Background Technique
[0002] In the production process of composite materials (prepregs), in the first step, the prepregs are first slit, and the materials are slit into tape pitches of 6.35 mm and 12.7 mm. In the second step, winding starts. During the winding process, some rotors with edges need a process of edge filling. During this process, the materials need to be manually cut to about 2 - 3 mm.
[0003] However, due to the narrow cutting width, manual cutting not only takes a long time but also fails to meet the requirements for width control. Therefore, a small and portable thermoplastic slitting device is proposed to solve the above problems. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a small and portable thermoplastic slitting device, aiming to solve the problems in the above background technique.
[0005] The utility model is realized as follows: a small and portable thermoplastic slitting device, including a base;
[0006] At the center and in front of the left side of the top of the base, there are fixed seats fixedly connected. Between the opposite sides of the two fixed seats, a traction roller is rotatably connected. On the left side of the center of the top of the base, a slitting assembly is arranged. In front of the right side of the top of the base, there is a baffle fixedly connected. Above the inside of the baffle, a measuring assembly is arranged. At the rear of the right side of the top of the base, a limiting assembly is arranged.
[0007] Further, the slitting assembly includes two support plates fixedly connected to the left side of the center of the top of the base. Between the two support plates, a rotating rod is rotatably connected, and the rear end of the rotating rod penetrates the rear surface of the rear support plate. In front of the outer surface of the rotating rod, a cutting knife is fixedly connected. At the rear of the left side of the center of the top of the base, a motor is fixedly installed, and the output end of the motor is fixedly connected to the rear end of the rotating rod.
[0008] Further, the cutting knife corresponds to the traction roller.
[0009] Further, the limiting assembly includes a limiter arranged at the rear of the right side of the top of the base. On both the left and right sides inside the limiter, there are vertically penetrating adjustment slots. At the position corresponding to the adjustment slots on the top of the base, there are threaded rods fixedly connected, and the top ends of the threaded rods penetrate the adjustment slots. Above the outer surface of the threaded rods, there are rotating nuts threadedly connected.
[0010] Further, the bottom of the rotating nut is in contact with the top of the stopper.
[0011] Further, the measuring assembly includes a storage groove formed above the rear surface of the flange. A slot is formed on the right side of the lower surface inside the storage groove. A plug rod is rotatably connected inside the slot through a bearing. A rotating ring is fixedly connected to the outer surface of the plug rod inside the storage groove. A measuring scale is fixedly connected to the outer surface of the rotating ring, and the measuring scale is located inside the storage groove.
[0012] Further, an inner groove is formed on the right side of the upper surface inside the storage groove. A pressing rod is slidably connected inside the inner groove, and the bottom end of the pressing rod is in contact with the top of the rotating ring. A spring is fixedly connected between the top end of the pressing rod and the upper surface of the inner groove.
[0013] Compared with the prior art, the utility model can cut the prepreg into a width of 2 mm and fit the size of the rotor edge filling process. At the same time, the device is small and easy to carry, and the width is adjustable and the operation is simple. Therefore, the efficiency can be improved during the production process, and manual cutting can be replaced, so that the device has strong practicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a three-dimensional structural schematic diagram of a small and portable thermoplastic slitting device provided by the utility model;
[0015] Figure 2 is a top-view structural schematic diagram of a small and portable thermoplastic slitting device provided by the utility model;
[0016] Figure 3 is a partial right-sectional structural schematic diagram of a small and portable thermoplastic slitting device provided by the utility model;
[0017] Figure 4 is a small and portable thermoplastic slitting device provided by the utility model Figure 3 enlarged structural schematic diagram at position A.
[0018] The reference numerals involved in the above-mentioned drawings: 1, base; 2, fixed seat; 3, traction roller; 4, slitting assembly; 401, motor; 402, rotating rod; 403, support plate; 404, cutter; 5, limiting assembly; 501, stopper; 502, threaded rod; 503, adjustment groove; 504, rotating nut; 6, flange; 7, measuring assembly; 701, storage groove; 702, measuring scale; 703, rotating ring; 704, slot; 705, plug rod; 706, pressing rod; 707, inner groove; 708, spring. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0020] The implementation of the present utility model will be described in detail below in conjunction with specific embodiments.
[0021] According to Figures 1-4 As shown, a small and portable thermoplastic slitting device includes a base 1;
[0022] At the center and in front of the left side of the top of the base 1, fixed seats 2 are fixedly connected. Between the centers of the opposite sides of the two fixed seats 2, a traction roller 3 is rotatably connected. On the left side of the center of the top of the base 1, a slitting assembly 4 is arranged. In front of the right side of the top of the base 1, a baffle 6 is fixedly connected. Above the inside of the baffle 6, a measuring assembly 7 is arranged. At the rear of the right side of the top of the base 1, a limiting assembly 5 is arranged; during operation, the prepreg or film with a thickness of 6.35 mm or 12.7 mm is placed near the baffle 6, and is limited by the limiting assembly 5, and then is cut by the slitting assembly 4. Also, the width of the prepreg can be adjusted by the limiting assembly 5 to adjust the size of the material before slitting. Finally, the prepreg is slit into a size of 2 mm. When the slitting assembly 4 is slitting, the rotation of the traction roller 3 also plays a fixing role, and the two cooperate with each other. At the same time, the measuring assembly 7 inside the baffle 6 can measure the distance between the baffle 6 and the limiting assembly 5. Therefore, the present utility model can slit the prepreg into a width of 2 mm, and the size conforms to the rotor edge-filling process. At the same time, the device is small and easy to carry, the width is adjustable, and the operation is simple, so the efficiency can be improved during the production process, and manual cutting can be replaced, thus making the device highly practical.
[0023] The slitting assembly 4 includes two support plates 403 fixedly connected to the left side of the center of the top of the base 1. Between the two support plates 403, a rotating rod 402 is rotatably connected. The rear end of the rotating rod 402 penetrates through the rear surface of the rear support plate 403. In front of the outer surface of the rotating rod 402, a cutter 404 is fixedly connected. At the rear of the left side of the center of the top of the base 1, a motor 401 is fixedly installed, and the output end of the motor 401 is fixedly connected to the rear end of the rotating rod 402; during operation, the motor 401 is connected to an external power supply to make the motor 401 work. After the motor 401 works, it drives the rotating rod 402 supported by the two support plates 403 to rotate. Then, after the rotating rod 402 rotates, it drives the cutter 404 to rotate. The rotation speed of the cutter 404 is faster than the advancing speed of the material, and the prepreg is frictionally cut off.
[0024] The cutter 404 corresponds to the traction roller 3; when working, the cutter 404 is convenient for cutting the prepreg.
[0025] The limit assembly 5 includes a limiter 501 arranged at the rear right side of the top of the base 1, and the limiter 501 has upper and lower penetrating adjustment slots 503 on both the left and right sides. A threaded rod 502 is fixedly connected to the top of the base 1 corresponding to the adjustment slot 503, and the top end of the threaded rod 502 penetrates the adjustment slot 503, and a rotating nut 504 is threadedly connected above the outer surface of the threaded rod 502; when working, the prepreg located between the retaining edge 6 and the limiter 501 is limited by the rotating nut 504 and the limiter 501 in a clamped state with the base 1, and the rotating nut 504 is rotated to separate it from the contact with the limiter 501, and then the position of the limiter 501 can be adjusted by the movement of the threaded rod 502 and the adjustment slot 503, so that the distance between the limiter 501 and the retaining edge 6 can be adjusted, and the width of the prepreg can be adjusted.
[0026] The bottom of the rotating nut 504 fits with the top of the stopper 501; during operation, the rotating nut 504 can be rotated to separate the rotating nut 504 from the stopper 501, and the adjustment of the stopper 501 is facilitated.
[0027] The measuring assembly 7 includes a storage slot 701 provided above the rear surface of the retaining edge 6, a slot 704 is provided on the right side of the lower surface of the storage slot 701, a rod 705 is rotatably connected to the slot 704 via a bearing, the outer surface of the rod 705 is located inside the storage slot 701 and is fixedly connected to a swivel 703, the outer surface of the swivel 703 is fixedly connected to a measuring ruler 702, and the measuring ruler 702 is located inside the storage slot 701; when working, the measuring ruler 702 is rotated so that the measuring ruler 702 is rotated out of the storage slot 701 through the rotation of the swivel 703 for use, and the swivel 703 is rotated under the limit of the rotation connection between the rod 705 and the slot 704, and then the measuring ruler 702 can be used after being rotated out to measure the distance between the retaining edge 6 and the stopper 501.
[0028] On the upper surface of the right side inside the storage groove 701, an inner groove 707 is provided. A pressing rod 706 is slidably connected inside the inner groove 707, and the bottom end of the pressing rod 706 is in contact with the top of the rotating ring 703. A spring 708 is fixedly connected between the top end of the pressing rod 706 and the upper surface inside the inner groove 707. During operation, when the spring 708 is in a compressed state, it has a rebounding force to drive the pressing rod 706 to exert a certain extrusion on the top of the rotating ring 703. Therefore, when the rotating ring 703 and the measuring scale 702 are stored inside the storage groove 701, they are relatively stable and not easily rotated out of the storage groove 701 when being collided. At the same time, the pressing rod 706 is in contact with the rotating ring 703 and does not affect manual rotation for use.
[0029] In the drawings of this embodiment, the same or similar reference numerals correspond to the same or similar components. In the description of the present invention, it should be understood that if there are terms such as "upper", "lower", "left", "right", etc. indicating the orientation or positional relationship, it is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the drawings are only for illustrative purposes and cannot be understood as a limitation to this patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific situations.
[0030] Refer to Figures 1-4 As shown, it is a preferred embodiment provided by the present invention.
[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A small and portable thermoplastic slitting device, comprising a base (1); It is characterized in that A fixed seat (2) is fixedly connected to the center and the front of the left side of the top of the base (1); a traction roller (3) is rotatably connected between the centers of the two opposite sides of the fixed seats (2); a slitting assembly (4) is arranged on the left side of the center of the top of the base (1); a retaining edge (6) is fixedly connected to the front of the right side of the top of the base (1); a measuring assembly (7) is arranged on the upper part of the retaining edge (6); and a limiting assembly (5) is arranged at the rear of the right side of the top of the base (1).
2. A small portable thermoplastic slitting device according to claim 1, characterized in that: The slitting assembly (4) comprises two support plates (403) fixedly connected to the left side of the top center of the base (1); a rotating rod (402) is rotatably connected between the two support plates (403); the rear end of the rotating rod (402) penetrates the rear surface of the rear support plate (403); a cutter (404) is fixedly connected to the front of the outer surface of the rotating rod (402); a motor (401) is fixedly installed at the rear of the left side of the top center of the base (1); and the output end of the motor (401) is fixedly connected to the rear end of the rotating rod (402).
3. A small portable thermoplastic slitting device according to claim 2, characterized in that: The cutter (404) corresponds to the traction roller (3).
4. A small portable thermoplastic slitting device according to claim 3, characterized in that: The limit assembly (5) comprises a limiter (501) arranged at the rear right side of the top of the base (1), and the limiter (501) is provided with an adjustment groove (503) penetrating from top to bottom on both left and right sides thereof, and a threaded rod (502) is fixedly connected to the top of the base (1) corresponding to the adjustment groove (503), and the top end of the threaded rod (502) penetrates the adjustment groove (503), and a rotating nut (504) is threadedly connected to the upper surface of the outer surface of the threaded rod (502).
5. A small portable thermoplastic slitting device according to claim 4, characterized in that: The bottom of the rotating nut (504) fits into the top of the stopper (501).
6. A small portable thermoplastic slitting device according to claim 5, characterized in that: The measuring assembly (7) comprises a receiving groove (701) provided above the rear surface of the retaining edge (6); a slot (704) is provided on the right side of the lower surface of the receiving groove (701); an insert rod (705) is rotatably connected to the inside of the slot (704) via a bearing; an outer surface of the insert rod (705) is located inside the receiving groove (701) and is fixedly connected to a rotating ring (703); a measuring ruler (702) is fixedly connected to the outer surface of the rotating ring (703); and the measuring ruler (702) is located inside the receiving groove (701).
7. A small portable thermoplastic slitting device according to claim 6, characterized in that: An inner groove (707) is provided on the right side of the inner upper surface of the storage groove (701), a pressure rod (706) is slidably connected inside the inner groove (707), and the bottom end of the pressure rod (706) is in contact with the top of the rotating ring (703), and a spring (708) is fixedly connected between the top end of the pressure rod (706) and the inner upper surface of the inner groove (707).