Aluminum veneer compounding device
By designing a combination of brush rollers and air extractors in the aluminum veneer composite device, the problem of dust floating and falling again after cleaning is solved, and the stability of the dust cleaning and compounding process is achieved more efficiently.
Patent Information
- Application Number
- CN202421443862.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-06-24
AI Technical Summary
During the aluminum veneer composite process, when using a brush to clean the dust, the cleaned dust will easily float in the air and fall again on the surface of the aluminum veneer, resulting in bulging during the composite.
An aluminum veneer composite device is designed, including a conveyor rack, a housing, a door rack, a moving rack, a brush roller and an air extraction member. There are through holes on the brush roller, and the air extractor sucks in the cleaned dust through the through hole to prevent the dust from falling again.
Effectively clean the dust on the surface of the aluminum veneer and prevent the dust from floating in the air and falling again, avoiding the bulging problems caused by dust during recombination, and improving the practicality of the recombination process.
Smart Images

Figure CN222886228U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of aluminum veneers, and specifically relates to an aluminum veneer composite device. Background Art
[0002] Aluminum veneers have the characteristics of light weight, corrosion resistance, fire resistance, moisture resistance, easy installation, high strength, high rigidity, high decorative properties, etc., making them one of the ideal materials for building exterior wall decoration. During the production process of aluminum veneers, a plastic film needs to be laminated on their surface to play a role in protection and increasing gloss. When laminating the plastic film, it is easy to form bulges due to dust adhering to the aluminum veneer. In the prior art, a brush is usually used to clean the surface of the aluminum veneer, but the dust after cleaning will float in the air and easily fall on the surface of the aluminum veneer again. Therefore, an aluminum veneer composite device is proposed. Summary of the Invention
[0003] The purpose of this application is to provide an aluminum veneer composite device to solve the technical problem that a brush is usually used to clean the surface of the aluminum veneer, but the dust after cleaning will float in the air and easily fall on the surface of the aluminum veneer again.
[0004] To achieve the above purpose, this application specifically adopts the following technical solutions:
[0005] An aluminum veneer composite device, comprising:
[0006] A conveying frame, on which a housing and a gantry are provided. Inside the housing, a heating member and a composite member that both act on the aluminum veneer are provided. The heating member is used to heat the surface of the aluminum veneer, and the composite member is used to laminate the plastic film on the surface of the aluminum veneer. A moving frame is slidably provided on the gantry. An internally hollow brush roller is rotatably provided on the moving frame. A plurality of through holes are provided on the brush roller. An air extraction member connected to the brush roller is provided on the gantry.
[0007] Further, the heating member includes a connecting frame slidably provided on the housing. An internally hollow heating roller is rotatably provided on the connecting frame, and an electric heating wire is provided inside the heating roller.
[0008] Further, the composite member includes an installation frame slidably provided on the housing. A pressing roller is rotatably provided on the installation frame. An installation roller and a guiding roller are rotatably provided inside the housing, and a plastic film is wound around the installation roller.
[0009] Further, a fixing frame is slidably provided on the housing and the gantry. The moving frame, the connecting frame, and the installation frame are all connected to the fixing frame.
[0010] Further, the air extraction member includes a filter box and a hose both arranged on the portal frame. The free end of the hose is provided with a connecting pipe connected to the brush roller through a rotary joint. A filter screen plate is arranged inside the filter box, and an air extractor is arranged on the filter box.
[0011] Further, the filter screen plate includes a conical part and a cylindrical part that form a funnel-shaped structure.
[0012] Further, a driving motor is arranged on the moving frame. The brush roller is in transmission and detachable connection with the output shaft of the driving motor. The connecting pipe is threadedly connected to the brush roller. A limiting member acting on the brush roller is arranged on the moving frame, and it is used to limit or release the limit of the brush roller.
[0013] Further, the limiting member includes a limiting plate slidably arranged on the moving frame. A perforation for the end of the brush roller to pass through is formed on the limiting plate, and a plurality of supporting wheels that are all in rolling contact with the brush roller are rotatably arranged in the perforation.
[0014] The beneficial effects of the present application are as follows: When the present application is in use, it can not only clean the dust adhering to the surface of the aluminum single board, but also avoid the dust after cleaning floating in the air and falling on the surface of the aluminum single board again, thereby avoiding the generation of bulges due to the adhesion of dust on the aluminum single board during lamination. Therefore, it is more practical. Description of the Drawings
[0015] Figure 1 is a three-dimensional view of the structure of the present application;
[0016] Figure 2 is a three-dimensional sectional view of the present application;
[0017] Figure 3 is the present application Figure 2 The enlarged view at A in;
[0018] Figure 4 is a partial three-dimensional view of the structure of the present application;
[0019] Figure 5 is the present application Figure 4 Three-dimensional sectional view of;
[0020] Figure 6 is the present application Figure 5 The enlarged view at B in.
[0021] Reference numerals: 1, conveying frame; 2, housing; 3, gantry; 4, moving frame; 5, brush roller; 6, through hole; 7, connecting frame; 8, heating roller; 9, heating wire; 10, mounting frame; 11, pressing roller; 12, mounting roller; 13, guiding roller; 14, fixing frame; 15, filter box; 16, hose; 17, connecting pipe; 18, filter screen plate; 19, exhaust fan; 20, drive motor; 21, limiting plate; 22, perforation; 23, supporting wheel. Detailed implementation manners
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of this application.
[0023] As Figures 1-6 shown, an aluminum single plate composite device proposed in an embodiment of this application includes:
[0024] A conveying frame 1, on which a housing 2 and a gantry 3 are provided. A plurality of horizontally arranged conveying rollers are rotatably arranged on the conveying frame 1 to drive the plurality of conveying rollers to rotate together to horizontally convey the aluminum single plate. The housing 2 and the gantry 3 are both fixedly arranged on the conveying frame 1. The gantry 3 is in the vertical direction. The housing 2 is configured with a feed port and a discharge port that are oppositely distributed and both used for the passage of the aluminum single plate. A heating member and a composite member that both act on the aluminum single plate are arranged in the housing 2. The heating member is used to heat the surface of the aluminum single plate, and heating can promote the composite effect of the aluminum single plate and the plastic film. The composite member is used to composite the plastic film on the surface of the aluminum single plate. A moving frame 4 is slidably arranged on the gantry 3. The moving frame 4 slides in the vertical direction. A brush roller 5 with a hollow interior is rotatably arranged on the moving frame 4. The brush roller 5 is in the horizontal direction. A plurality of through holes 6 are opened on the brush roller 5. An air extraction member connected to the brush roller 5 is arranged on the gantry 3;
[0025] During use, place the aluminum single plate horizontally on the conveying frame 1 and convey the aluminum single plate horizontally. During this process, drive the moving frame 4 to slide so that the brush roller 5 rolls and lapped with the surface of the aluminum single plate. Drive the brush roller 5 to rotate, and use the rotating brush roller 5 to clean the dust adhered to the surface of the aluminum single plate. At the same time, extract air through the air extraction member. The dust during cleaning will pass through the through holes 6 and be sucked into the air extraction member, thereby preventing the dust after cleaning from floating in the air and falling on the surface of the aluminum single plate again. The aluminum single plate after cleaning enters the housing 2, and the surface of the aluminum single plate is heated by the heating member to promote the subsequent composite effect of the aluminum single plate and the plastic film. Then, the plastic film is composite on the surface of the aluminum single plate through the composite member, and finally the aluminum single plate passes through the housing 2;
[0026] In summary, when the present application is in use, it can not only clean the dust adhering to the surface of the aluminum veneer, but also prevent the dust after cleaning from floating in the air and falling on the surface of the aluminum veneer again, thereby avoiding the generation of bulges caused by the adhesion of dust on the aluminum veneer during lamination. Therefore, it is more practical.
[0027] As Figure 3 shown, in some embodiments, the heating member includes a connecting frame 7 slidably disposed on the housing 2. The connecting frame 7 slides in the vertical direction. A heating roller 8 with a hollow interior is rotatably disposed on the connecting frame 7. The heating roller 8 is in the horizontal direction. An electric heating wire 9 is disposed inside the heating roller 8, and the electric heating wire 9 is fixed inside the heating roller 8;
[0028] Referring to the above, when in use, drive the connecting frame 7 to slide so that the heating roller 8 rolls and laps with the surface of the aluminum veneer, and drive the heating roller 8 to rotate. During the contact between the heating roller 8 and the surface of the aluminum veneer, the aluminum veneer is heated.
[0029] As Figure 3 shown, in some embodiments, the laminating member includes a mounting frame 10 slidably disposed on the housing 2. The mounting frame 10 slides in the vertical direction. A pressing roller 11 is rotatably disposed on the mounting frame 10. An installation roller 12 and a guiding roller 13 are rotatably disposed inside the housing 2. A plastic film is wound around the installation roller 12 (not shown in the accompanying drawings of the specification). The plastic film bypasses the guiding roller 13 and covers the surface of the aluminum veneer. The pressing roller 11, the installation roller 12, and the guiding roller 13 are all in the horizontal direction;
[0030] Referring to the above, when in use, drive the mounting frame 10 to slide so that the pressing roller 11 rolls and laps with the surface of the aluminum veneer, drive the pressing roller 11 and the installation roller 12 to rotate together, guide and limit the plastic film through the guiding roller 13, and the pressing roller 11 laminates the plastic film on the surface of the aluminum veneer.
[0031] As Figures 2-3 shown, in some embodiments, a fixing frame 14 is slidably disposed on the housing 2 and the gantry frame 3. The fixing frame 14 slides in the vertical direction. An electric push rod in the vertical direction is fixed on the housing 2. The movable end of the electric push rod is fixedly connected to the fixing frame 14. By the extension or retraction of the movable end of the electric push rod, drive the fixing frame 14 to slide. The moving frame 4, the connecting frame 7, and the mounting frame 10 are all connected to the fixing frame 14. The brush roller 5, the heating roller 8, and the pressing roller 11 are on the same horizontal plane;
[0032] Referring to the above, when in use, drive the fixing frame 14 to slide, driving the moving frame 4, the connecting frame 7, and the mounting frame 10 to slide together, so that the brush roller 5, the heating roller 8, and the pressing roller 11 are kept at the same height, making the operation more convenient.
[0033] As Figures 4-6As shown, in some embodiments, the air extraction member includes a filter box 15 and a hose 16 both disposed on the portal frame 3. The filter box 15 and the hose 16 are both fixedly provided on the portal frame 3. The free end of the hose 16 is provided with a connecting pipe 17 connected to the brush roller 5 through a rotary joint. When the brush roller 5 rotates, it will drive the connecting pipe 17 to rotate together. The rotary joint can prevent the hose 16 from being twisted. A filter screen plate 18 is arranged inside the filter box 15, and an air extractor 19 is arranged on the filter box 15. The air extractor 19 is fixedly provided on the filter box 15;
[0034] Referring to the above, during use, the air extractor 19 is turned on, and the dust after cleaning enters the through holes 6, the inside of the brush roller 5, the connecting pipe 17, the hose 16, and the filter box 15 in sequence along with the air. During this process, the dust is filtered by the filter screen plate 18, and the air is discharged through the air extractor 19.
[0035] As Figure 5 shown, in some embodiments, the filter screen plate 18 includes a conical portion and a cylindrical portion that form a funnel-shaped structure;
[0036] Referring to the above, when the filter screen plate 18 filters the dust, through the cooperation of the conical portion and the cylindrical portion, the filtering area of the filter screen plate 18 can be increased, thereby improving the filtering effect. At the same time, the cylindrical portion can collect the filtered dust for subsequent processing.
[0037] As Figures 4-6 shown, in some embodiments, a driving motor 20 is arranged on the moving frame 4. The driving motor 20 is fixedly provided on the moving frame 4 and its output shaft is in the horizontal direction. The brush roller 5 is in transmission connection with the output shaft of the driving motor 20 and is detachably connected. The output shaft of the driving motor 20 is configured as a spline rod structure, and a spline groove corresponding to the spline rod structure is provided at one end of the brush roller 5. Through the cooperation of the spline rod structure and the spline groove, transmission and detachable connection are realized. The connecting pipe 17 is threadedly connected to the brush roller 5. A limiting member acting on the brush roller 5 is arranged on the moving frame 4, which is used to limit or release the limit of the brush roller 5;
[0038] Referring to the above, in the initial state, the brush roller 5 is in the installed state. The brush roller 5 is drivingly connected to the output shaft of the driving motor 20. The connecting pipe 17 is threadedly connected to the brush roller 5. The brush roller 5 is limited by a limiting member and cannot be displaced horizontally. When in use, the output shaft of the driving motor 20 is rotated to drive the brush roller 5 to rotate together. In actual use, the brush roller 5 can be disassembled for easy replacement or cleaning. The specific operation is as follows: Separate the connecting pipe 17 from the brush roller 5, release the limit on the brush roller 5 through the limiting member, and move the brush roller 5 away from the output shaft of the driving motor 20. Conversely, during installation, keep the brush roller 5 in the horizontal direction and drivingly connect it to the output shaft of the driving motor 20, limit the brush roller 5 through the limiting member, and finally threadedly connect the connecting pipe 17 to the brush roller 5.
[0039] As Figure 6 shown, in some embodiments, the limiting member includes a limiting plate 21 slidably disposed on the moving frame 4. The limiting plate 21 slides in the horizontal direction. A lead screw is rotatably disposed on the moving frame 4 in the horizontal direction and threadedly penetrates through the limiting plate 21. When the lead screw is driven to rotate, the limiting plate 21 will slide in the horizontal direction due to the thread action. A through hole 22 for the end of the brush roller 5 to pass through is formed in the limiting plate 21. A plurality of support wheels 23 that are all in rolling contact with the brush roller 5 are rotatably disposed in the through hole 22. The plurality of support wheels 23 are all in the vertical direction and are annularly arranged. A guiding inclined surface is formed on the support wheel 23, and the guiding inclined surface can prevent the support wheel 23 from interfering with the movement of the brush roller 5.
[0040] Referring to the above, in the initial state, the limiting plate 21 is in contact with and lapped with the brush roller 5, and the plurality of support wheels 23 are all in rolling contact with the brush roller 5. Due to the blocking of the limiting plate 21, the brush roller 5 cannot be displaced horizontally. When disassembling the brush roller 5, drive the limiting plate 21 to slide away from the brush roller 5, and the plurality of support wheels 23 all move away from the brush roller 5, then the limit on the brush roller 5 can be released. Conversely, during installation, drive the limiting plate 21 to slide to be in contact with and lapped with the brush roller 5. During this process, the end of the brush roller 5 passes through the through hole 22, and the plurality of support wheels 23 are all in rolling contact with the brush roller 5, thereby limiting the brush roller 5.
[0041] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. Aluminum veneer composite device, characterized in that: include: A conveying frame (1) is provided with a shell (2) and a gantry (3). A heating element and a composite element are provided in the shell (2) and both act on an aluminum plate. The heating element is used to heat the surface of the aluminum plate, and the composite element is used to laminate a plastic film on the surface of the aluminum plate. A moving frame (4) is slidably provided on the gantry (3). A brush roller (5) with a hollow interior is rotatably provided on the moving frame (4). The brush roller (5) is provided with a plurality of through holes (6). An exhaust element connected to the brush roller (5) is provided on the gantry (3).
2. The aluminum single plate composite device according to claim 1, characterized in that: The heating element comprises a connecting frame (7) slidably arranged on the shell (2), a heating roller (8) with a hollow interior rotatably arranged on the connecting frame (7), and a heating wire (9) is arranged inside the heating roller (8).
3. The aluminum single plate composite device according to claim 2, characterized in that: The composite part comprises a mounting frame (10) slidably arranged on a shell (2), a pressing roller (11) being rotatably arranged on the mounting frame (10), a mounting roller (12) and a guide roller (13) being rotatably arranged in the shell (2), and a plastic film being wound on the mounting roller (12).
4. The aluminum single plate composite device according to claim 3, characterized in that: A fixed frame (14) is slidably provided on the shell (2) and the portal frame (3), and the movable frame (4), the connecting frame (7) and the mounting frame (10) are all connected to the fixed frame (14).
5. The aluminum single plate composite device according to claim 1, characterized in that: The air extraction member comprises a filter box (15) and a hose (16) both of which are arranged on the gantry (3); a connecting pipe (17) connected to the brush roller (5) is arranged at the free end of the hose (16) via a rotary joint; a filter screen (18) is arranged in the filter box (15); and an exhaust fan (19) is arranged on the filter box (15).
6. The aluminum single plate composite device according to claim 5, characterized in that: The filter screen plate (18) comprises a conical portion and a cylindrical portion forming a funnel-shaped structure.
7. The aluminum single plate composite device according to claim 5, characterized in that: The movable frame (4) is provided with a driving motor (20); the brush roller (5) is connected to the output shaft of the driving motor (20) in a detachable manner; the connecting pipe (17) is threadedly connected to the brush roller (5); and a limiting member acting on the brush roller (5) is provided on the movable frame (4) for limiting or releasing the limit of the brush roller (5).
8. The aluminum single plate composite device according to claim 7, characterized in that: The limiting member comprises a limiting plate (21) slidably arranged on the movable frame (4), the limiting plate (21) being provided with a through hole (22) for the end of the brush roller (5) to pass through, and a plurality of supporting wheels (23) rotatably arranged in the through hole (22) and all of which are in rolling overlap with the brush roller (5).