Aluminum bin door bonding tool

By designing an aluminum silo door bonding tool including a pressing mechanism and a processing table, the problem of unfitting flange structures in the existing process is solved, and higher product quality and device flexibility are achieved.

CN222887129UActive Publication Date: 2025-05-20ZHANGZHOU CHANGYUAN AUTOMOBILE AXLE
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422015262.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-05-20
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

In the existing aluminum silo door bonding process, the flange structure is not bonded enough, resulting in too large gaps and affecting product quality.

Method used

An aluminum silo door bonding tool is designed, including a base, frame, pressing mechanism and processing table. The pressing mechanism consists of a carrier frame, an electric telescopic rod, a transverse pressure rod and a longitudinal pressure rod. The transverse pressure rod and the longitudinal pressure rod are driven by the electric telescopic rod to press the pressure to ensure the fit of the flange.

Benefits of technology

It effectively solves the problem of insufficient fit and large gaps in the flange, improves product quality, and uses pulleys and guide slides to achieve flexible adjustment of workpiece positions and improves the practicality and flexibility of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222887129U_ABST
    Figure CN222887129U_ABST
Patent Text Reader

Abstract

The utility model discloses an aluminum bin door bonding tool which comprises a base and an extending frame, a machine frame is arranged on the top of the base, and a pressing mechanism is arranged on the machine frame. The pressing mechanism comprises a bearing frame, a first electric telescopic rod, a second electric telescopic rod, a connecting piece, a guide rod, a guide groove, a first transverse pressure rod, a second transverse pressure rod and a longitudinal pressure rod, the bearing frame is arranged at the top of the rack, and the first electric telescopic rod and the second electric telescopic rod are installed at the bottom of the bearing frame; and a first transverse pressure rod is arranged at the bottom of the first electric telescopic rod. According to the aluminum bin door bonding tool, a first electric telescopic rod and a second electric telescopic rod push a first transverse pressure rod and a second transverse pressure rod to move downwards in the same direction to transversely press a workpiece on a machining table, and longitudinal pressure rods on the two sides of the bottom of the second transverse pressure rod longitudinally press the side face, namely a turned edge, of the workpiece; and therefore, the pressing quality is ensured, and the phenomenon that a gap is too large due to non-adhesion is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum bin door bonding, in particular to an aluminum bin door bonding tooling. Background Technique

[0002] The aluminum bin door is mainly installed on large passenger cars as a luggage bin door, and mainly has two structures. One is a structure integrally formed by fiberglass. Since the area of the luggage bin door is relatively large and has a certain arc following the shape of the car, the fiberglass bin door is usually formed by stacking fiberglass layers one by one; the other is formed by hemming (bending 180 degrees) the skin on a stamping-formed skeleton, but this structure requires complex molds and large stamping equipment to manufacture the skeleton. After retrieval, it is found that a typical aluminum bin door bonding device in the prior art is, for example, the one with the publication number CN202048062U, a heatable luggage bin door bonding device, which includes a working frame, a cylinder pressing rod mechanism, a fiberglass bottom mold, and a heater. The cylinder pressing rod mechanism, the fiberglass bottom mold, and the heater are respectively fixed on the working frame, and the heater is connected to the luggage bin door. Compared with the prior art, its main features are convenient operation, labor saving, and improved production efficiency.

[0003] To sum up, the existing process is to lay the aluminum skin flat on the bonding bottom mold, and the aluminum skeleton is pressed by three transverse pressure rods on the bonding tooling table. Due to the change in the hinge structure of the bin door, most of the existing bin doors have a flanging structure around the skeleton. In the existing bonding process, product quality problems such as insufficient bonding of the flanging and too large gaps often occur. In view of the above problems, the existing equipment needs to be improved. Content of the Utility Model

[0004] The purpose of the utility model is to provide an aluminum bin door bonding tooling to solve the problems in the above background technique that in the existing process, the aluminum skin is laid flat on the bonding bottom mold, and the aluminum skeleton is pressed by three transverse pressure rods on the bonding tooling table. Due to the change in the hinge structure of the bin door, most of the existing bin doors have a flanging structure around the skeleton. In the existing bonding process, product quality problems such as insufficient bonding of the flanging and too large gaps often occur.

[0005] To achieve the above purpose, the utility model provides the following technical solution: an aluminum bin door bonding tooling, including a base and an extension frame.

[0006] A frame is provided on the top of the base, and a pressing mechanism is provided on the frame. The pressing mechanism includes a carrier, a first electric telescopic rod, a second electric telescopic rod, a connecting piece, a guide rod, a guide groove, a first transverse pressure rod, a second transverse pressure rod and a longitudinal pressure rod. The carrier is arranged on the top of the frame. The first electric telescopic rod and the second electric telescopic rod are installed at the bottom of the carrier. The first transverse pressure rod is arranged at the bottom of the first electric telescopic rod. At the same time, the second transverse pressure rod is connected to the bottom of the second electric telescopic rod, and the longitudinal pressure rod is connected to the second transverse pressure rod.

[0007] Preferably, the first electric telescopic rods are symmetrically arranged on both sides of the second electric telescopic rod, and the first electric telescopic rod is rotationally connected to the first transverse pressure rod through a connecting piece.

[0008] Preferably, the second electric telescopic rod is rotationally connected to the second transverse pressure rod through a connecting piece, and guide rods are arranged on both the second electric telescopic rod and the first electric telescopic rod.

[0009] Preferably, the guide rod is arranged through the inside of the guide groove, and the guide groove is opened on the carrier.

[0010] Preferably, two groups of longitudinal pressure rods are symmetrically arranged, and the longitudinal pressure rod is slidably connected to the second transverse pressure rod.

[0011] Preferably, the extension frame is arranged on the front side of the base, and a guide slide rail is arranged on the extension frame.

[0012] Preferably, a processing table is arranged above the guide slide rail, and pulleys are symmetrically arranged at the bottom of the processing table. At the same time, the pulleys are slidably connected to the inside of the guide slide rail.

[0013] Preferably, the processing table is arranged below the second transverse pressure rod and the longitudinal pressure rod, and the processing table is arranged inside the frame.

[0014] Compared with the prior art, the beneficial effect of the present utility model is: This aluminum silo door bonding tooling

[0015] (1) By using the cooperation of the pressing mechanism and the processing table, the utility model can effectively solve the problem that in the existing process, the aluminum skin is laid flat on the bonding bottom mold, and the aluminum skeleton is pressed by three transverse pressure rods on the bonding tooling table. Due to the change of the hinge structure of the cabin door, most of the existing cabin doors have a flanging structure around the skeleton. In the existing bonding process, problems such as insufficient bonding of the flanging and too large gaps often occur in product quality. The first electric telescopic rod and the second electric telescopic rod push the first transverse pressure rod and the second transverse pressure rod to move downward together to perform transverse pressing on the workpiece on the processing table, while the longitudinal pressure rods on both sides of the bottom of the second transverse pressure rod longitudinally press the side surface of the workpiece, that is, press the flanging, and thus ensure the pressing quality and avoid the phenomenon of insufficient bonding and too large gaps.

[0016] (2) By using the cooperation of the pulley and the guiding slide rail, the utility model can effectively solve the problem that it is inconvenient to adjust the position of the workpiece. The staff can manually push and pull the processing table to make the pulley at the bottom move along the guiding slide rail, and thus realize the adjustment of the position of the processing table, that is, the workpiece. The staff can adjust the distance between the two groups of longitudinal pressure rods to meet the processing requirements of different cabin doors, and thus improve the practicability and flexibility of the device structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is an isometric view of the present utility model;

[0018] Figure 2 is a front view structural schematic diagram of the present utility model;

[0019] Figure 3 is a side view structural schematic diagram of the present utility model.

[0020] In the figure: 1, base; 2, frame; 3, pressing mechanism; 301, bearing frame; 302, first electric telescopic rod; 303, second electric telescopic rod; 304, connecting piece; 305, guiding rod; 306, guiding groove; 307, first transverse pressure rod; 308, second transverse pressure rod; 309, longitudinal pressure rod; 4, extension frame; 5, guiding slide rail; 6, processing table; 7, pulley. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-3 , the present utility model provides a technical solution: an aluminum cabin door bonding tooling,

[0023] Embodiment 1

[0024] As Figure 1 、 Figure 2 and Figure 3 shown, a frame 2 is provided on the top of a base 1, and a pressing mechanism 3 is provided on the frame 2. The pressing mechanism 3 includes a carrier 301, a first electric telescopic rod 302, a second electric telescopic rod 303, a connecting member 304, a guide rod 305, a guide groove 306, a first horizontal pressure rod 307, a second horizontal pressure rod 308, and a vertical pressure rod 309. The carrier 301 is provided on the top of the frame 2. The first electric telescopic rod 302 and the second electric telescopic rod 303 are installed at the bottom of the carrier 301. The first horizontal pressure rod 307 is provided at the bottom of the first electric telescopic rod 302. At the same time, the second horizontal pressure rod 308 is connected to the bottom of the second electric telescopic rod 303, and the vertical pressure rod 309 is connected to the second horizontal pressure rod 308

[0025] In a further embodiment, the first electric telescopic rods 302 are symmetrically arranged on both sides of the second electric telescopic rod 303, and the first electric telescopic rod 302 is rotatably connected to the first horizontal pressure rod 307 through the connecting member 304.

[0026] In a further embodiment, the second electric telescopic rod 303 is rotatably connected to the second horizontal pressure rod 308 through the connecting member 304, and guide rods 305 are provided on both the second electric telescopic rod 303 and the first electric telescopic rod 302.

[0027] In a further embodiment, the guide rod 305 is disposed through the inside of the guide groove 306, and the guide groove 306 is opened on the carrier 301. Both the guide rod 305 and the guide groove 306 play a guiding role, thereby preventing the first horizontal pressure rod 307 and the second horizontal pressure rod 308 from shifting in position when moving up and down.

[0028] In a further embodiment, two groups of vertical pressure rods 309 are symmetrically arranged, and the vertical pressure rods 309 are slidably connected to the second horizontal pressure rod 308.

[0029] In a further embodiment, a processing table 6 is disposed below the second horizontal pressure rod 308 and the vertical pressure rod 309, and the processing table 6 is disposed inside the frame 2.

[0030] Specifically, during the actual working process, first place the workpiece to be processed on the processing table 6, then push the processing table 6 to move it under the first horizontal pressure rod 307 and the second horizontal pressure rod 308. Immediately afterwards, adjust the distance between the two groups of vertical pressure rods 309 according to the pressing requirements of the workpiece. Then connect the power supply to start the device. The first electric telescopic rod 302 and the second electric telescopic rod 303 push the first horizontal pressure rod 307 and the second horizontal pressure rod 308 to move downward simultaneously to perform horizontal pressing on the workpiece on the processing table 6. At this time, the vertical pressure rods 309 are located on both sides of the workpiece to press the side surface of the workpiece, that is, to press the flanging.

[0031] Embodiment 2

[0032] This embodiment is a further description of the above-mentioned embodiment. It should be understood that this embodiment includes all the foregoing technical features and makes a further specific description.

[0033] Such as Figure 1 and Figure 3 As shown, in a further embodiment, the extension frame 4 is arranged on the front side of the base 1, and a guide rail 5 is arranged on the extension frame 4.

[0034] In a further embodiment, a processing table 6 is arranged above the guide rail 5, and pulleys 7 are symmetrically arranged at the bottom of the processing table 6. At the same time, the pulleys 7 are slidably connected to the inside of the guide rail 5.

[0035] Specifically, during the pressing process, the operator can manually push and pull the processing table 6 to make the pulleys 7 at the bottom reciprocate in the guide rail 5, so as to ensure the fitting of the pressing by the first horizontal pressure rod 307, the second horizontal pressure rod 308 and the vertical pressure rod 309.

[0036] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A bonding tool for an aluminum door, comprising a base (1) and an extension frame (4), characterized in that: A frame (2) is arranged on the top of the base (1), and a pressing mechanism (3) is arranged on the frame (2), wherein the pressing mechanism (3) comprises a bearing frame (301), a first electric telescopic rod (302), a second electric telescopic rod (303), a connecting piece (304), a guide rod (305), a guide groove (306), a first transverse pressure rod (307), a second transverse pressure rod (308) and a longitudinal pressure rod (309), and the bearing frame (301) is arranged on the top of the frame (2), the first electric telescopic rod (302) and the second electric telescopic rod (303) are installed on the bottom of the bearing frame (301), and the first transverse pressure rod (307) is arranged on the bottom of the first electric telescopic rod (302), and the second transverse pressure rod (308) is connected to the bottom of the second electric telescopic rod (303), and the longitudinal pressure rod (309) is connected to the second transverse pressure rod (308).

2. The aluminum door bonding tool according to claim 1, characterized in that: The first electric telescopic rod (302) is symmetrically arranged on both sides of the second electric telescopic rod (303), and the first electric telescopic rod (302) is rotatably connected to the first transverse pressure rod (307) via a connecting piece (304).

3. The aluminum door bonding tool according to claim 1, characterized in that: The second electric telescopic rod (303) is rotatably connected to the second transverse pressure rod (308) via a connecting piece (304), and guide rods (305) are provided on both the second electric telescopic rod (303) and the first electric telescopic rod (302).

4. The aluminum door bonding tool according to claim 1, characterized in that: The guide rod (305) is arranged to penetrate the interior of the guide groove (306), and the guide groove (306) is provided on the supporting frame (301).

5. The aluminum door bonding tool according to claim 1, characterized in that: The longitudinal pressure rods (309) are symmetrically arranged in two groups, and the longitudinal pressure rods (309) are slidably connected to the second transverse pressure rods (308).

6. The aluminum door bonding tool according to claim 1, characterized in that: The extension frame (4) is arranged on the front side of the base (1), and a guide slide rail (5) is arranged on the extension frame (4).

7. The aluminum door bonding tool according to claim 6, characterized in that: A processing table (6) is arranged above the guide slide rail (5), and pulleys (7) are symmetrically arranged at the bottom of the processing table (6), and the pulleys (7) are slidably connected to the inside of the guide slide rail (5).

8. The aluminum door bonding tool according to claim 7, characterized in that: The processing table (6) is arranged below the second transverse pressure rod (308) and the longitudinal pressure rod (309), and the processing table (6) is arranged on the inner side of the frame (2).

Citation Information

Patent Citations

  • Heatable luggage bin door adhesive device

    CN202048062U