Ultrasonic detection equipment
By designing ultrasonic detection equipment integrating cleaning sink and detection mechanism, and automatically cleaning and testing processes of workpieces, the problems of high labor costs and low detection efficiency in the prior art are solved, and the effect of saving labor costs and improving detection efficiency is achieved.
Patent Information
- Application Number
- CN202421196952.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-05-29
AI Technical Summary
Existing ultrasonic detection equipment requires a lot of manpower during the cleaning and testing of workpieces, resulting in high labor costs and low detection efficiency.
An ultrasonic detection device integrating a cleaning sink and a detection mechanism is designed. The workpiece is automatically transported from the loading device to the cleaning sink through the handling device. The detection mechanism eliminates bubbles in the cleaning water and performs ultrasonic detection, and finally transports the detected workpiece to the discharge device.
Through automated cleaning and testing processes, manual intervention is reduced, labor costs are reduced, and detection efficiency is improved.
Smart Images

Figure CN222887679U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic testing equipment, in particular to an ultrasonic testing equipment. Background Art
[0002] Ultrasonic testing is a method for detecting surface defects of workpieces by using the characteristics of ultrasonic waves to propagate in elastic media and generate reflection, refraction, etc. at interfaces without damaging the workpieces. This testing method is widely used in fields such as 3C, energy, and automobiles.
[0003] In related technologies, during the detection process of ultrasonic equipment, usually after the workpieces are manually cleaned, the conveying device is used to convey the workpieces to the detection station, and the ultrasonic module detects the workpieces at the detection station.
[0004] However, using the above method to clean and detect workpieces requires a large amount of manpower, resulting in a large labor cost and low detection efficiency. Summary of the Utility Model
[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. For this purpose, the utility model provides an ultrasonic testing equipment, which can save labor costs and improve detection efficiency.
[0006] An embodiment of the present application provides an ultrasonic testing equipment, including:
[0007] A machine table;
[0008] A detection device, including a cleaning water tank and a detection mechanism. Among them, the cleaning water tank is arranged on the machine table, and the detection mechanism is used to eliminate the bubbles attached to the surface of the workpiece and perform ultrasonic detection on the workpiece;
[0009] A feeding device, arranged on the machine table, for conveying workpieces to the detection device;
[0010] A discharging device, arranged on the machine table, for discharging the detected workpieces from the detection device;
[0011] A handling device, arranged on the machine table, for handling workpieces from the feeding device to the cleaning water tank and from the cleaning water tank to the discharging device.
[0012] According to some embodiments of the utility model, the detection mechanism includes:
[0013] A position switching module, arranged on the machine table;
[0014] An ultrasonic detection module is disposed on the position switching module. The position switching module is used to switch the position of the ultrasonic detection module along the X-axis and the Y-axis. The ultrasonic detection module is used to eliminate the bubbles attached to the surface of the workpiece and perform ultrasonic detection on the workpiece.
[0015] According to some embodiments of the present invention, the ultrasonic detection module includes a mounting seat, a defoaming member, and an ultrasonic detection head. Among them, the mounting seat is disposed on the position switching module, the defoaming member is disposed on the mounting seat and is used to eliminate the bubbles attached to the surface of the workpiece, and the ultrasonic detection head is disposed on the mounting seat and is used to perform ultrasonic detection on the workpiece. The defoaming member is a brush.
[0016] According to some embodiments of the present invention, the ultrasonic detection module further includes a driving member. The driving member is disposed on the mounting seat, and the driving part of the driving member is connected to the defoaming member and is used to drive the defoaming member to move up and down.
[0017] According to some embodiments of the present invention, the detection mechanism includes:
[0018] A first position switching module disposed on the machine table;
[0019] A defoaming member disposed on the first position switching module. The first position switching module is used to switch the position of the defoaming member along the X-axis and / or the Y-axis. The defoaming member is used to eliminate the bubbles attached to the surface of the workpiece;
[0020] A second position switching module disposed on the machine table;
[0021] An ultrasonic detection head disposed on the second position switching module. The second position switching module is used to switch the position of the ultrasonic detection head along the X-axis and the Y-axis. The ultrasonic detection head is used to perform ultrasonic detection on the workpiece.
[0022] According to some embodiments of the present invention, the ultrasonic detection device further includes a water draining device. The water draining device includes a water draining rack disposed on the machine table, and the water draining rack is provided with a carrying position for placing the workpiece.
[0023] According to some embodiments of the present invention, the detection device further includes a water quality detection module, a water level detection module, a temperature detection module, and a water inlet and drainage mechanism disposed in the cleaning water tank. The water inlet and drainage mechanism is electrically connected to the water quality detection module, the water level detection module, and the temperature detection module, and is used to replace the cleaning water in the cleaning water tank.
[0024] According to some embodiments of the present utility model, the water inlet and drainage mechanism includes a first pipe, a second pipe, a third pipe, and a fourth pipe that are connected to the cleaning sink. The first pipe is used to supply liquid water to the cleaning sink, and the second pipe, the third pipe, and the fourth pipe are connected to each other to drain the liquid water in the cleaning sink.
[0025] According to some embodiments of the present utility model, the ultrasonic detection device further includes a loading fixture. The loading fixture includes a frame and at least two support bars. Both ends of each support bar are respectively connected to two sides of the frame, and the support bars are spaced apart from each other to position and support the workpiece. Among them, the handling device is used to transport the loading fixture from the loading device to the detection device and from the detection device to the unloading device.
[0026] According to some embodiments of the present utility model, the loading device and the unloading device are arranged along the Y-axis and extend on the machine table and are spaced apart. The input end of the loading device and the output end of the unloading device are located on the same side of the machine table. The output end of the loading device and the input end of the unloading device are located on the same side of the machine table. The cleaning sink is located between the output end and the input end of the loading device. The handling device is arranged on the machine table along the X-axis and is used to transport the workpiece along the X-axis.
[0027] As can be seen from the above technical solutions, the embodiments of the present application have the following advantages: After the handling device grabs the workpiece from the loading device and places it in the cleaning sink, the detection mechanism performs ultrasonic detection on the workpiece in the cleaning water. Among them, before detecting the workpiece, the bubbles attached to the surface of the workpiece are eliminated. Without the influence of bubbles, the detection mechanism can accurately detect the workpiece in the cleaning water. After the workpiece detection is completed, the handling device transports the workpiece from the cleaning sink to the unloading device and transmits it through the unloading device. As can be seen from the above, the solution of the present application omits the process of manually cleaning the workpiece, thereby saving labor costs and ensuring the detection efficiency of the workpiece. Description of the Drawings
[0028] Figure 1 It is a schematic diagram of the overall structure of the ultrasonic detection device according to the embodiment of the present utility model;
[0029] Figure 2 It is a schematic diagram of the structure of the machine table, the loading device, the detection device, the handling device, and the unloading device according to the embodiment of the present utility model;
[0030] Figure 3 It is a schematic diagram of the structure of the handling device and the detection device according to the embodiment of the present utility model;
[0031] Figure 4Structural schematic diagram of the detection device according to an embodiment of the present utility model;
[0032] Figure 5 Structural schematic diagram of the ultrasonic detection module according to an embodiment of the present utility model;
[0033] Figure 6 Structural schematic diagram of the handling device according to an embodiment of the present utility model;
[0034] Figure 7 Structural schematic diagram of the water inlet and drainage mechanism according to an embodiment of the present utility model;
[0035] Figure 8 Structural schematic diagram of the loading fixture according to an embodiment of the present utility model.
[0036] Among them, the meanings of the reference numerals are as follows:
[0037] 100, machine platform; 200, detection device; 210, cleaning water tank; 220, detection mechanism; 221, position switching module; 2211, first driving module; 2212, second driving module; 222, ultrasonic detection module; 2221, mounting seat; 2222, defoaming member; 2223, ultrasonic detection head; 2224, driving member; 230, water inlet and drainage mechanism; 231, first pipeline; 232, second pipeline; 233, third pipeline; 234, fourth pipeline; 300, loading device; 400, handling device; 410, driving module; 420, first grasping module; 430, second grasping module; 500, unloading device; 600, water draining device; 610, water draining rack; 620, return pipeline; 700, loading fixture; 710, frame; 720, support bar; 730, workpiece; 800, storage rack. Detailed implementation manners
[0038] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions from beginning to end. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.
[0039] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, upper, lower, etc., is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.
[0040] In the description of the present utility model, the meaning of "several" is more than one, the meaning of "multiple" is more than two, and understandings such as "greater than", "less than", "exceeding", etc. do not include the corresponding number, and understandings such as "above", "below", "within", etc. include the corresponding number. If there is a description of "first" and "second", it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.
[0041] In the description of the present utility model, unless otherwise clearly defined, terms such as "arrangement", "installation", "connection", etc. should be understood in a broad sense, and those skilled in the relevant technical field can reasonably determine the specific meanings of the above terms in the present utility model in combination with the specific content of the technical solution.
[0042] In the description of the present utility model, descriptions with reference to terms such as "one embodiment", "some embodiments", "schematic embodiments", "examples", "specific examples", or "some examples", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic descriptions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0043] The present utility model will be further described in detail below with reference to the accompanying drawings.
[0044] Please refer to Figures 1 to 2 , which is an ultrasonic detection device provided by an embodiment of the present utility model, including a machine table 100, a detection device 200, a loading device 300, a handling device 400, and an unloading device 500. Among them, the detection device 200 includes a cleaning water tank 210 and a detection mechanism 220. Among them, the cleaning water tank 210 is arranged on the machine table 100, and the detection mechanism 220 is used to eliminate the bubbles attached to the surface of the workpiece 730 and perform ultrasonic detection on the workpiece 730; the loading device 300 is arranged on the machine table 100 and is used to convey the workpiece 730 to the detection device 200; the unloading device 500 is arranged on the machine table 100 and is used to convey the detected workpiece 730 out of the detection device 200; the handling device 400 is arranged on the machine table 100 and is used to transport the workpiece 730 from the loading device 300 into the cleaning water tank 210, and transport the workpiece 730 from the cleaning water tank 210 to the unloading device 500.
[0045] Among them, in order to eliminate the bubbles attached to the surface of the workpiece 730, physical methods and chemical methods can usually be adopted. If a physical method is selected, external force is usually used to remove the bubbles to achieve the purpose of defoaming. Common physical defoaming means include electrostatic defoaming, vibration, or brush defoaming, etc.; if a chemical method is selected, a suitable defoaming substance is used to achieve the purpose of defoaming, such as a defoaming agent.
[0046] In the specific working process, the staff transfers the workpiece 730 to be detected to the loading device 300, and the loading device 300 conveys the workpiece 730 to a position close to the cleaning water tank 210. The handling device 400 grabs the workpiece 730 to be detected from the loading device 300 and places it in the cleaning water tank 210, and the cleaning water cleans the surface of the workpiece 730. Then, the detection mechanism 220 performs defoaming treatment on the workpiece 730 in the cleaning water to prevent a large number of bubbles from adhering to the surface of the workpiece 730. After the defoaming treatment of the workpiece 730, the detection mechanism 220 performs ultrasonic detection on the workpiece 730. Finally, after the detection of the workpiece 730 is completed, the handling device 400 transports the workpiece 730 from the cleaning water tank 210 to the unloading device 500, and the unloading device 500 conveys the detected workpiece 730 out for the storage of the workpiece 730.
[0047] It can be understood that the workpiece 730 is usually manually cleaned in the water tank and then taken out for the detection of the workpiece 730. In this application, after the handling device 400 grabs the workpiece 730 from the loading device 300 and places it in the cleaning water tank 210, the detection mechanism 220 performs ultrasonic detection on the workpiece 730 in the cleaning water. Among them, before detecting the workpiece 730, the bubbles attached to the surface of the workpiece 730 are eliminated. Without the influence of bubbles, the detection mechanism 220 can accurately detect the workpiece 730 in the cleaning water. After the detection of the workpiece 730 is completed, the handling device 400 transports the workpiece 730 from the cleaning water tank 210 to the unloading device 500 and conveys it out through the unloading device 500. As can be seen from the above, the solution of this application omits the process of manually cleaning the workpiece 730, thereby saving labor costs and ensuring the detection efficiency of the workpiece 730.
[0048] In some embodiments, referring to Figures 2 to 4 , the detection mechanism 220 includes a position switching module 221 and an ultrasonic detection module 222. Among them, the position switching module 221 is arranged on the machine table 100, which has a first driving module 2211 arranged along the Y-axis and a second driving module 2212 arranged along the X-axis. The second driving module 2212 is arranged on the driving part of the first driving module 2211. Of course, their installation positions can also be swapped. The ultrasonic detection module 222 is arranged on the position switching module 221, or it can be said that the ultrasonic detection module 222 is arranged on the driving part of the second driving module 2212. Thus, the first driving module 2211 is used to switch the position of the ultrasonic detection module 222 along the Y-axis, the second driving module 2212 is used to switch the position of the ultrasonic detection module 222 along the X-axis, and the ultrasonic detection module 222 is used to eliminate the bubbles attached to the surface of the workpiece 730 and perform ultrasonic detection on the workpiece 730.
[0049] Specifically, in the defoaming stage, the first driving module 2211 drives the ultrasonic detection module 222 to move along the Y-axis, and the second driving module 2212 drives the ultrasonic detection module 222 to move along the X-axis. Thus, the adjustment of the ultrasonic detection module 222 at any position in the XY-axis plane is adjusted, so as to ensure that the ultrasonic detection module 222 can move to each workpiece 730 and each position of the workpiece 730. Thus, the ultrasonic detection module 222 can fully eliminate the bubbles attached to each workpiece 730 and the bubbles at each position of the workpiece 730 to ensure the accuracy of detection.
[0050] In the detection stage, the first driving module 2211 drives the ultrasonic detection module 222 to move along the Y-axis, and the second driving module 2212 drives the ultrasonic detection module 222 to move along the X-axis. Thus, the ultrasonic detection module 222 is adjusted at any position in the XY-axis plane, so as to ensure that the ultrasonic detection module 222 can move to each workpiece 730 and each position of the workpiece 730. Thus, the ultrasonic detection module 222 can fully detect the surface defects of each workpiece 730.
[0051] Further, referring to Figure 4 and Figure 5 , the ultrasonic detection module 222 includes a mounting seat 2221, a defoaming member 2222 and an ultrasonic detection head 2223. Among them, the mounting seat 2221 is arranged on the movable part of the position switching module 221. More precisely, the mounting seat 2221 is arranged on the driving part of the second driving module 2212. The defoaming member 2222 is vertically arranged on the mounting seat 2221 and is used to eliminate the bubbles attached to the surface of the workpiece 730. The ultrasonic detection head 2223 is vertically arranged on the mounting seat 2221 and is used for ultrasonic detection of the workpiece 730.
[0052] Specifically, the first driving module 2211 and the second driving module 2212 cooperate, and the defoaming member 2222 is adjusted at any position in the XY-axis plane. Thus, the defoaming member 2222 can fully eliminate the bubbles attached to each workpiece 730 and the bubbles at each position of the workpiece 730 to ensure the accuracy of detection; at the same time, the first driving module 2211 and the second driving module 2212 cooperate, and the ultrasonic detection head 2223 is adjusted at any position in the XY-axis plane. Thus, the ultrasonic detection head 2223 can move to each workpiece 730 and each position of the workpiece 730. Thus, the ultrasonic detection module 222 can fully detect the surface defects of each workpiece 730.
[0053] It can be understood that the defoaming member 2222 and the ultrasonic detection head 2223 share the same position switching module 221, which reduces the occupied space and installation difficulty of the detection mechanism 220 and saves the cost of the detection device 200.
[0054] Further, the defoaming member 2222 can be a brush or other structures, which is not limited in this application. If the defoaming member 2222 is a brush, when the defoaming member 2222 eliminates the bubbles on the surface of the workpiece 730, the fine brush of the defoaming member 2222 can fully eliminate the bubbles attached to the surface of the workpiece 730. Moreover, when the brush eliminates the bubbles on the surface of the workpiece 730, the brush can also clean the surface of the workpiece 730, thereby further ensuring that the ultrasonic detection head 2223 can accurately detect the workpiece 730
[0055] In some embodiments, referring to Figure 4 With Figure 5 , the ultrasonic detection module 222 further includes a driving member 2224, and the driving member 2224 can be a cylinder or other driving structures. The driving member 2224 is vertically arranged on the mounting seat 2221, and the driving part of the driving member 2224 is connected to the defoaming member 2222 for driving the defoaming member 2222 to move up and down. It can be understood that during the process of the ultrasonic detection head 2223 detecting the workpiece 730, the driving member 2224 drives the defoaming member 2222 to move upward to separate from the cleaning water, so as to effectively avoid the defoaming member 2222 affecting the detection of the workpiece 730 by the ultrasonic detection head 2223.
[0056] Instead of the above detection mechanism 220, in another possible embodiment, the detection mechanism 220 includes a first position switching module and a defoaming member 2222 (not shown in the figure). Among them, the first position switching module is arranged on the machine table 100; the defoaming member 2222 is arranged on the first position switching module, and the first position switching module is used to switch the position of the defoaming member 2222 along the X-axis and / or Y-axis, and the defoaming member 2222 is used to eliminate the bubbles attached to the surface of the workpiece 730.
[0057] The detection mechanism 220 further includes a second position switching module (not shown in the figure). The second position switching module is arranged on the machine table 100, and the ultrasonic detection head 2223 is arranged on the second position switching module. The second position switching module is used to switch the position of the ultrasonic detection head 2223 along the X-axis and the Y-axis, and the ultrasonic detection head 2223 is used to perform ultrasonic detection on the workpiece 730.
[0058] Among them, the first position switching module and the second position switching module adopt substantially the same structure as the above position switching module 221, and their positions on the Y-axis can be staggered to avoid interference during installation.
[0059] In some embodiments, referring to Figure 2 With Figure 3, the ultrasonic testing device further includes a water draining device 600. The water draining device 600 includes a water draining bracket disposed on the machine table 100, and the water draining bracket is provided with a bearing position for placing the workpiece 730. In application, after the testing mechanism 220 finishes testing the workpiece 730, the handling device 400 can first transport the workpiece 730 to the bearing position of the water draining rack 610. After the cleaning water on the workpiece 730 dries on the water draining bracket, the handling device 400 transports the workpiece 730 from the water draining bracket to the blanking device 500. For example, the water draining bracket is a water draining funnel disposed on the machine table 100, and a reflux pipeline 620 is provided at the bottom of the water draining funnel. One end of the reflux pipeline 620 is connected to the bottom of the water draining funnel, and the other end is connected to the cleaning water tank 210. Therefore, after the workpiece 730 is placed on the water draining funnel, the cleaning water droplets attached to the workpiece 730 drip into the water draining funnel and are reflowed into the cleaning water tank 210 through the reflux pipeline 620.
[0060] In some embodiments, referring to Figure 2 and Figure 6 , the handling device 400 includes a driving module 410, a first grasping module 420 and a second grasping module 430. Among them, a gantry is provided at the rear side of the cleaning water tank 210 on the machine table 100. The driving module 410 is disposed on the gantry, and the first grasping module 420 and the second grasping module 430 are disposed on the driving module 410, and the driving module 410 independently drives the first grasping module 420 and the second grasping module 430. In the specific application process, the driving module 410 drives the first grasping module 420 to move to the loading device 300, grasp the workpiece 730, and then move to the cleaning water tank 210 under the drive of the driving module 410, so as to be placed in the cleaning water tank 210. The driving module 410 drives the second grasping module 430 to move to the cleaning water tank 210, grasp the workpiece 730, and then move to the blanking device 500 under the drive of the driving module 410, so as to be placed in the blanking device 500.
[0061] In some embodiments, referring to Figure 2 and Figure 7 , the testing device 200 further includes a water quality detection module, a water level detection module, a temperature detection module and a water inlet and outlet mechanism 230 disposed in the cleaning water tank 210. The water inlet and outlet mechanism 230 is electrically connected to the water quality detection module, the water level detection module and the temperature detection module. The water inlet and outlet mechanism 230 replaces the cleaning water in the cleaning water tank 210 based on the detection results of the water quality detection module, the water level detection module and the temperature detection module.
[0062] Among them, the water inlet and outlet mechanism 230 includes a first pipe 231, a second pipe 232, a third pipe 233 and a fourth pipe 234 disposed inside the machine table 100. The first pipe 231, the second pipe 232, the third pipe 233 and the fourth pipe 234 are all connected to the cleaning sink 210. The first pipe 231 is used to supply liquid water to the cleaning sink 210. The second pipe 232, the third pipe 233 and the fourth pipe 234 converge onto a drainage pipe for discharging the liquid water in the cleaning sink 210. Among them, the first pipe 231 is used to supply a set amount of cleaning water to the cleaning sink 210 based on the detection result of the water level detection module; the second pipe 232 is used to discharge excessive cleaning water from the cleaning sink 210 based on the detection result of the water level detection module; the third pipe 233 is used to discharge a set amount of cleaning water from the cleaning sink 210 based on the detection results of the temperature detection module and the water quality detection module; the fourth pipe 234 is used to discharge the cleaning water in the cleaning sink 210 based on the detection result of the water quality detection module.
[0063] Specifically, cleaning water is supplied to the cleaning sink 210 through the first pipe 231. The water level detection module detects the water level of the cleaning water in the cleaning sink 210. If the cleaning water in the cleaning sink 210 reaches the first set water level, the first pipe 231 stops inputting cleaning water into the cleaning sink 210. Of course, if the water level detection module detects that too much cleaning water is input into the cleaning sink 210, that is, it reaches the second set water level, the excessive cleaning water in the cleaning sink 210 can be discharged through the second pipe 232. In the actual application process of the ultrasonic detection device, if the temperature detection module detects that the temperature of the cleaning water in the cleaning sink 210 is too high, the third pipe 233 discharges part of the cleaning water in the cleaning sink 210, and the first pipe 231 re-inputs cleaning water into the cleaning sink 210 to lower the temperature of the cleaning water in the cleaning sink 210; and, if the water quality detection module detects that the water quality of the cleaning water in the cleaning sink 210 is average, the third pipe 233 discharges part of the cleaning water in the cleaning sink 210, and the first pipe 231 re-inputs cleaning water into the cleaning sink 210 to improve the water quality in the cleaning sink 210, and there is no need to re-input cleaning water into the cleaning sink 210. If the water quality detection module detects that the water quality of the cleaning water in the cleaning sink 210 is poor, the fourth pipe 234 discharges the cleaning water in the cleaning sink 210, and the first pipe 231 re-inputs clean cleaning water into the cleaning sink 210.
[0064] In some embodiments, referring to Figure 8, the ultrasonic detection device further includes a loading fixture 700. The loading fixture 700 includes a frame 710 and at least two support bars 720. Both ends of each support bar 720 are respectively connected to two sides of the frame 710, and the support bars 720 are spaced apart. A plurality of workpieces 730 are sequentially placed on the support bars 720, and the support bars 720 are used to position and vertically support the workpieces 730. Among them, the handling device 400 is used to transport the loading fixture 700 from the feeding device 300 to the detection device 200, and from the detection device 200 to the discharging device 500.
[0065] Specifically, the workpieces 730 are sequentially placed on the loading fixture 700 and placed on the feeding device 300. The feeding device 300 transports the loading fixture 700 to a position near the cleaning water tank 210. The handling device 400 grabs the loading fixture 700 from the feeding device 300 and transports it to the cleaning water tank 210. The detection device 200 inspects and detects the plurality of workpieces 730 on the loading fixture 700. After the workpieces 730 are detected, the handling device 400 transports the loading fixture 700 from the cleaning water tank 210 to the discharging device 500. It can be seen that the ultrasonic detection device can efficiently detect the workpieces 730.
[0066] In some embodiments, referring to Figure 1 and Figure 2 , the feeding device 300 is arranged along the Y-axis and extends on the left side of the machine table 100, and the discharging device 500 is arranged along the Y-axis and extends on the right side of the machine table 100, that is, the two are spaced apart. The laser detection device further includes two storage racks 800, one is located on the left side of the machine table 100, and the other storage rack 800 is located on the right side of the machine table 100. The input end of the feeding device 300 and the output end of the discharging device 500 are located on the same side of the machine table 100, that is, the front side of the machine table 100. The output end of the feeding device 300 and the input end of the discharging device 500 are located on the same side of the machine table 100, that is, the rear side of the machine table 100. The cleaning water tank 210 is located between the output end and the input end of the feeding device 300. The handling device 400 is arranged along the X-axis on the rear side of the machine table 100 and is used to transport the workpieces 730 along the X-axis.
[0067] It can be understood that the feeding device 300, the discharging device 500, the cleaning water tank 210 and the handling device 400 adopt the above layout method, so that they can be compactly assembled on the machine table 100, thereby reducing the occupied space of the device. And, the input end of the feeding device 300 and the output end of the discharging device 500 are located on the same side of the machine table 100, that is, the front side of the machine table 100. The staff can conveniently take the workpieces 730 from the storage rack 800 on the left side and place them on the feeding device 300. Also, the staff can conveniently take the workpieces 730 from the discharging device 500 and place them on the storage rack 800.
[0068] The technical means disclosed by the solution of the present utility model are not limited to those disclosed in the above embodiments, but also include technical solutions formed by any combination of the above technical features. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications are also regarded as the protection scope of the present utility model.
Claims
1. An ultrasonic testing device, characterized in that: include: Machine; The detection device comprises a cleaning water tank and a detection mechanism, wherein the cleaning water tank is arranged on the machine platform, and the detection mechanism is used to eliminate bubbles attached to the surface of the workpiece and perform ultrasonic detection on the workpiece; A feeding device, arranged on the machine platform, for conveying a workpiece to the detection device; A material unloading device, arranged on the machine platform, for delivering the inspected workpiece from the inspection device; The transport device is arranged on the machine platform and is used for transporting the workpiece from the loading device to the cleaning water tank, and for transporting the workpiece from the cleaning water tank to the unloading device.
2. An ultrasonic detection device according to claim 1, characterized in that: The detection mechanism includes: A position switching module is arranged on the machine; The ultrasonic detection module is arranged in the position switching module, and the position switching module is used to switch the position of the ultrasonic detection module along the X-axis and the Y-axis. The ultrasonic detection module is used to eliminate bubbles attached to the surface of the workpiece and perform ultrasonic detection on the workpiece.
3. An ultrasonic detection device according to claim 2, characterized in that: The ultrasonic detection module includes a mounting seat, a defoaming piece and an ultrasonic detection head, wherein the mounting seat is arranged on the position switching module, the defoaming piece is arranged on the mounting seat, and is used to eliminate bubbles attached to the surface of the workpiece, the ultrasonic detection head is arranged on the mounting seat, and is used to perform ultrasonic detection on the workpiece, and the defoaming piece is a brush.
4. An ultrasonic detection device according to claim 3, characterized in that: The ultrasonic detection module also includes a driving member, which is arranged on the mounting seat. The driving part of the driving member is connected to the defoaming member and is used to drive the defoaming member to move up and down.
5. The ultrasonic testing device according to claim 1, characterized in that: The detection mechanism includes: A first position switching module is disposed on the machine; A defoaming member, arranged in the first position switching module, the first position switching module is used to switch the position of the defoaming member along the X-axis and / or the Y-axis, and the defoaming member is used to eliminate bubbles attached to the surface of the workpiece; A second position switching module is disposed on the machine; The ultrasonic detection head is arranged in the second position switching module, and the second position switching module is used to switch the position of the ultrasonic detection head along the X-axis and the Y-axis. The ultrasonic detection head is used to perform ultrasonic detection on the workpiece.
6. The ultrasonic testing device according to claim 1, characterized in that: The ultrasonic detection equipment further comprises a drain device, wherein the drain device comprises a drain rack arranged on the machine platform, and the drain rack is provided with a bearing position for placing a workpiece.
7. The ultrasonic testing device according to claim 1, characterized in that: The detection device also includes a water quality detection module, a water level detection module, a temperature detection module and an inlet and outlet mechanism arranged in the cleaning water tank. The inlet and outlet mechanism is electrically connected to the water quality detection module, the water level detection module and the temperature detection module, and is used to replace the cleaning water for the cleaning water tank.
8. The ultrasonic testing device according to claim 7, characterized in that: The water inlet and outlet mechanism includes a first pipe, a second pipe, a third pipe and a fourth pipe connected to the cleaning water tank. The first pipe is used to supply liquid water to the cleaning water tank. The second pipe, the third pipe and the fourth pipe are connected to discharge the liquid water from the cleaning water tank.
9. The ultrasonic testing device according to claim 1, characterized in that: The ultrasonic detection equipment also includes a loading jig, which includes a frame and at least two support bars, wherein the two ends of each support bar are respectively connected to the two sides of the frame, and each support bar is arranged at intervals to position and support the workpiece; wherein the transport device is used to transport the loading jig from the loading device to the detection device, and from the detection device to the unloading device.
10. The ultrasonic testing device according to claim 1, characterized in that: The loading device and the unloading device are extended along the Y-axis and arranged on the machine platform, and are arranged at intervals. The input end of the loading device and the output end of the unloading device are located on the same side of the machine platform, and the output end of the loading device and the input end of the unloading device are located on the same side of the machine platform. The cleaning water tank is located between the output end of the loading device and the input end of the loading device. The conveying device is arranged on the machine platform along the X-axis for conveying the workpiece along the X-axis.
Citation Information
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