Raw rubber reaction kettle
By designing a partition plate and feed port in the raw rubber reactor for initial mixing of raw materials, it directly enters the reaction box for reaction, solving the problem of waste of raw rubber curing caused by raw material transport, and thoroughly removing residues in the inner wall of the reaction box through a motor-driven cleaning device, improving the reaction quality.
Patent Information
- Application Number
- CN202421462562.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing raw glue reactors lead to waste of raw glue curing during the raw material transport process, and the residual raw glue substances on the inner wall of the reactor affect the quality of the subsequent reaction.
A raw rubber reactor was designed. By setting up a partition and feed port in the raw material box, the raw materials are separated and sent into the mixer for preliminary mixing, and directly enter the reaction box for reaction to avoid the transport of raw materials; at the same time, the motor-driven bidirectional threaded rod and cleaning board are used to clean the inner wall of the reaction box and completely remove the raw rubber residue.
It effectively avoids the curing waste of raw glue during transportation, and prevents raw glue residue from occupying the reactor space and affecting the reaction quality.
Smart Images

Figure CN222889807U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of raw rubber reaction, in particular to a raw rubber reaction kettle. Background Art
[0002] Silicone rubber is made of dimethylsiloxane mixed ring or octamethylcyclotetrasiloxane, small materials, and catalyst. The polymerization reaction is carried out under certain temperature and vacuum conditions. After the polymerization reaction is completed, the catalyst, unreacted small molecules and other substances in the polymer are removed by a low molecular weight removal device, and then the material is discharged through a cooler.
[0003] After searching, a document with publication number (CN218689402U) discloses a raw rubber polymerization reactor, including a reactor, a transmission box fixedly provided on the reactor, an upper cover fixedly provided on the transmission box, a rotating connecting disk fixedly provided in the transmission box, a rotating box fixedly provided below the connecting disk, a rotating main shaft provided in the center of the rotating box, a secondary shaft rotating in a circle along the axis of the main shaft provided on one side of the main shaft, the secondary shaft rotates against the rotating box, a main paddle blade fixedly provided at the end of the main shaft, a secondary paddle blade fixedly provided at the end of the secondary shaft, the main paddle blade and the secondary paddle blade are arranged in the reactor for kneading and rotation.
[0004] The above device mixes, heats and stirs the raw materials through a heater and a rotating kneading main blade and an auxiliary blade to ensure sufficient mixing of the raw materials, and then evenly sprays the catalyst through a nozzle. The kneading, stirring and heating cause the catalyst to fully react with the raw materials for polymerization. The auxiliary blade rotates synchronously with the main blade, and the auxiliary blade revolves around the main blade, thereby ensuring sufficient mixing.
[0005] However, in the existing device, the raw materials need to be mixed and stirred before being poured into the reactor for stirring reaction. The raw materials need to be transported before reacting. The raw rubber will solidify due to water loss during transportation, resulting in a waste of raw materials.
[0006] At the same time, after the raw rubber reaction, a large amount of raw rubber residue will remain on the inner wall of the reactor. The residue will remain in the reactor and solidify, thereby occupying the space inside the reactor. At the same time, the raw rubber residue remaining inside will undergo a qualitative change, thus affecting the subsequent raw rubber reaction quality.
[0007] In view of this, the present utility model is proposed. Utility Model Content
[0008] In order to solve the technical problem of separation of the mixing device and the reaction device, the basic concept of the technical solution adopted by the utility model is:
[0009] A raw rubber reactor comprises a raw material box, a partition is installed in the raw material box, the internal space of the raw material box is divided into two spaces by the partition, the top of the raw material box is fixedly connected with two feed ports, the feed ports are respectively connected to the corresponding spaces in the raw material box; a reaction box, the reaction box is arranged at the bottom of the raw material box and is used for mixing and reacting the raw rubber; a mixing component, the mixing component is arranged between the raw material box and the reaction box and is used for mixing the raw rubber raw materials; and a cleaning component, the cleaning component is arranged in the reaction box and is used for cleaning the inside of the reaction box.
[0010] As a preferred embodiment of the utility model, the mixing assembly includes a mixer, a mixing shaft and a feed pipe. The mixer is fixedly connected to the reaction box. The mixer is respectively connected to two spaces in the raw material box through the feed pipe. One end of the mixer is connected to the reaction box through a pipeline. The mixing shaft is rotatably connected to the mixer.
[0011] As a preferred embodiment of the present utility model, the mixing assembly further includes a second motor, the second motor is fixedly connected to the mixer, and the mixing shaft is fixedly connected to the output shaft of the second motor.
[0012] As a preferred embodiment of the utility model, the cleaning assembly includes a first motor and two cleaning plates, the first motor is fixedly connected to the reaction box, the cleaning plates are slidably connected to the inner wall of the reaction box and are transmission-connected to the first motor.
[0013] As a preferred embodiment of the utility model, the cleaning assembly also includes a bidirectional threaded rod, which is rotatably connected to the reaction box, fixedly connected to the output shaft of the first motor, and both ends of the bidirectional threaded rod are threadedly connected to the cleaning plate.
[0014] As a preferred embodiment of the utility model, the cleaning assembly further comprises a protective cover, the protective cover is fixedly connected to the inner wall of the reaction box, and the bidirectional threaded rod is rotatably connected to the protective cover.
[0015] As a preferred embodiment of the utility model, a limiting shaft is fixedly connected inside the reaction box, and the cleaning plate is slidably connected to the limiting shaft.
[0016] As a preferred embodiment of the utility model, a groove is provided at the bottom of the reaction box, a baffle is slidably connected in the groove, a servo motor is fixedly connected to the top of the reaction box, and a stirring rod is fixedly connected to the output shaft of the servo motor.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] 1. A raw rubber reactor, wherein the raw materials are fed into an unconnected space in a raw material box through a feed port, different raw materials are fed into a mixer through a feed pipe, and a mixing shaft is driven by a second motor to rotate to preliminarily mix the raw materials, and the mixed raw materials directly enter the reaction box to avoid reacting the raw materials after transporting them. The raw rubber will solidify due to the loss of water during the transportation process, resulting in a waste of raw materials.
[0019] 2. In this raw rubber reactor, after the raw rubber reaction is completed, the baffle is pulled out by manpower, and the first motor drives the bidirectional threaded rod to rotate, and the bidirectional threaded rod drives the cleaning plates at both ends to move inward at the same time, and the cleaning plates at both ends rub against the inner wall of the reaction box to discharge all the raw rubber through the groove at the bottom of the reaction box, so as to prevent the residue from solidifying in the reactor and occupying the space in the reactor. At the same time, the raw rubber residue remaining inside will undergo a qualitative change, thereby affecting the subsequent raw rubber reaction quality.
[0020] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In the attached picture:
[0022] Figure 1 It is a three-dimensional schematic diagram of the utility model;
[0023] Figure 2 It is a schematic cross-sectional view of the utility model;
[0024] Figure 3 This is a schematic diagram of the internal structure of the raw material box of the utility model;
[0025] Figure 4 This is a schematic diagram of the structure of the mixer of the utility model;
[0026] Figure 5 This is a schematic diagram of the structure of the cleaning plate of the utility model.
[0027] In the figure: 1. raw material box; 11. feed port; 2. reaction box; 21. servo motor; 22. stirring rod; 3. first motor; 31. cleaning plate; 32. bidirectional threaded rod; 33. protective cover; 4. baffle; 5. mixer; 51. second motor; 52. mixing shaft; 53. feed pipe. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model.
[0029] See also Figure 1-5A raw rubber reactor comprises a raw material box 1, wherein a partition is installed in the raw material box 1, and the internal space of the raw material box 1 is divided into two spaces by the partition. Two feed ports 11 are fixedly connected to the top of the raw material box 1, and the feed ports 11 are respectively connected to the corresponding spaces in the raw material box 1; a reaction box 2, which is arranged at the bottom of the raw material box 1 and is used for mixing and reacting the raw rubber; a mixing component, which is arranged between the raw material box 1 and the reaction box 2 and is used for mixing the raw rubber raw materials, and the mixing component comprises a mixer 5, a mixing shaft 52 and a feed pipe 53, the mixer 5 is fixedly connected to the reaction box 2, the mixer 5 is respectively connected to the two spaces in the raw material box 1 through the feed pipe 53, and one end of the mixer 5 is connected to the reaction box through a pipeline 2, a mixing shaft 52 is rotatably connected to the mixer 5, the mixing assembly also includes a second motor 51, the second motor 51 is fixedly connected to the mixer 5, and the mixing shaft 52 is fixedly connected to the output shaft of the second motor 51; a cleaning assembly, the cleaning assembly is arranged in the reaction box 2 and is used to clean the interior of the reaction box 2, the raw materials are fed into the impassable space in the raw material box 1 through the feed port 11, different raw materials are fed into the mixer 5 through the feed pipe 53, the mixing shaft 52 is driven to rotate by the second motor 51 to perform preliminary mixing of the raw materials, and the mixed raw materials directly enter the reaction box 2 to avoid reacting the raw materials after transportation, and the raw rubber will solidify due to the loss of water during transportation, resulting in waste of raw materials.
[0030] Among them, the cleaning component includes a first motor 3 and two cleaning plates 31, the first motor 3 is fixedly connected to the reaction box 2, the cleaning plate 31 is slidably connected to the inner wall of the reaction box 2 and is transmission-connected to the first motor 3, the cleaning component also includes a bidirectional threaded rod 32, the bidirectional threaded rod 32 is rotationally connected to the reaction box 2, the bidirectional threaded rod 32 is fixedly connected to the output shaft of the first motor 3, both ends of the bidirectional threaded rod 32 are threadedly connected to the cleaning plates 31, the cleaning component also includes a protective cover 33, the protective cover 33 is fixedly connected to the inner wall of the reaction box 2, and the bidirectional threaded rod 32 is rotationally connected to the protective cover 33. A limit shaft is fixedly connected inside the reaction box 2, and the cleaning plate 31 is slidably connected to the limit shaft. When the raw rubber reaction is completed, the baffle 4 is pulled out by manpower. At this time, the first motor 3 drives the bidirectional threaded rod 32 to rotate, and the bidirectional threaded rod 32 drives the cleaning plates 31 at both ends to move inward at the same time. The cleaning plates 31 at both ends rub the inner wall of the reaction box 2 to discharge the raw rubber through the groove at the bottom of the reaction box 2 to prevent the residue from remaining in the reactor to solidify, thereby occupying the space in the reactor. At the same time, the raw rubber residue remaining inside will undergo a qualitative change, thereby affecting the subsequent raw rubber reaction quality.
[0031] Among them, a groove is opened at the bottom of the reaction box 2, and a baffle 4 is slidably connected in the groove. A servo motor 21 is fixedly connected to the top of the reaction box 2, and a stirring rod 22 is fixedly connected to the output shaft of the servo motor 21. The servo motor 21 drives the stirring rod 22 to rotate to mix the raw materials. When the raw rubber reaction is completed, the baffle 4 is pulled out by manpower. At this time, the first motor 3 drives the bidirectional threaded rod 32 to rotate to fully mix the internal raw rubber raw materials.
[0032] Working principle: the raw materials are fed into the unconnected space in the raw material box 1 through the feed port 11, and different raw materials are fed into the mixer 5 through the feed pipe 53. The second motor 51 drives the mixing shaft 52 to rotate to perform preliminary mixing of the raw materials. The mixed raw materials directly enter the reaction box 2 to avoid reacting the raw materials after transportation. The raw rubber will solidify due to the loss of water during transportation, resulting in waste of raw materials. At this time, the servo motor 21 drives the stirring rod 22 to rotate to mix the raw materials. When the raw rubber reaction is completed, the baffle 4 is pulled out by manpower. At this time, the first motor 3 drives the bidirectional threaded rod 32 to rotate, and the bidirectional threaded rod 32 drives the cleaning plates 31 at both ends to move inward at the same time. The cleaning plates 31 at both ends rub the inner wall of the reaction box 2, and the raw rubber is discharged through the groove at the bottom of the reaction box 2 to avoid the residue from being cured in the reactor, thereby occupying the space in the reactor. At the same time, the raw rubber residue remaining inside will undergo a qualitative change, thereby affecting the subsequent raw rubber reaction quality.
[0033] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.
Claims
1. A raw rubber reactor, characterized in that: include: A raw material box (1), wherein a partition is installed in the raw material box (1), and the internal space of the raw material box (1) is divided into two spaces by the partition; two feed ports (11) are fixedly connected to the top of the raw material box (1), and the feed ports (11) are respectively connected to corresponding spaces in the raw material box (1); A reaction box (2), which is arranged at the bottom of the raw material box (1) and is used to perform a mixing reaction on the raw rubber; A mixing component, which is arranged between the raw material box (1) and the reaction box (2) and is used to mix the raw rubber raw materials; A cleaning component is arranged in the reaction box (2) and is used to clean the interior of the reaction box (2).
2. The raw rubber reactor according to claim 1, characterized in that: The mixing assembly comprises a mixer (5), a mixing shaft (52) and a feed pipe (53); the mixer (5) is fixedly connected to a reaction box (2); the mixer (5) is respectively connected to two spaces in a raw material box (1) via the feed pipe (53); one end of the mixer (5) is connected to the reaction box (2) via a pipeline; and the mixing shaft (52) is rotatably connected to the mixer (5).
3. The raw rubber reactor according to claim 1, characterized in that: The mixing assembly also includes a second motor (51), the second motor (51) is fixedly connected to the mixer (5), and the mixing shaft (52) is fixedly connected to the output shaft of the second motor (51).
4. The raw rubber reactor according to claim 1, characterized in that: The cleaning assembly comprises a first motor (3) and two cleaning plates (31); the first motor (3) is fixedly connected to the reaction box (2); the cleaning plates (31) are slidably connected to the inner wall of the reaction box (2) and are drivingly connected to the first motor (3).
5. The raw rubber reactor according to claim 4, characterized in that: The cleaning assembly also includes a bidirectional threaded rod (32), the bidirectional threaded rod (32) is rotatably connected to the reaction box (2), the bidirectional threaded rod (32) is fixedly connected to the output shaft of the first motor (3), and both ends of the bidirectional threaded rod (32) are threadedly connected to the cleaning plate (31).
6. The raw rubber reactor according to claim 5, characterized in that: The cleaning assembly further comprises a protective cover (33), the protective cover (33) is fixedly connected to the inner wall of the reaction box (2), and the bidirectional threaded rod (32) is rotatably connected to the protective cover (33).
7. The raw rubber reactor according to claim 4, characterized in that: A limiting shaft is fixedly connected inside the reaction box (2), and the cleaning plate (31) is slidably connected to the limiting shaft.
8. The raw rubber reactor according to claim 1, characterized in that: The bottom of the reaction box (2) is provided with a groove, in which a baffle (4) is slidably connected; the top of the reaction box (2) is fixedly connected to a servo motor (21), and the output shaft of the servo motor (21) is fixedly connected to a stirring rod (22).