Constant-temperature pouring device for anticorrosive coating of wet electrolytic zinc cathode aluminum plate

Abstract

The utility model discloses a constant-temperature pouring device for an anticorrosive coating of a wet electrolytic zinc cathode aluminum plate, and belongs to the technical field of metallurgical equipment. A pouring area is arranged in the rotating cylinder, a pouring mold is arranged in the pouring area, a thickness adjusting groove is formed in the bottom of the pouring mold, an adjusting graduated scale is arranged above the thickness adjusting groove, and an adjusting bolt is arranged in the thickness adjusting groove; according to the utility model, the mould is poured in the anticorrosion area, warm air circulation drying is adopted, solidification is rapid, the solidification time is short, the efficiency is high, the service life of the cathode plate is greatly prolonged, the production cost is reduced, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of anti-corrosion of hydrometallurgical equipment and relates to a constant temperature pouring device for anti-corrosion coating of a wet electrolytic zinc cathode aluminum plate. Background Art

[0002] Wet electrolytic zinc is to electrolytically deposit zinc from zinc sulfate solution. Specifically, the purified zinc sulfate solution is continuously fed into the electrolytic cell from the inlet end of the electrolytic cell, with a lead-silver alloy plate as the cathode and a rolled aluminum plate as the cathode, which are suspended in the cell. When direct current is applied, metallic zinc is precipitated at the anode and oxygen is released at the cathode. After a certain period of electrolysis, the cathode is taken out, and the zinc is manually stripped and sent to the casting workshop. The cathode plate after stripping zinc is loaded into the electrolytic cell for continued use. During the electrolysis process, most of the area is immersed in the electrolyte, and a small part of the area is exposed to the air. The part exposed to the air is at the gas-liquid interface and is directly in contact with oxygen, carbon dioxide, and sulfuric acid mist in the air. These corrosive media form a highly corrosive microenvironment on the surface of the aluminum plate. The aluminum plate in this environment will be severely corroded and generally scrapped after a few months of use, causing great waste and increasing costs for the enterprise. It also affects the zinc electrolysis efficiency and the amount of zinc electrolyte. The current traditional anti-corrosion method is to use a brush to apply anti-corrosion paint to the exposed area. However, due to the thin coating layer and uneven coating thickness, anti-corrosion cannot be achieved, affecting the anti-corrosion quality and production costs. Utility Model Content

[0003] The utility model aims to provide a constant temperature casting device for anti-corrosion coating of wet electrolytic zinc cathode aluminum plate to solve the problems raised in the above background technology.

[0004] In order to solve the above technical problems, the utility model provides a constant temperature casting device for anti-corrosion coating of wet electrolytic zinc cathode aluminum plate, comprising a rotating cylinder; a casting area is provided in the rotating cylinder, a casting mold is provided in the casting area, a thickness adjustment groove is provided at the bottom of the casting mold, an adjustment scale is provided above the thickness adjustment groove, and an adjustment bolt is provided in the thickness adjustment groove.

[0005] Furthermore, a cathode plate hanging ring is provided at the upper part of the casting area, cathode plate hanging ears are provided at both sides of the cathode plate hanging ring, and a cathode plate body is suspended in the cathode plate hanging ring through the cathode plate hanging ears.

[0006] Furthermore, an anti-corrosion material casting area is reserved in the upper half of the cathode plate body.

[0007] Furthermore, a paint box is provided on the top of the casting area, the interior of the paint box is coated with anti-corrosion paint, a stirring motor is provided on the top of the paint box, the output shaft of the stirring motor is fixedly connected to a stirring shaft, and a stirring blade is provided on the stirring shaft.

[0008] Furthermore, a paint inlet and a temperature control device are provided on the top of the paint box. The paint inlet is located on the right side of the stirring motor, and the temperature control device is on the right side of the paint inlet. The bottom surface of the temperature control device is connected to a heating device.

[0009] Furthermore, a control valve is provided at the bottom of the paint box, and the control valve is connected to one end of a material delivery pipeline, and the other end of the material delivery pipeline is connected to the casting mold.

[0010] Furthermore, it also includes a heating zone, which includes brackets arranged on both sides and a rotating cylinder rotating shaft at the bottom center of the brackets. A temperature control device and a circulation motor are arranged at the bottom from right to left, and the output shaft of the circulation motor is fixedly connected to a circulation fan. A heating device is arranged on the top of the temperature control device, and a rotating motor is arranged at the bottom center of the rotating cylinder.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. Constant temperature pouring, good bonding between the anti-corrosion coating and the aluminum substrate, strong bonding, no warping and cracking during long-term use;

[0013] 2. Able to withstand the corrosion of electrolyte and acid mist, no deformation, no blistering, no shedding during long-term use, and resistant to medium corrosion;

[0014] 3. Able to withstand the impact during the manual zinc stripping process without cracking, peeling or peeling;

[0015] 4. Able to withstand a certain high temperature, and have high temperature corrosion resistance under special working conditions where the electrolyte temperature rises abnormally;

[0016] 5. It is poured in the anti-corrosion area through the mold and dried by warm air circulation, which solidifies quickly, has a short solidification time and high efficiency, greatly prolonging the service life of the cathode plate, reducing production costs and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is the main cross-sectional view of the utility model.

[0018] Figure 2 It is a side sectional view of the utility model.

[0019] Figure 3 It is a top cross-sectional view of the utility model.

[0020] Figure 4 It is a top view of the utility model.

[0021] In the figure:

[0022] In the figure: 1. rotating cylinder; 2. casting area; 3. anti-corrosion material casting area; 4. anti-corrosion coating; 5. stirring shaft; 6. coating box; 7. stirring motor; 8. coating inlet; 9. temperature control device; 10. heating device; 11. cathode plate hanging ring; 12. bracket; 13. heating area; 14. heating device; 15. temperature control device; 16. circulation motor; 17. circulation fan; 18. control valve; 19. feed pipeline; 20. cathode plate body; 21. cathode plate track; 22. fastening bolts; 23. casting mold; 24. adjusting bolts; 25. adjusting scale; 26. thickness adjustment groove; 27. rotating cylinder rotating shaft; 28. rotating motor. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 , the utility model provides a technical solution:

[0025] A constant temperature casting device for anticorrosive coating of wet electrolytic zinc cathode aluminum plate, comprising a rotating cylinder 1; a casting area 2 is arranged in the rotating cylinder 1, a casting mold 23 is arranged in the casting area 2, a thickness adjustment groove 26 is arranged at the bottom of the casting mold 23, an adjustment scale 25 is arranged above the thickness adjustment groove 26, an adjustment bolt 24 is arranged in the thickness adjustment groove 26, a cathode plate hanging ring 11 is arranged on the upper part of the casting area 2, a cathode plate body 20 is suspended in the cathode plate hanging ring 11, so that the placement of the cathode plate body 20 is more convenient, an anticorrosive material casting area 3 is reserved in the upper half of the cathode plate body 20, the thickness of the anticorrosive material casting area 3 is ten to forty millimeters, by adopting the above-mentioned arrangement, when casting, according to the required casting thickness, the thickness of one side can be adjusted to five to thirty millimeters through the thickness adjustment groove 26 and the adjustment scale 25, and after the adjustment is completed, it can be fixed by tightening bolts 22, so as to perform a separate and precise adjustment of the casting thickness of one side.

[0026] Furthermore, a coating box 6 is provided at the top of the pouring area 2, and the interior of the coating box 6 is coated with an anti-corrosion coating 4. A stirring motor 7 is provided at the top of the coating box 6, and the output shaft of the stirring motor 7 is fixedly connected to a stirring shaft 5, and a stirring blade is provided on the stirring shaft 5. A coating inlet 8 and a temperature control device 9 are provided at the top of the coating box 6. The coating inlet 8 is located on the right side of the stirring motor 7, and the temperature control device 9 is on the right side of the coating inlet 8. The bottom surface of the temperature control device 9 is connected to a heating device 10. A control valve 18 is provided at the bottom of the coating box 6, and the control valve 18 is connected to a feed pipe. One end of the feed pipe 19 is connected to the casting mold 23. By adopting the above design, during construction, the anti-corrosion coating component A and component B can be first added to the coating box 6 in a ratio of one to four, the heating device 10 is started, and the temperature is controlled between sixty and one hundred degrees by the temperature control device 9, the stirring motor 7 is turned on to drive the stirring shaft 5 to rotate, and the stirring blades are driven to mix. After the mixing is completed, the control valve 18 at the bottom of the coating box 6 can be opened, and the coating can be poured into the casting mold 23 through the feed pipe 19.

[0027] Furthermore, a cathode plate track 21 is also provided in the casting area 2, and the heating area 13 includes brackets 12 arranged on both sides, a temperature control device 15 and a circulation motor 16 arranged at the bottom from right to left, the output shaft of the circulation motor 16 is fixedly connected to a circulation fan 17, and a heating device 14 is provided on the top of the temperature control device 15. By adopting the above design, the rotating motor 28 drives the cathode plate body 20 inside the rotating cylinder 1 to rotate on the track 21 through the rotating cylinder rotating shaft 27, turns on the heating device 10 at the bottom of the heating area 13, and controls the temperature of the heating device 10 within one hundred to one hundred and twenty degrees through the temperature control device 15, turns on the circulation motor 16 at the bottom of the heating area 13, and drives the circulation fan 17 to rotate, so that the solidification of the cast coating is more uniform and the hardening is faster.

[0028] Working principle:

[0029] During construction, first add anti-corrosion coating component A and component B into the coating box 6 in a ratio of one to four, start the heating device 10, and control the temperature between sixty and one hundred degrees through the temperature control device 9, turn on the stirring motor 7 to drive the stirring shaft 5 to rotate, drive the stirring blades to start mixing, hang the cathode plate body 20 to be cast in the middle of the casting mold 23 of the casting area 2, and reserve ten to forty millimeters of anti-corrosion material casting area 3 on the upper half of the cathode plate body 20; according to the required casting thickness, the thickness adjustment groove 26 and the adjustment scale 25 are used to adjust the single-sided thickness to five to thirty millimeters, and then tighten it with the fastening bolts 22.

[0030] Then, the control valve 18 at the bottom of the paint box 6 is opened, and the paint is poured into the casting mold 23 through the feed pipe 19; the rotating motor 28 drives the cathode plate body 20 inside the rotating cylinder 1 to rotate on the track 21 through the rotating cylinder rotating shaft 27, and the heating device 10 at the bottom of the heating zone 13 is turned on, and the temperature of the heating device 10 is controlled within one hundred to one hundred and twenty degrees through the temperature control device 15, and the circulation motor 16 at the bottom of the heating zone 13 is turned on to drive the circulation fan 17 to rotate, so that the solidification of the poured paint is more uniform and the hardening is faster. By repeating the above operations, the work efficiency and product quality are greatly improved.

Claims

1. A device for casting a constant temperature anti-corrosion coating on a wet electrolytic zinc cathode aluminum plate, comprising a rotating cylinder (1); characterized in that: A casting area (2) is provided in the rotating cylinder (1), a casting mold (23) is provided in the casting area (2), a thickness adjustment groove (26) is provided at the bottom of the casting mold (23), an adjustment scale (25) is provided above the thickness adjustment groove (26), and an adjustment bolt (24) is provided in the thickness adjustment groove (26).

2. A constant temperature casting device for anti-corrosion coating of wet electrolytic zinc cathode aluminum plate according to claim 1, characterized in that: A cathode plate hanging ring (11) is provided at the upper part of the casting area (2), and a cathode plate body (20) is hung on the cathode plate hanging ring (11).

3. A constant temperature casting device for anti-corrosion coating of wet electrolytic zinc cathode aluminum plate according to claim 2, characterized in that: An anti-corrosion material casting area (3) is reserved in the upper half of the cathode plate body (20).

4. A constant temperature casting device for anti-corrosion coating of wet electrolytic zinc cathode aluminum plate according to claim 3, characterized in that: A paint box (6) is arranged on the top of the pouring area (2), the interior of the paint box (6) is coated with an anti-corrosion paint (4), a stirring motor (7) is arranged on the top of the paint box (6), the output shaft of the stirring motor (7) is fixedly connected to a stirring shaft (5), and a stirring blade is arranged on the stirring shaft (5).

5. A constant temperature casting device for anti-corrosion coating of wet electrolytic zinc cathode aluminum plate according to claim 4, characterized in that: The top of the paint box (6) is provided with a paint inlet (8) and a temperature control device (9), the paint inlet (8) is located on the right side of the stirring motor (7), the temperature control device (9) is on the right side of the paint inlet (8), and the bottom surface of the temperature control device (9) is connected to a heating device (10).

6. A constant temperature casting device for anti-corrosion coating of wet electrolytic zinc cathode aluminum plate according to claim 5, characterized in that: A control valve (18) is provided at the bottom of the coating box (6); the control valve (18) is connected to one end of a material delivery pipeline (19); the other end of the material delivery pipeline (19) is connected to a casting mold (23).

7. A constant temperature casting device for anti-corrosion coating of wet electrolytic zinc cathode aluminum plate according to claim 6, characterized in that: The heating zone (13) further comprises a heating zone (13), wherein the heating zone (13) comprises brackets (12) arranged on both sides and a rotating cylinder rotating shaft (27) at the bottom center of the brackets. A temperature control device (15) and a circulation motor (16) are arranged at the bottom in sequence from right to left, wherein the output shaft of the circulation motor (16) is fixedly connected to a circulation fan (17), a heating device (14) is arranged on the top of the temperature control device (15), and a rotating motor (28) is arranged at the bottom center of the rotating cylinder (1).

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