Cleaning device for transformer

By designing a transformer cleaning device with a servo motor and a drive motor, the automatic cleaning of the transformer is realized, and sewage is collected and discharged through the pump and transmission hose, the problems of low cleaning efficiency and inconvenient sewage collection in the prior art are solved, and the cleaning efficiency and environmental protection effect are improved.

CN222890224UActive Publication Date: 2025-05-23HEFEI XINWEI POWER EQUIP CO LTD
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Patent Information

Application Number
CN202421446112.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-05-23
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing transformer cleaning devices are inefficient in cleaning and cannot be automated, and the wastewater generated by cleaning is inconvenient to collect, affecting environmental protection.

Method used

A cleaning device for transformer is designed, using a servo motor and a driving motor to drive the gears and slides to realize the automatic cleaning of the high-pressure nozzle assembly, and the cleaning wastewater is collected into the water tank and collection box through the pump and transmission hose, and discharged through the drain valve.

Benefits of technology

It improves the cleaning efficiency and automation of the transformer cleaning device, simplifies the operation process, and realizes the effective collection and discharge of sewage, protecting the environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The cleaning device for the transformer comprises an installation plate, an installation ring and a top plate, a sliding groove is fixedly formed in the inner wall of the installation ring, a sliding block is installed on the inner wall of the sliding groove in a sliding mode, an installation block is fixedly installed on the side face of the sliding block, a fixing frame is fixedly installed on the side face of the installation block, and a servo motor is fixedly installed on the inner wall of the fixing frame. The driving motor is installed to drive the gear to rotate, then the gear is matched with the rack ring to drive the sliding block to move on the inner wall of the installation ring, then the high-pressure spray head assembly is driven to move, and at the moment, the connecting hose pulls the water tank to rotate through the bearing sleeve so as to be matched with rotation of the connecting hose; and when the cleaning height needs to be adjusted, a servo motor is started, a threaded rod is driven to rotate and is matched with a threaded sleeve to drive a mounting ring to move up and down, then a high-pressure spray head assembly is driven to clean the transformer in all directions, the cleaning efficiency and the automation degree of the device can be improved, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer cleaning, in particular to a transformer cleaning device. Background Art

[0002] Transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components are primary coil, secondary coil and iron core (magnetic core). Its main functions include: voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization (magnetic saturation transformer), etc. Transformer is the basic equipment for power transmission and distribution, and is widely used in industry, agriculture, transportation, urban communities and other fields. Transformer loss accounts for about 40% of power transmission and distribution power loss, and has great energy saving potential.

[0003] During the long-term use of the transformer, a cleaning device is needed to clean its surface. The existing transformer cleaning device requires workers to control the cleaning components to clean the four sides of the transformer during use. The cleaning efficiency is low, and the wastewater generated by the cleaning is not collected, which makes subsequent collection more troublesome.

[0004] Therefore, it is necessary to provide a transformer cleaning device to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a cleaning device for a transformer.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a cleaning device for a transformer, comprising a mounting plate, a mounting ring and a top plate, the inner wall of the mounting ring is fixedly provided with a slide groove, a slider is slidably installed on the inner wall of the slide groove, a mounting block is fixedly installed on the side of the slider, a fixing frame is fixedly installed on the side of the mounting block, a servo motor is fixedly installed on the inner wall of the fixing frame, a gear is fixedly installed on the end face of the transmission rod on the side of the servo motor, a rack ring is fixedly installed on the bottom end face of the mounting ring, the tooth surface of the rack ring is meshed with the tooth surface of the gear, and a high-pressure nozzle assembly is fixedly installed on the side of the fixing frame.

[0007] As a further description of the above technical solution:

[0008] A pump is fixedly mounted on the side of the mounting block, a connecting pipe is fixedly mounted on the side of the pump, the other end of the connecting pipe is fixedly connected to the top surface of the high-pressure nozzle assembly, and a transmission hose is fixedly mounted on the side of the pump.

[0009] As a further description of the above technical solution:

[0010] A bearing sleeve is fixedly installed on the top surface of the top plate, a mounting frame is fixedly installed on the inner wall of the bearing sleeve, a water tank is fixedly installed on the top surface of the mounting frame, a water inlet is fixedly provided on the top surface of the water tank, and the bottom end surface of the water tank is fixedly connected to the top surface of the transmission hose.

[0011] As a further description of the above technical solution:

[0012] A mounting piece is fixedly installed on the top surface of the mounting plate, a driving motor is fixedly installed on the bottom surface of the inner wall of the mounting piece, a threaded rod is fixedly installed on the top surface of the transmission rod of the driving motor, a bearing seat is fixedly installed on the top surface of the threaded rod, the top surface of the bearing seat is fixedly connected to the bottom end surface of the top plate, a sealing ring is installed on the side surface of the threaded rod in extrusion contact, a threaded sleeve is threadedly installed on the side surface of the threaded rod, and the side surface of the threaded sleeve is fixedly connected to the inner wall of the mounting ring.

[0013] As a further description of the above technical solution:

[0014] A partition is fixedly mounted on the top surface of the mounting piece, through holes are formed on the upper and lower sides of the partition, the inner wall of the through hole is in compression contact with the side surface of the sealing ring, and a heat dissipation hole is fixedly formed on the side surface of the mounting piece.

[0015] As a further description of the above technical solution:

[0016] A water baffle is fixedly installed on the side of the mounting piece, a shell is fixedly installed on the top surface of the water baffle, a hinge is fixedly installed on the side of the shell, a door body is fixedly installed on the side of the hinge, a handle is fixedly installed on the side of the door body, and the side of the door body is connected to the side of the shell through a locking assembly.

[0017] As a further description of the above technical solution:

[0018] A collecting box is fixedly mounted on the top surface of the mounting plate, a drain valve is fixedly mounted on the side of the collecting box, a water level observation window is fixedly opened on the side of the collecting box, a transmission pipe is fixedly mounted on the top surface of the collecting box, the top surface of the transmission pipe passes through the water baffle and extends to the inner wall of the outer shell, and a support is fixedly mounted on the bottom end surface of the mounting plate.

[0019] The utility model has the following beneficial effects:

[0020] 1. Compared with the prior art, the cleaning device for the transformer drives the gear to rotate by installing a driving motor, and then cooperates with the rack ring to drive the slider to move on the inner wall of the mounting ring, thereby driving the high-pressure nozzle assembly to move. At this time, the connecting hose pulls the water tank to rotate through the bearing sleeve to adapt to the rotation of the connecting hose; when the cleaning height needs to be adjusted, the servo motor is turned on to drive the threaded rod to rotate, and cooperates with the threaded sleeve to drive the mounting ring to move up and down, thereby driving the high-pressure nozzle assembly to clean the transformer in all directions, which can improve the cleaning efficiency and automation of the device, and also improve the practicality of the device.

[0021] 2. Compared with the prior art, the transformer cleaning device opens the door to place the transformer on the partition, closes the door, adds sufficient water to the water tank, turns on the pump, transmits the water to the inside of the high-pressure nozzle assembly through the connecting hose, and sprays it out to clean the transformer. The sewage generated by cleaning is transmitted to the inside of the collection box through the transmission pipe. The water level inside the collection box can be checked through the water level observation window. When the water level is too high, it can be discharged to the outside of the equipment through the drain valve. The sewage generated by cleaning can be collected, thereby improving the environmental protection of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of a transformer cleaning device proposed by the utility model;

[0023] Figure 2 This is a bottom view of the overall structure of a transformer cleaning device proposed by the utility model;

[0024] Figure 3 This is a partial structural schematic diagram of a transformer cleaning device proposed by the utility model;

[0025] Figure 4 This is a schematic diagram of the cross-sectional structure of a bearing sleeve of a transformer cleaning device proposed by the utility model;

[0026] Figure 5 This is a schematic diagram of the installation ring structure of a transformer cleaning device proposed by the utility model;

[0027] Figure 6 A schematic diagram of the pump structure of a transformer cleaning device proposed by the utility model;

[0028] Figure 7 The utility model is a schematic diagram of the structure of a slider of a transformer cleaning device.

[0029] Legend:

[0030] 1. Mounting plate; 2. Support; 3. Mounting; 4. Heat dissipation hole; 5. Water baffle; 6. Partition; 7. Sealing ring; 8. Shell; 9. Hinge; 10. Door; 11. Handle; 12. Drive motor; 13. Threaded rod; 14. Bearing seat; 15. Top plate; 16. Threaded sleeve; 17. Mounting ring; 18. Bearing sleeve; 19. Mounting frame; 20. Water tank; 21. Slider; 22. Mounting block; 23. Fixed bracket; 24. Servo motor; 25. Gear; 26. Rack ring; 27. Pump; 28. Transmission hose; 29. ​​Connecting pipe; 30. High-pressure nozzle assembly; 31. Transmission pipe; 32. Collection box; 33. Water level observation window; 34. Drain valve. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1-Figure 7 The utility model provides a cleaning device for a transformer, comprising a mounting plate 1, a mounting ring 17 and a top plate 15. A slide groove is fixedly provided on the inner wall of the mounting ring 17, a slider 21 is slidably installed on the inner wall of the slide groove, a mounting block 22 is fixedly installed on the side of the slider 21, a fixing frame 23 is fixedly installed on the side of the mounting block 22, a servo motor 24 is fixedly installed on the inner wall of the fixing frame 23, a gear 25 is fixedly installed on the end face of the transmission rod on the side of the servo motor 24, a rack ring 26 is fixedly installed on the bottom end face of the mounting ring 17, the tooth surface of the rack ring 26 meshes with the tooth surface of the gear 25, and a high-pressure nozzle assembly 30 is fixedly installed on the side of the fixing frame 23. By installing the driving motor 12, the gear 25 is driven to rotate, and then cooperates with the rack ring 26 to drive the slider 21 to move on the inner wall of the mounting ring 17, and then drives the high-pressure nozzle assembly 30 to move. At this time, the connecting hose pulls the water tank 20 to rotate through the bearing sleeve 18 to adapt to the rotation of the connecting hose; when the cleaning height needs to be adjusted, turn on the servo motor 24 to drive the threaded rod 13 to rotate, and cooperate with the threaded sleeve 16 to drive the mounting ring 17 to move up and down, and then drive the high-pressure nozzle assembly 30 to perform all-round cleaning of the transformer, which can improve the cleaning efficiency and automation level of the device, and improve the practicality of the device.

[0033] A pump 27 is fixedly mounted on the side of the mounting block 22 , a connecting pipe 29 is fixedly mounted on the side of the pump 27 , the other end of the connecting pipe 29 is fixedly connected to the top surface of the high-pressure nozzle assembly 30 , and a transmission hose 28 is fixedly mounted on the side of the pump 27 .

[0034] A bearing sleeve 18 is fixedly installed on the top surface of the top plate 15, a mounting frame 19 is fixedly installed on the inner wall of the bearing sleeve 18, a water tank 20 is fixedly installed on the top surface of the mounting frame 19, a water inlet is fixedly provided on the top surface of the water tank 20, and the bottom surface of the water tank 20 is fixedly connected to the top surface of the transmission hose 28.

[0035] A mounting piece 3 is fixedly mounted on the top surface of the mounting plate 1, a driving motor 12 is fixedly mounted on the bottom surface of the inner wall of the mounting piece 3, a threaded rod 13 is fixedly mounted on the top surface of the transmission rod of the driving motor 12, a bearing seat 14 is fixedly mounted on the top surface of the threaded rod 13, the top surface of the bearing seat 14 is fixedly connected to the bottom surface of the top plate 15, a sealing ring 7 is installed on the side of the threaded rod 13 in extrusion contact, a threaded sleeve 16 is threadedly mounted on the side of the threaded rod 13, and the side of the threaded sleeve 16 is fixedly connected to the inner wall of the mounting ring 17.

[0036] A partition 6 is fixedly mounted on the top surface of the mounting member 3 , and through holes are formed through the partition 6 from top to bottom. The inner wall of the through hole is squeezed and contacted with the side surface of the sealing ring 7 , and a heat dissipation hole 4 is fixedly formed on the side surface of the mounting member 3 .

[0037] A water baffle 5 is fixedly installed on the side of the mounting member 3, a shell 8 is fixedly installed on the top surface of the water baffle 5, a hinge 9 is fixedly installed on the side of the shell 8, a door body 10 is fixedly installed on the side of the hinge 9, a handle 11 is fixedly installed on the side of the door body 10, and the side of the door body 10 is connected to the side of the shell 8 through a locking assembly.

[0038] A collecting box 32 is fixedly installed on the top surface of the mounting plate 1, a drain valve 34 is fixedly installed on the side of the collecting box 32, a water level observation window 33 is fixedly opened on the side of the collecting box 32, a transmission pipe 31 is fixedly installed on the top surface of the collecting box 32, the top surface of the transmission pipe 31 passes through the water retaining plate 5 and extends to the inner wall of the shell 8, and a support member 2 is fixedly installed on the bottom surface of the mounting plate 1. The door body 10 is opened to place the transformer on the partition 6, the door body 10 is closed, and sufficient water is added to the water tank 20. The pump 27 is turned on, and the water is transmitted to the inside of the high-pressure nozzle assembly 30 through the connecting hose, and sprayed out to clean the transformer. The sewage generated by cleaning is transmitted to the inside of the collecting box 32 through the transmission pipe 31. The water level inside the collecting box 32 can be checked through the water level observation window 33. When the water level is too high, it can be discharged to the outside of the equipment through the drain valve 34. The sewage generated by cleaning can be collected, thereby improving the environmental protection of the device.

[0039] Working principle: When in use, open the door 10 and place the transformer on the partition 6, close the door 10, add sufficient water to the water tank 20, turn on the pump 27, transmit the water to the inside of the high-pressure nozzle assembly 30 through the connecting hose, and spray it out to clean the transformer;

[0040] At the same time, the driving motor 12 is turned on to drive the gear 25 to rotate, and then cooperate with the rack ring 26 to drive the slider 21 to move on the inner wall of the mounting ring 17, and then drive the high-pressure nozzle assembly 30 to move. At this time, the connecting hose pulls the water tank 20 to rotate through the bearing sleeve 18 to adapt to the rotation of the connecting hose; when the cleaning height needs to be adjusted, the servo motor 24 is turned on to drive the threaded rod 13 to rotate, and cooperate with the threaded sleeve 16 to drive the mounting ring 17 to move up and down;

[0041] The wastewater generated by cleaning is transmitted to the inside of the collection box 32 through the transmission pipe 31. The water level inside the collection box 32 can be checked through the water level observation window 33. When the water level is too high, it can be discharged to the outside of the equipment through the drain valve 34.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A transformer cleaning device, comprising a mounting plate (1), a mounting ring (17) and a top plate (15), characterized in that: A slide groove is fixedly provided on the inner wall of the mounting ring (17), a slider (21) is slidably mounted on the inner wall of the slide groove, a mounting block (22) is fixedly mounted on the side of the slider (21), a fixing frame (23) is fixedly mounted on the side of the mounting block (22), a servo motor (24) is fixedly mounted on the inner wall of the fixing frame (23), a gear (25) is fixedly mounted on the end face of a transmission rod on the side of the servo motor (24), a rack ring (26) is fixedly mounted on the bottom end face of the mounting ring (17), a tooth surface of the rack ring (26) is meshed with a tooth surface of the gear (25), and a high-pressure nozzle assembly (30) is fixedly mounted on the side of the fixing frame (23).

2. A transformer cleaning device according to claim 1, characterized in that: A pump (27) is fixedly mounted on the side of the mounting block (22), a connecting pipe (29) is fixedly mounted on the side of the pump (27), the other end of the connecting pipe (29) is fixedly connected to the top surface of the high-pressure nozzle assembly (30), and a transmission hose (28) is fixedly mounted on the side of the pump (27).

3. A transformer cleaning device according to claim 1, characterized in that: A bearing sleeve (18) is fixedly mounted on the top surface of the top plate (15), a mounting frame (19) is fixedly mounted on the inner wall of the bearing sleeve (18), a water tank (20) is fixedly mounted on the top surface of the mounting frame (19), a water inlet is fixedly arranged on the top surface of the water tank (20), and a bottom end surface of the water tank (20) is fixedly connected to the top surface of the transmission hose (28).

4. A transformer cleaning device according to claim 1, characterized in that: A mounting member (3) is fixedly mounted on the top surface of the mounting plate (1), a driving motor (12) is fixedly mounted on the bottom surface of the inner wall of the mounting member (3), a threaded rod (13) is fixedly mounted on the top surface of the transmission rod of the driving motor (12), a bearing seat (14) is fixedly mounted on the top surface of the threaded rod (13), the top surface of the bearing seat (14) is fixedly connected to the bottom surface of the top plate (15), a sealing ring (7) is mounted on the side surface of the threaded rod (13) in a compression contact manner, a threaded sleeve (16) is threadedly mounted on the side surface of the threaded rod (13), and the side surface of the threaded sleeve (16) is fixedly connected to the inner wall of the mounting ring (17).

5. A transformer cleaning device according to claim 4, characterized in that: A partition (6) is fixedly mounted on the top surface of the mounting member (3), and through holes are opened through the upper and lower parts of the partition (6). The inner wall of the through hole is pressed and contacted with the side of the sealing ring (7), and a heat dissipation hole (4) is fixedly opened on the side of the mounting member (3).

6. A transformer cleaning device according to claim 4, characterized in that: A water baffle (5) is fixedly mounted on the side of the mounting member (3); a housing (8) is fixedly mounted on the top surface of the water baffle (5); a hinge (9) is fixedly mounted on the side of the housing (8); a door body (10) is fixedly mounted on the side of the hinge (9); a handle (11) is fixedly mounted on the side of the door body (10); and the side of the door body (10) is connected to the side of the housing (8) via a locking assembly.

7. A transformer cleaning device according to claim 1, characterized in that: A collection box (32) is fixedly mounted on the top surface of the mounting plate (1), a drain valve (34) is fixedly mounted on the side of the collecting box (32), a water level observation window (33) is fixedly opened on the side of the collecting box (32), a transmission pipe (31) is fixedly mounted on the top surface of the collecting box (32), the top surface of the transmission pipe (31) passes through the water retaining plate (5) and extends to the inner wall of the outer shell (8), and a support member (2) is fixedly mounted on the bottom surface of the mounting plate (1).