Piston rod press polish straightening device
By designing the limiting mechanism and collection mechanism in the piston rod calendering and straightening device, the problem that the existing device does not have an automatic unloading mechanism is solved, and automatic unloading and rapid cleaning of debris of the piston rod is realized, improving the production quality and practicality of the device.
Patent Information
- Application Number
- CN202421696906.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The existing piston rod calendering and straightening device does not have an automatic unloading mechanism, which causes the straightened piston rod to be directly output from the straightener, which is prone to re-torque damage, reducing the production quality and practicality of the equipment.
A piston rod calendering straightening device is designed, including a limiting mechanism and a collection mechanism. The limiting mechanism prevents the piston rod from falling directly by extruding the spring and limiting plate, and realizes automatic unloading; the collection mechanism quickly cleans up debris through the return spring and the engaging head to ensure the sanitation of the working environment.
Automatic unloading of the piston rod is realized, avoiding re-torque damage, improving the quality of production operations and the practicality of the device, and ensuring the cleanliness of the working environment.
Smart Images

Figure CN222890339U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of straightening devices, in particular to a piston rod calendering straightening device. Background Art
[0002] The piston rod calendering and straightening device is a device specially used to correct the bending deformation of piston rods and other similar shaft parts. It is designed to eliminate the bending that may occur in the workpiece during production, transportation or use through precise mechanical force and hydraulic action, and ensure that its geometric size and shape meet the design standards. The working principle of the piston rod calendering and straightening device is based on the application of hydraulic or mechanical force. By precisely controlling the pressure on the workpiece, it gradually returns to the ideal straight line or cylindrical shape. These devices are usually equipped with sensors and control systems that can monitor the pressure and displacement during the straightening process in real time, thereby ensuring the accuracy and reliability of the straightening. The piston rod calendering and straightening device generally includes a straightening mechanism, a conveying mechanism, a collecting mechanism and other auxiliary mechanisms.
[0003] The straightened piston rod needs to be properly collected and processed. Most of the piston rod calendering and straightening devices in the prior art are not equipped with an automatic unloading mechanism. The straightened piston rod is directly transported out of the straightener and falls to the ground, which is prone to bending and damage again, resulting in a decrease in the overall equipment production quality and reducing the practicability of the device. Utility Model Content
[0004] In order to make up for the above deficiencies, the utility model provides a piston rod calendering and straightening device, aiming to improve the problem.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a piston rod calendering and straightening device, comprising a base, a workbench is fixedly connected to the top of the base, a straightener is arranged inside the workbench, a connecting rod is fixedly connected to one side of the workbench, the connecting rod is rotatably connected to a rotating shaft on the side away from the workbench, a partition is fixedly connected to the outside of the rotating shaft, a fixed frame is fixedly connected to the top of the base away from the workbench, a motor is fixedly connected to the top of the fixed frame, a turntable is fixedly connected to the output end of the motor, a limiting mechanism is arranged inside the turntable, the limiting mechanism is arranged to prevent the piston rod from falling directly after falling onto the turntable 9, and a collecting mechanism is arranged inside the workbench, the collecting mechanism is arranged to collect iron slag debris dropped by the piston rod during the straightening process.
[0006] As a further description of the above technical solution:
[0007] The limiting mechanism comprises a compression spring, one end of the compression spring close to the motor is fixedly connected to the inside of the turntable, the other end of the compression spring is fixedly connected to a limiting plate, and a side of the limiting plate away from the compression spring is fixedly connected to an extrusion block.
[0008] As a further description of the above technical solution:
[0009] The collecting mechanism includes a collecting box, which is slidably connected to the inside of the workbench, and two return springs are fixedly connected to the inside of the collecting box, and the opposite sides of the two return springs are fixedly connected to limiting blocks, and the opposite sides of the two limit blocks are fixedly connected to locking heads, and two locking holes are provided inside the workbench, and the two locking heads are locked with the two locking holes.
[0010] As a further description of the above technical solution:
[0011] One end of the rotating shaft away from the connecting rod is fixedly connected to a side of the rotating disk away from the motor.
[0012] As a further description of the above technical solution:
[0013] The extrusion spring is slidably connected inside the rotating disk, and the extrusion block penetrates a side of the rotating disk away from the motor.
[0014] As a further description of the above technical solution:
[0015] The two return springs are both slidably connected to the interior of the collection box, and the two engaging heads pass through both sides of the collection box.
[0016] As a further description of the above technical solution:
[0017] A handle is fixedly connected to one side of the collecting box away from the connecting rod, and an anti-slip sleeve is provided on the outside of the handle.
[0018] As a further description of the above technical solution:
[0019] Four supporting columns are fixedly connected to the top of the base, and a top plate is fixedly connected to the top of the four supporting columns.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, the straightened piston rod is conveyed to the partition, and the motor is started. At this time, the turntable cannot rotate due to the action of the limiting mechanism. When the next piston rod pushes the previous piston rod to push the extrusion block to shrink it into the turntable to release the limiting effect, the turntable can be rotated to remove the first piston rod, thereby achieving the effect of automatic unloading, improving the quality of production operations, and improving the practicability of the device.
[0022] 2. In the utility model, the collection box is pulled out by pulling the handle outwards, and after the debris inside the collection box is cleaned, it is pushed back into the workbench. The return spring provides elastic force to push the locking head out of the collection box again through the limit block to engage with the locking hole to fix the position of the collection box, thereby achieving the effect of quickly cleaning the debris, ensuring the hygiene of the working environment, and improving the practicality of the overall device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A three-dimensional diagram of a piston rod calendering and straightening device proposed by the utility model;
[0024] Figure 2 A schematic diagram of a working table of a piston rod calendering and straightening device proposed by the utility model;
[0025] Figure 3 A schematic diagram of a partition of a piston rod calendering and straightening device proposed by the utility model;
[0026] Figure 4 This is a cross-sectional view of a turntable of a piston rod calendering and straightening device proposed by the utility model;
[0027] Figure 5 This is a schematic diagram of the interior of a workbench of a piston rod calendering and straightening device proposed by the utility model;
[0028] Figure 6 This is a cross-sectional view of a collecting box of a piston rod calendering and straightening device proposed by the utility model.
[0029] Legend:
[0030] 1. Base; 2. Workbench; 3. Straightener; 4. Connecting rod; 5. Rotating shaft; 6. Partition; 7. Fixed bracket; 8. Motor; 9. Turntable; 10. Extrusion spring; 11. Limit plate; 12. Extrusion block; 13. Collection box; 14. Reset spring; 15. Limit block; 16. Clamping head; 17. Clamping hole; 18. Support column; 19. Top plate; 20. Handle. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1 - Figure 3The utility model provides an embodiment: a piston rod calendering and straightening device, comprising a base 1, the base 1 plays the role of fixing the upper structure, the top of the base 1 is fixedly connected to a workbench 2, the workbench 2 plays the role of fixing the internal structure, the workbench 2 is provided with a straightener 3 inside, the straightener 3 plays the role of straightening the piston rod, one side of the workbench 2 is fixedly connected to a connecting rod 4, the connecting rod 4 plays the role of fixed connection, the side of the connecting rod 4 away from the workbench 2 is rotatably connected to a rotating shaft 5, the rotating shaft 5 plays the role of rotation, the outside of the rotating shaft 5 is fixedly connected to a partition 6, the partition 6 plays the role of unloading, the top of the base 1 away from the side of the workbench 2 is fixedly connected with a fixing frame 7, the fixing frame 7 plays the role of fixed connection, the top of the fixing frame 7 is fixedly connected with a motor 8, the motor 8 plays the role of providing power, the output end of the motor 8 is fixedly connected with a turntable 9, the turntable 9 plays the role of rotating the partition 6, the inside of the turntable 9 is provided with a limiting mechanism, the limiting mechanism is provided to prevent the piston rod from falling directly after falling onto the turntable 9, the inside of the workbench 2 is provided with a collecting mechanism, the collecting mechanism is provided to collect the iron slag debris dropped by the piston rod during the straightening process.
[0033] Reference Figure 4 - Figure 6The limiting mechanism includes an extrusion spring 10, which provides elastic force. One end of the extrusion spring 10 close to the motor 8 is fixedly connected to the inside of the turntable 9, and the other end of the extrusion spring 10 is fixedly connected to a limiting plate 11. The limiting plate 11 prevents the extrusion spring 10 from falling off. The side of the limiting plate 11 away from the extrusion spring 10 is fixedly connected with an extrusion block 12, which serves as an extrusion limit. The collecting mechanism includes a collecting box 13, which serves to collect debris. The collecting box 13 is slidably connected to the inside of the workbench 2. Two return springs 14 are fixedly connected to the inside of the collecting box 13. The return springs 14 serve to provide elastic force. The opposite sides of the two return springs 14 are fixedly connected to limit blocks 15. The limit blocks 15 serve to prevent the return springs 14 from falling off. The opposite sides of the two limit blocks 15 are fixedly connected to locking heads 16. The locking heads 16 serve to lock and fix. Two locking holes 17 are provided inside the workbench 2. The locking holes 17 serve to lock and fix. The two locking heads 16 are locked with the two locking holes 17. One end of the rotating shaft 5 away from the connecting rod 4 is fixedly connected to the side of the turntable 9 away from the motor 8, the extrusion spring 10 is slidably connected inside the turntable 9, the extrusion block 12 passes through the side of the turntable 9 away from the motor 8, the two reset springs 14 are slidably connected to the inside of the collecting box 13, the two locking heads 16 pass through the two sides of the collecting box 13, the side of the collecting box 13 away from the connecting rod 4 is fixedly connected with a handle 20, the handle 20 serves to facilitate pulling out the collecting box 13, the outer sleeve of the handle 20 is provided with an anti-slip sleeve, the top of the base 1 is fixedly connected with four support columns 18, the support columns 18 serve as a supporting connection, and the tops of the four support columns 18 are fixedly connected with a top plate 19.
[0034] Working principle: the piston rod to be straightened is sent into the straightener 3, and the straightened piston rod is conveyed to the partition 6, and the motor 8 is started. At this time, the turntable 9 cannot rotate due to the action of the limiting mechanism, and the next piston rod pushes the previous angle steel to push the extrusion block 12 so that the extrusion block 12 shrinks into the turntable 9 to release the limiting effect. The turntable 9 can then rotate through the partition 6 to remove the first piston rod. The extrusion block 12 is pushed out of the turntable 9 by the rebound force of the extrusion spring 10 and limits the turntable 9 again.
[0035] Debris will fall off during the straightening process of the piston rod. After the straightening operation is completed, the handle 20 is pulled outward to pull out the collection box 13, and the locking head 16 is squeezed back into the collection box 13. After the debris inside the collection box 13 is cleaned, it is pushed back into the workbench 2, and the return spring 14 provides elastic force to push the locking head 16 out of the collection box 13 again through the limit block 15 to lock with the locking hole 17 to fix the position of the collection box 13.
[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A piston rod calendering and straightening device, comprising a base (1), characterized in that: A workbench (2) is fixedly connected to the top of the base (1), a straightener (3) is arranged inside the workbench (2), a connecting rod (4) is fixedly connected to one side of the workbench (2), a side of the connecting rod (4) away from the workbench (2) is rotatably connected to a rotating shaft (5), a partition (6) is fixedly connected to the outside of the rotating shaft (5), a fixing frame (7) is fixedly connected to the top of the side of the base (1) away from the workbench (2), a motor (8) is fixedly connected to the top of the fixing frame (7), a turntable (9) is fixedly connected to the output end of the motor (8), a limiting mechanism is arranged inside the turntable (9), the limiting mechanism is arranged to prevent the piston rod from falling directly after falling onto the turntable (9), and a collecting mechanism is arranged inside the workbench (2), the collecting mechanism is arranged to collect iron slag debris dropped by the piston rod during the straightening process.
2. The piston rod calendering and straightening device according to claim 1, characterized in that: The limiting mechanism comprises a compression spring (10), one end of the compression spring (10) close to the motor (8) is fixedly connected to the inside of the turntable (9), the other end of the compression spring (10) is fixedly connected to a limiting plate (11), and the side of the limiting plate (11) away from the compression spring (10) is fixedly connected to an extrusion block (12).
3. The piston rod calendering and straightening device according to claim 1, characterized in that: The collecting mechanism comprises a collecting box (13), the collecting box (13) is slidably connected to the inside of the working table (2), two return springs (14) are fixedly connected to the inside of the collecting box (13), the opposite sides of the two return springs (14) are fixedly connected to limit blocks (15), the opposite sides of the two limit blocks (15) are fixedly connected to engaging heads (16), the inside of the working table (2) is provided with two engaging holes (17), and the two engaging heads (16) are engaged with the two engaging holes (17).
4. The piston rod calendering and straightening device according to claim 1, characterized in that: One end of the rotating shaft (5) away from the connecting rod (4) is fixedly connected to a side of the rotating disk (9) away from the motor (8).
5. The piston rod calendering and straightening device according to claim 2, characterized in that: The extrusion spring (10) is slidably connected inside the rotating disk (9), and the extrusion block (12) passes through a side of the rotating disk (9) away from the motor (8).
6. The piston rod calendering and straightening device according to claim 3, characterized in that: The two return springs (14) are both slidably connected to the inside of the collection box (13), and the two engaging heads (16) pass through both sides of the collection box (13).
7. The piston rod calendering and straightening device according to claim 3, characterized in that: A handle (20) is fixedly connected to one side of the collection box (13) away from the connecting rod (4), and an anti-slip cover is provided on the outside of the handle (20).
8. The piston rod calendering and straightening device according to claim 1, characterized in that: Four support columns (18) are fixedly connected to the top of the base (1), and a top plate (19) is fixedly connected to the top of the four support columns (18).