Valve flange grinding device mechanism for valve machining
By designing an automatic positioning system, using a three-phase motor to drive the control lever to control the movement of the clamp, the rapid automatic positioning of the flange of the valves of different sizes is solved, and the problem of multiple adjustments to the clamp position in the prior art increases labor intensity and affects efficiency, improves processing efficiency and solves the problem of unstable clamping.
Patent Information
- Application Number
- CN202420621001.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-03-28
AI Technical Summary
When processing valve flanges of different sizes, existing grinding machines need to adjust the fixture position multiple times, which increases labor strength and influencing efficiency. Moreover, due to the disc-shaped valve flanges, the clamping is unstable.
A valve flange grinding device mechanism for valve processing is designed, including a grinding machine tool, a grinding wheel and an automatic positioning system. By setting up two clamps and a control lever, the three-phase motor drives the control lever to rotate and control the clamp movement, the rapid automatic positioning of the flange of the valves of different sizes is achieved.
It realizes rapid automatic positioning of valve flanges of different sizes, reduces the labor intensity of staff, improves processing efficiency, and solves the problem of unstable clamping.
Smart Images

Figure CN222890973U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding devices, in particular to a valve flange grinding device mechanism for valve processing. Background Art
[0002] Grinding device, also called grinding machine, is a machine tool that uses abrasive tools to grind the surface of workpiece. Most grinders use high-speed rotating grinding wheels for grinding, and a few use other grinding tools and free abrasives such as oilstones and abrasive belts for processing, such as honing machines, superfinishing machines, belt grinders, grinders and polishing machines. In the process of valve flange processing and production, it is necessary to use a grinding machine to grind the surface of the valve flange to ensure the smoothness of the valve flange surface, which is more conducive to the installation and connection of the flange surface.
[0003] In the current prior art, when a grinding machine is used to grind the surface of a valve flange, the distance between the clamps needs to be manually adjusted according to the size of the valve flange. When processing valve flanges of different sizes, the position of the clamp needs to be adjusted multiple times, which increases the labor intensity of the staff and affects the efficiency of grinding the valve flange. In addition, since the valve flange is disc-shaped, when the same clamp is used to clamp valve flanges of different sizes, the clamping may be unstable. Therefore, a valve flange grinding device mechanism for valve processing is proposed to solve the above problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a valve flange grinding device mechanism for valve processing, which has the advantages of being easy to automatically fix at multiple points, etc., and solves the problem that when processing valve flanges of different sizes, the position of the clamp needs to be adjusted multiple times, thereby increasing the labor intensity of the staff and affecting the efficiency of grinding the valve flange. In addition, since the valve flange is disc-shaped, the problem of unstable clamping will occur when the same clamp is used to clamp valve flanges of different sizes.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a valve flange grinding device mechanism for valve processing, comprising a grinding machine and a grinding wheel, a processing table and a working chamber are arranged on the top of the grinding machine, and a valve flange is arranged on the top of the processing table;
[0006] An installation groove is provided inside the processing table, and two connecting blocks are slidably installed inside the installation groove. A mounting frame is fixedly installed on the top of the two connecting blocks. A limiting component for limiting the moving trajectory of the two mounting frames is provided on the rear side wall of the inner cavity of the installation groove. A clamp with one end passing through and extending to the outside of the processing table is provided inside the two mounting frames, and a feed component for controlling the clamp is provided on the two mounting frames.
[0007] Furthermore, a control rod with one end penetrating through and extending to the outside of the processing table is rotatably installed between the left and right side walls of the inner cavity of the installation groove, and the two connecting blocks are both threadedly installed on the outer surface of the control rod. One end of the control rod is fixedly connected to a three-phase motor, and one side of the processing table is fixedly connected to a mounting bracket connected to the outer surface of the three-phase motor.
[0008] Furthermore, the processing table and the working chamber are both fixedly installed on the top of the grinding machine, the valve flange is located on the top of the processing table, and the grinding wheel is located directly above the valve flange.
[0009] Furthermore, the limiting assembly includes a limiting strip and two limiting grooves, the limiting grooves are opened on the back of the installation frame, the limiting strip is fixedly installed on the rear side wall of the inner cavity of the installation groove, and the outer surface of the limiting strip is slidably connected to the inner wall of the limiting groove.
[0010] Furthermore, the two clamps each include two positioning bars, wherein the positioning bar is fixedly mounted on the top of the connecting block, and the other positioning bar is slidably mounted inside the mounting frame, and one end of the two positioning bars penetrates into the interior of the valve flange.
[0011] Furthermore, the two feeding assemblies each include an electric push rod and a circular groove, the circular groove is opened on the mounting frame, the electric push rod is fixedly mounted on the circular groove, and the telescopic end of the electric push rod is fixedly connected to one side of the positioning bar.
[0012] Furthermore, the control rod includes a screw and a base, the left end of the screw is rotatably connected to the base, the base is fixedly installed on the left side wall of the inner cavity of the installation groove, and the two sections of threads on the outer surface of the screw are symmetrically distributed on the left and right.
[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0014] The valve flange grinding device mechanism for valve processing is provided with two clamps and a control rod, which realizes starting a three-phase motor and driving the control rod to rotate, thereby controlling the movement of the two clamps, so that the positions of the two clamps are adapted to the positions of the holes of the valve flange, thereby facilitating the insertion of the clamp into the holes inside the valve flange, and using the feed component to control the positioning strip in the clamp to move to one side, so as to achieve the goal of fixing the hole position of the valve flange by using the two positioning strips in the clamp, thereby achieving the goal of fixing the two positions of the valve flange by using the two clamps, realizing fast and automatic positioning of valve flanges of different sizes, thereby reducing the labor intensity of the staff and further improving the efficiency of processing the valve flange. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the utility model Figure 1 A in the enlarged view;
[0017] Figure 3 It is a three-dimensional schematic diagram of the structural connecting block and the clamp of the utility model.
[0018] In the figure: 1. grinding machine; 2. processing table; 3. valve flange; 4. grinding wheel; 5. working chamber; 61. mounting groove; 62. connecting block; 63. mounting frame; 64. limit assembly; 65. clamp; 66. feed assembly; 67. control lever; 68. mounting frame; 69. three-phase motor. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3 A valve flange grinding device mechanism for valve processing in this embodiment includes a grinding machine 1 and a grinding wheel 4. A processing table 2 and a working bin 5 are arranged on the top of the grinding machine 1. A valve flange 3 is arranged on the top of the processing table 2. The processing table 2 and the working bin 5 are both fixedly installed on the top of the grinding machine 1. The valve flange 3 is located on the top of the processing table 2, and the grinding wheel 4 is located directly above the valve flange 3.
[0021] By adopting the above technical solution, the three-phase motor 69 is started and the control rod 67 is driven to rotate, thereby controlling the movement of the two clamps 65, so that the positions of the two clamps 65 are adapted to the positions of the holes of the valve flange 3, thereby facilitating the insertion of the clamps 65 into the holes inside the valve flange 3, and the feed assembly 66 is used to control the positioning strip in the clamp 65 to move to one side, so that the hole positions of the valve flange 3 are fixed by the two positioning strips in the clamp 65, thereby fixing the two positions of the valve flange 3 by the two clamps 65, realizing fast and automatic positioning of valve flanges 3 of different sizes, thereby reducing the labor intensity of the staff.
[0022] In this embodiment, a mounting groove 61 is provided inside the processing table 2, and two connecting blocks 62 are slidably installed inside the mounting groove 61. A mounting frame 63 is fixedly installed on the top of the two connecting blocks 62. A limiting component 64 for limiting the moving trajectory of the two mounting frames 63 is provided on the rear side wall of the inner cavity of the mounting groove 61. The limiting component 64 includes a limiting strip and two limiting grooves. The limiting groove is provided on the back of the mounting frame 63. The limiting strip is fixedly installed on the rear side wall of the inner cavity of the mounting groove 61. The outer surface of the limiting strip is slidably connected to the inner wall of the limiting groove to limit the mounting frame. 63 can only move left and right on the outer surface of the limit bar. A clamp 65 with one end passing through and extending to the outside of the processing table 2 is arranged inside the two installation frames 63. The two clamps 65 include two positioning strips. The positioning strip is fixedly installed on the top of the connecting block 62, and the other positioning strip is slidably installed inside the installation frame 63. One end of the two positioning strips passes through the inside of the valve flange 3, so that the two positioning strips in the clamp 65 can be used to position a part of the valve flange 3. A feed assembly 66 for controlling the clamp 65 is arranged on the two installation frames 63.
[0023] Among them, the two feeding components 66 both include an electric push rod and a circular groove. The circular groove is opened on the installation frame 63, and the electric push rod is fixedly installed on the circular groove. The telescopic end of the electric push rod is fixedly connected to one side of the positioning bar, which is convenient for controlling a positioning bar in the clamp 65 to move left and right.
[0024] By adopting the above technical solution, it is possible to control the two connecting blocks 62 to move to opposite sides, so that the movable connecting block 62 drives the clamp 65 to move through the mounting frame 63 until the distance between the two clamps 65 matches the distance between the internal holes of the valve flange 3, and then the valve flange 3 is sleeved on the two clamps 65, and the electric push rod in the feed assembly 66 is started to control the movement of a positioning bar in the clamp 65, so that the position of a hole in the valve flange 3 is fixed by using the two positioning bars, so that the two clamps 65 can be used to position valve flanges 3 of different sizes.
[0025] In this embodiment, a control rod 67 with one end penetrating through and extending to the outside of the processing table 2 is rotatably installed between the left and right side walls of the inner cavity of the installation groove 61, and two connecting blocks 62 are both threadedly installed on the outer surface of the control rod 67. The control rod 67 includes a screw and a base. The left end of the screw is rotatably connected to the base, and the base is fixedly installed on the left side wall of the inner cavity of the installation groove 61. The two sections of threads on the outer surface of the screw are symmetrically distributed on the left and right sides, so that rotating the control rod 67 can control the two connecting blocks 62 to move to the opposite side or the opposite side. One end of the control rod 67 is fixedly connected to a three-phase motor 69, and one side of the processing table 2 is fixedly connected to a mounting frame 68 connected to the outer surface of the three-phase motor 69.
[0026] By adopting the above technical solution, the three-phase motor 69 on the starting mounting frame 68 is realized, so that the three-phase motor 69 drives the screw rod in the control rod 67 to rotate, thereby causing the two connecting blocks 62 threadedly connected on the outer surface of the control rod 67 to move to the opposite side.
[0027] The working principle of the above embodiment is:
[0028] When the valve flange grinding device mechanism for valve processing is used, the three-phase motor 69 on the mounting frame 68 is started, so that the three-phase motor 69 drives the screw rod in the control rod 67 to rotate, thereby making the two connecting blocks 62 threadedly connected on the outer surface of the control rod 67 move to the opposite side, so that the moving connecting block 62 drives the clamp 65 to move through the mounting frame 63 until the distance between the two clamps 65 is matched with the distance between the internal holes of the valve flange 3, and then the valve flange 3 is sleeved on the two clamps 65, and the electric push rod in the feed assembly 66 is started to control the movement of a positioning bar in the clamp 65, so that the position of a hole in the valve flange 3 is fixed by using the two positioning bars, so that the two clamps 65 can be used to position valve flanges 3 of different sizes.
[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A valve flange grinding device for valve processing, comprising a grinding machine (1) and a grinding wheel (4), characterized in that: A processing table (2) and a working chamber (5) are arranged on the top of the grinding machine (1); a valve flange (3) is arranged on the top of the processing table (2); The processing table (2) is provided with an installation groove (61) inside, two connecting blocks (62) are slidably installed inside the installation groove (61), and the tops of the two connecting blocks (62) are fixedly installed with installation frames (63), and the rear side wall of the inner cavity of the installation groove (61) is provided with a limit assembly (64) for limiting the movement trajectory of the two installation frames (63), and the insides of the two installation frames (63) are provided with a clamp (65) with one end penetrating and extending to the outside of the processing table (2), and the two installation frames (63) are provided with a feeding assembly (66) for controlling the clamp (65).
2. The valve flange grinding device for valve processing according to claim 1 is characterized in that: A control rod (67) having one end penetrating through and extending to the outside of the processing table (2) is rotatably mounted between the left and right side walls of the inner cavity of the mounting groove (61); the two connecting blocks (62) are both threadedly mounted on the outer surface of the control rod (67); one end of the control rod (67) is fixedly connected to a three-phase motor (69); and one side of the processing table (2) is fixedly connected to a mounting bracket (68) connected to the outer surface of the three-phase motor (69).
3. The valve flange grinding device for valve processing according to claim 1 is characterized in that: The processing table (2) and the working chamber (5) are both fixedly mounted on the top of the grinding machine (1); the valve flange (3) is located on the top of the processing table (2); and the grinding wheel (4) is located directly above the valve flange (3).
4. The valve flange grinding device for valve processing according to claim 1 is characterized in that: The limiting assembly (64) comprises a limiting strip and two limiting grooves, wherein the limiting grooves are formed on the back of the mounting frame (63), the limiting strip is fixedly mounted on the rear side wall of the inner cavity of the mounting groove (61), and the outer surface of the limiting strip is slidably connected to the inner wall of the limiting groove.
5. The valve flange grinding device mechanism for valve processing according to claim 1, characterized in that: The two clamps (65) each include two positioning bars, one of which is fixedly mounted on the top of the connecting block (62), and the other positioning bar is slidably mounted inside the mounting frame (63), and one end of the two positioning bars penetrates into the interior of the valve flange (3).
6. The valve flange grinding device mechanism for valve processing according to claim 5, characterized in that: The two feeding assemblies (66) each include an electric push rod and a circular groove, wherein the circular groove is opened on the mounting frame (63), the electric push rod is fixedly mounted on the circular groove, and the telescopic end of the electric push rod is fixedly connected to one side of the positioning bar.
7. The valve flange grinding device for valve processing according to claim 2, characterized in that: The control rod (67) comprises a screw rod and a base, wherein the left end of the screw rod is rotatably connected to the base, and the base is fixedly mounted on the left wall of the inner cavity of the mounting groove (61), and the two sections of threads on the outer surface of the screw rod are symmetrically distributed on the left and right sides.