Finish machining and polishing device for steel forgings

By designing a steel forging finishing polishing device including vibration components and loading components, the problem that traditional polishing devices are difficult to quickly polish irregular castings and inner walls on the surface are solved, and efficient and comprehensive polishing effect is achieved, and the polishing quality is improved.

CN222891047UActive Publication Date: 2025-05-23JINAN ZEYIN MACHINERY MANUFACTURING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421869675.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-23
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

Traditional polishing devices are difficult to quickly polish castings with irregular surfaces, and are not convenient to fully polish the inner wall of the engine shell, which is prone to polishing blind spots, affecting the quality of polishing.

Method used

A steel forging finishing and polishing device is designed, including a top removable loading assembly and a vibration assembly. The vibration assembly generates vibration through the vibration motor and is transmitted to the inside of the polishing box to achieve vibration and polishing of the castings. The arc positioning plate and the arc positioning groove cooperate to drive the polishing box to swing back and forth to improve the polishing effect.

Benefits of technology

It realizes rapid polishing treatment for castings with irregular surfaces, which can fully polish the inner wall of the castings, reduce the blind spots of the polishing, and improve the quality of the polishing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222891047U_ABST
    Figure CN222891047U_ABST
Patent Text Reader

Abstract

The utility model discloses a polishing and grinding device for finish machining of steel forgings, relates to the technical field of polishing and grinding of forgings, and aims to solve the technical problems that at present, for castings with irregular surfaces such as engine shells, a traditional polishing and grinding device is difficult to achieve rapid polishing and grinding, the inner walls of the engine shells are inconvenient to fully polish and grind, and polishing and grinding dead angles easily exist. Comprising a vibration assembly with the top detachably provided with a loading assembly, the vibration assembly comprises a vibration table with the two sides detachably provided with vibration motors, an arc-shaped positioning groove is formed in the center of the upper end face of the vibration table and is of an arc-shaped groove body structure, and balls A are fixedly arranged at the bottom of the inner wall of the arc-shaped positioning groove at equal intervals; the loading assembly comprises a polishing and grinding box internally provided with a casting body. The utility model has the advantages that the casting with irregular surface can be quickly polished and ground, the polishing and grinding dead angle is reduced, and the polishing and grinding quality is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of forging polishing, and more specifically to a steel forging finishing polishing device. Background Art

[0002] Steel castings refer to parts made of cast steel, which have similar properties to cast iron, but are stronger than cast iron. Steel castings are prone to defects such as pores and inaccurate angle positioning during the casting process, and the casing may break during long-term use. One of the advantages of steel castings is the flexibility of design. Designers have the greatest freedom to design the shape and size of castings, especially parts with complex shapes and hollow sections. Steel castings can be manufactured using the unique process of core assembly.

[0003] At present, after the production of steel castings is completed, there are usually burrs on their surfaces, so a polishing device is needed to smooth their surfaces, and the polishing device can also improve the glossiness of the casting surface. Traditional polishing devices can generally only polish castings with relatively flat surfaces. However, for castings with irregular surfaces such as engine casings, traditional polishing devices are difficult to achieve rapid polishing, and it is not convenient to fully polish the inner wall of the engine casing. There are prone to polishing dead corners, which affects the polishing quality of steel castings. In view of this, we propose a steel forging finishing polishing device. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of the prior art, meet the actual needs, and provide a steel forging finishing polishing device to solve the current technical problems that for castings with irregular surfaces such as engine casings, traditional polishing devices are difficult to achieve rapid polishing, are not convenient for fully polishing the inner wall of the engine casing, and are prone to polishing dead corners.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a steel forging finishing and polishing device, comprising a vibration component with a loading component detachably provided on the top;

[0006] The vibration assembly includes a vibration table with vibration motors detachably mounted on both sides, an arc-shaped positioning groove is centrally formed on the upper end surface of the vibration table, the arc-shaped positioning groove is an arc-shaped groove body structure, and balls A are fixedly arranged at equal distances on the bottom of the inner wall of the arc-shaped positioning groove;

[0007] The loading assembly includes a polishing box with a casting body arranged inside. The lower end surface of the polishing box is centrally structured with an arc-shaped positioning plate movably installed in an arc-shaped positioning groove. Balls B are fixedly arranged at equal intervals on the lower surface of the arc-shaped positioning plate. The balls B are movably abutted against the balls A.

[0008] The utility model designs a vibration motor, starts the vibration motor to make the vibration table vibrate, so that the vibration is transmitted to the inside of the polishing box, and the vibration polishing of the casting body is achieved through the vibration of the polishing box, which is beneficial to realize rapid polishing of castings with irregular surfaces, and can fully polish the inner wall of the casting body, thereby reducing polishing dead angles and improving polishing quality.

[0009] Preferably, the outer cover of the polishing box is provided with an outer protective frame, which is detachably connected to the outer surface of the polishing box, and inner protective plates are provided on the four sides of the inner wall of the polishing box, and the inner protective plates are fixedly connected to the inner wall of the polishing box.

[0010] Preferably, rectangular convex blocks are symmetrically arranged on both sides of the vibration table, and U-shaped frames are commonly arranged on both sides of the rectangular convex blocks, and the U-shaped frames are detachably connected to the rectangular convex blocks.

[0011] Preferably, the internal structure of the U-shaped frame is provided with a bearing platform, the upper end surface of the bearing platform is detachably mounted with a cylinder, and the interior of the cylinder is movably and telescopically mounted with a rod body.

[0012] Preferably, a rocker arm is detachably mounted on the top of the rod body, a rotating shaft is rotatably mounted inside the U-shaped frame, one end of the rocker arm is rotatably connected to the rotating shaft, and a limit claw is formed at the top of the rocker arm.

[0013] Preferably, support legs are detachably mounted at the four corners of the lower end surface of the vibration table, and a non-slip bottom plate is mounted at the bottom end structure of the support legs.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model designs a vibration motor, starts the vibration motor to make the vibration table vibrate, so that the vibration is transmitted to the inside of the polishing box, and the vibration polishing of the casting body is achieved through the vibration of the polishing box, which is conducive to realizing rapid polishing of castings with irregular surfaces, and can fully polish the inner wall of the casting body, thereby reducing the polishing dead angle and improving the polishing quality, solving the problem that for castings with irregular surfaces such as engine casings, traditional polishing devices are difficult to achieve rapid polishing, and are not convenient for fully polishing the inner wall of the engine casing, and are prone to the problem of polishing dead angles.

[0016] 2. The utility model also designs an arc-shaped positioning plate and an arc-shaped positioning groove. During the vibration of the polishing box, the cooperation between the casting body and the arc-shaped positioning groove is conducive to the reciprocating swing of the polishing box under the action of vibration, thereby driving the casting body to shake, which is conducive to further improving the polishing effect of the casting body. By arranging the ball B and the ball A, the movable abutment between the ball B and the ball A forms multiple points of contact, thereby reducing the contact area and improving the vibration transmission effect, thereby further improving the polishing effect of the casting body. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the loading assembly of the utility model;

[0019] Figure 3 This is a schematic diagram of the bottom structure of the loading assembly of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the vibration component of the utility model.

[0021] Description of the numbers in the figure:

[0022] 1. Vibration assembly; 101. Vibration table; 102. Support legs; 103. Anti-skid bottom plate; 104. Arc positioning groove; 105. Ball A; 106. U-shaped frame; 107. Rotating shaft; 108. Loading platform; 109. Cylinder; 110. Rocker arm; 111. Limiting claw; 112. Vibration motor; 2. Loading assembly; 201. Polishing box; 202. Outer protection frame; 203. Inner protection plate; 204. Casting body; 205. Arc positioning plate; 206. Ball B. DETAILED DESCRIPTION

[0023] like Figure 1-Figure 4 As shown, the utility model relates to a steel forging finishing and polishing device, including a vibration component 1 with a loading component 2 detachably provided on the top, the vibration component 1 includes a vibration table 101 with vibration motors 112 detachably installed on both sides, an arc-shaped positioning groove 104 is centrally formed on the upper end surface of the vibration table 101, the arc-shaped positioning groove 104 is an arc-shaped groove body structure, and balls A105 are fixedly arranged at equal distances on the bottom of the inner wall of the arc-shaped positioning groove 104, the loading component 2 includes a polishing box 201 with a casting body 204 arranged inside, an arc-shaped positioning plate 205 movably installed in the arc-shaped positioning groove 104 is centrally arranged on the lower end surface of the polishing box 201, balls B206 are fixedly arranged at equal distances on the lower surface of the arc-shaped positioning plate 205, and balls B206 are movably abutted against balls A105.

[0024] In the embodiment of the present utility model, Figure 2 As shown, the outer cover of the polishing box 201 is provided with an outer protective frame 202, and the outer protective frame 202 is detachably connected to the outer surface of the polishing box 201. Inner protective plates 203 are provided on the four sides of the inner wall of the polishing box 201, and the inner protective plates 203 are fixedly connected to the inner wall of the polishing box 201.

[0025] In the embodiment of the present utility model, Figure 4 As shown, both sides of the vibration table 101 are symmetrically provided with rectangular protrusions, and both sides of the rectangular protrusions are commonly provided with U-shaped frames 106, the U-shaped frame 106 is detachably connected to the rectangular protrusions, and the internal structure of the U-shaped frame 106 is provided with a bearing platform 108, and the upper end surface of the bearing platform 108 is detachably installed with a cylinder 109, and the cylinder 109 is movably and telescopically installed with a rod body, and the top of the rod body is detachably installed with a rocker arm 110, and the inside of the U-shaped frame 106 is rotatably installed with a rotating shaft 107, one end of the rocker arm 110 is rotatably connected to the rotating shaft 107, and the top structure of the rocker arm 110 forms a limiting claw 111, and the four corners of the lower end surface of the vibration table 101 are detachably installed with support legs 102, and the bottom end structure of the support legs 102 is installed with an anti-slip bottom plate 103.

[0026] Working principle: This embodiment provides a steel forging finishing polishing device. When in use, first place the casting body 204 in the polishing box 201, then add a proper amount of polishing sand into the polishing box 201, and start the vibration motor 112 to make the vibration table 101 vibrate. The vibration is transmitted to the polishing box 201 through the multi-point contact between the ball B206 and the ball A105, so that the polishing sand in the polishing box 201 produces high-frequency vibration, and at the same time makes the casting body 204 swing. Under the high-frequency vibration of the polishing sand, the outer surface and the inner surface of the casting body 204 can be polished. By designing the arc positioning plate 205 and the arc positioning groove 104, during the vibration of the polishing box 201, the cooperation between the casting body 204 and the arc positioning groove 104 is conducive to the reciprocating deflection of the polishing box 201 under the action of vibration, thereby driving the casting body 204 to shake, which can further improve the polishing effect of the casting body 204.

[0027] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A finishing and polishing device for steel forgings, characterized in that: It comprises a vibration component (1) with a loading component (2) detachably arranged on the top; The vibration assembly (1) comprises a vibration table (101) with vibration motors (112) detachably mounted on both sides, an arc-shaped positioning groove (104) is centrally formed on the upper end surface of the vibration table (101), the arc-shaped positioning groove (104) is an arc-shaped groove structure, and balls A (105) are fixedly arranged at equal distances on the bottom of the inner wall of the arc-shaped positioning groove (104); The loading assembly (2) comprises a polishing box (201) having a casting body (204) disposed therein, the lower end surface of the polishing box (201) being centrally provided with an arc-shaped positioning plate (205) movably mounted in an arc-shaped positioning groove (104), the lower surface of the arc-shaped positioning plate (205) being equidistantly fixed with balls B (206), the balls B (206) being movably abutted against the balls A (105).

2. A steel forging finishing and polishing device according to claim 1, characterized in that: An outer cover of the polishing box (201) is provided with an outer protective frame (202), and the outer protective frame (202) is detachably connected to the outer surface of the polishing box (201). Inner protective plates (203) are provided on the four side surfaces of the inner wall of the polishing box (201), and the inner protective plates (203) are fixedly connected to the inner wall of the polishing box (201).

3. A steel forging finishing and polishing device according to claim 1, characterized in that: Rectangular convex blocks are symmetrically arranged on both sides of the vibration platform (101), and a U-shaped frame (106) is commonly arranged on both sides of the rectangular convex block. The U-shaped frame (106) is detachably connected to the rectangular convex block.

4. A steel forging finishing and polishing device according to claim 3, characterized in that: The internal structure of the U-shaped frame (106) is provided with a bearing platform (108), the upper end surface of the bearing platform (108) is detachably mounted with a cylinder (109), and the interior of the cylinder (109) is movably and telescopically mounted with a rod body.

5. A steel forging finishing and polishing device according to claim 4, characterized in that: A rocker arm (110) is detachably mounted on the top end of the rod body, a rotating shaft (107) is rotatably mounted inside the U-shaped frame (106), one end of the rocker arm (110) is rotatably connected to the rotating shaft (107), and a limit clamping claw (111) is formed at the top end of the rocker arm (110).

6. A steel forging finishing and polishing device according to claim 1, characterized in that: The four corners of the lower end surface of the vibration table (101) are detachably mounted with support legs (102), and the bottom ends of the support legs (102) are mounted with anti-skid bottom plates (103).