Diamond tool grinding machine
By designing a diamond tool grinder, the drive motor and transmission components are used to circulate and swing the grinding stone, the problem of grooves during the grinding of diamond wire saws is solved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202420604426.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-03-26
AI Technical Summary
In the prior art, diamond wire saws are prone to grooves during grinding, causing diamond wire saws to be clamped and deformed or broken, affecting product quality and production efficiency.
A diamond tool grinder is designed. Through the cooperation of the drive motor and the transmission assembly, the grinding stone can swing reciprocatingly about the axis of the transmission shaft, avoiding the continuous grinding of the diamond wire saw at the same position, thereby preventing the occurrence of grooves.
It effectively avoids the appearance of grooves, prevents the diamond wire saw from being clamped or broken, and improves product quality and production efficiency.
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Figure CN222891083U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of diamond wire saw grinding, and mainly relates to a diamond tool grinder. Background Art
[0002] Diamond tools refer to a type of tool products that use diamond particles or powder as the main element. This type of tool includes: cutting, grinding, drilling, milling, and polishing. The diamond tool described in this application is a diamond wire saw. A diamond wire saw refers to a method of fixing diamond abrasives on a metal wire using an electroplating process or a resin bonding method. Different from the previous mortar cutting technology, diamond wire saw cutting uses multi-wire cutting technology. This technology has strong cutting ability and high efficiency. The wire diameter size of the diamond wire saw is strictly controlled, the cutting loss of the cutting material is very small, and the cut product has a high precision. Since no mortar is used, the working environment is clean, and it is an energy-saving and environmentally friendly product. After the diamond is fixed to the steel wire, it is necessary to grind off the loosely attached or uneven diamonds to ensure product quality.
[0003] The patent application document with publication number CN112571248A discloses a diamond wire saw grinding device. In order to solve the problem that the diamond wire saw deviates during the production process and is broken by the grinding stone clamp due to deformation, and needs to be frequently stopped for repair, the patent sets an auxiliary component, and sets a number of parallel loops on the auxiliary component, which are diamond wire saws. The several loops set on the auxiliary component are synchronously polished with the diamond wire saw, and the end face of the grinding stone is synchronously polished, which avoids the phenomenon that the groove deforms and breaks the diamond wire saw clamp, ensures product quality, avoids wire breakage and shutdown, and increases production efficiency.
[0004] However, when several loops are actually set, there will always be gaps between the loops and between the loops and the diamond wire saw. When several loops are polished synchronously with the diamond wire saw, grooves will still appear on the grindstone, causing the grooves to deform and break the diamond wire saw clamp. Therefore, this patent still does not solve the problem that grooves will appear on the grindstone and the grooves will deform and break the diamond wire saw clamp. Utility Model Content
[0005] The utility model provides a diamond tool grinder to solve the problem in the prior art that grooves appear on the grinding stone during grinding, and the diamond wire saw clamp is deformed and broken by the grooves.
[0006] In order to solve the above problems, the utility model adopts the following technical solutions:
[0007] A diamond tool grinding machine, comprising:
[0008] matrix;
[0009] Unloading components;
[0010] A material receiving component and a grinding component, wherein the grinding component comprises:
[0011] A mounting frame, which is fixedly mounted on the base;
[0012] A driving motor, which is fixedly mounted on the base, and a rotating shaft of the driving motor extends in an up-down direction;
[0013] A first swing arm, one end of which is rotatably mounted on the mounting frame around an axis extending in the vertical direction, and a waist-shaped groove is provided on the first swing arm, the waist-shaped groove extends along the length direction of the first swing arm, and the waist-shaped groove penetrates the first swing arm in the vertical direction;
[0014] a second swing arm, one end of which is rotatably mounted on the mounting frame via a transmission shaft, and the other end of which is fixedly mounted with a first sliding column that slides in the waist-shaped groove, the axis of the transmission shaft extending in the up-down direction, and a grindstone fixedly mounted on the transmission shaft so that the grindstone can rotate around the axis of the transmission shaft;
[0015] The third swing arm, one end of the third swing arm is connected to the rotating shaft of the driving motor to drive the third swing arm to rotate around an axis extending in the up and down directions, and the other end of the third swing arm is fixedly installed with a second sliding column sliding in the waist-shaped groove.
[0016] The invention has the following beneficial effects: the rotating shaft of the driving motor rotates, and the grinding stone can swing back and forth around the axis of the transmission shaft through the transmission of the first swing arm, the second swing arm and the third swing arm, thereby preventing the diamond wire saw from continuously grinding at the same position, thereby avoiding the appearance of grooves and preventing the diamond wire saw from being clamped and deformed by the grooves.
[0017] Furthermore, a mounting plate is fixedly mounted on the base, and one end of the mounting frame is fixedly mounted on the mounting plate.
[0018] Furthermore, a first mounting seat is fixedly installed at the other end of the mounting frame, a first rotating pin shaft with an axis extending in the up and down directions is rotatably installed on the first mounting seat, and the first swing arm is fixedly installed on the first rotating pin shaft so that the first swing arm rotates around the axis of the first rotating pin shaft.
[0019] Furthermore, a second mounting seat is fixedly mounted on the mounting frame, and the transmission shaft is rotatably mounted on the second mounting seat.
[0020] Furthermore, a third mounting seat is fixedly installed on the mounting plate, and a second rotating pin shaft with an axis extending in the up and down directions is rotatably installed on the third mounting seat, and the third swing arm is fixedly installed on the second rotating pin shaft so that the third swing arm rotates around the axis of the second rotating pin shaft.
[0021] Furthermore, the axes of the first rotating pin, the second rotating pin and the transmission shaft are located in the same vertical plane, and the transmission shaft is located between the first rotating pin and the second rotating pin.
[0022] Furthermore, the first mounting seat and the third mounting seat are located above the first swing arm, and the second mounting seat is located below the first swing arm. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] By reading the detailed description below with reference to the accompanying drawings, the above and other purposes, features and advantages of the exemplary embodiments of the present invention will become easy to understand. In the accompanying drawings, several embodiments of the present invention are shown in an exemplary and non-limiting manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:
[0024] Figure 1 It is a front view of the utility model;
[0025] Figure 2 This is a schematic diagram of the structure of the utility model from the first viewing angle (part of the structure is omitted);
[0026] Figure 3 It is a schematic diagram of the structure of the utility model from a second viewing angle (part of the structure is omitted);
[0027] Figure 4 for Figure 3 The enlarged view of point A in the middle;
[0028] Figure 5 It is a schematic diagram of the structure of the grinding component;
[0029] Figure 6 Bottom view of the polished component.
[0030] Description of reference numerals:
[0031] 1. Base; 2. Driving motor; 3. Transmission assembly; 4. Clamping member; 5. Grinding stone; 6. Auxiliary assembly; 7. Discharging assembly; 8. Receiving assembly; 9. First winding wheel; 10. Second winding wheel; 11. Diamond wire saw; 12. Waste box; 13. Tensioning assembly; 14. Loop wire; 15. Mounting frame; 16. First mounting seat; 17. First rotating pin; 18. First swing arm; 19. Waist-shaped groove; 20. Second mounting seat; 21. Transmission shaft; 22. Second swing arm; 23. First slide column; 24. Third mounting seat; 25. Second rotating pin; 26. Third swing arm; 27. Second slide column; 28. Mounting plate; 29. First motor. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Those skilled in the art should know that the embodiments described below are part of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0033] Various non-limiting embodiments of the present invention are described in detail below. Any number of elements in the accompanying drawings is for illustration and not for limitation, and any naming is only for distinction and does not have any limiting meaning. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict.
[0034] like Figure 1-Figure 3 As shown, the diamond tool grinder includes a base body 1 and a discharge assembly 7, a receiving assembly 8, a first winding device, a second winding device, an auxiliary assembly 6, a grinding assembly, a tensioning assembly 13 and a waste box 12 respectively mounted on the base body 1.
[0035] like Figure 4-Figure 6 As shown, the grinding assembly includes a driving motor 2 and a transmission assembly 3, and the transmission assembly 3 includes a mounting frame 15, a first swing arm 18, a second swing arm 22, and a third swing arm 26. The driving motor 2 drives the third swing arm 26 to rotate, thereby driving the first swing arm 18 to rotate, and then the first swing arm 18 drives the second swing arm 22 to rotate.
[0036] Specifically, a mounting plate 28 is fixedly mounted on the base 1, and one end of the mounting frame 15 is fixedly mounted on the mounting plate 28, that is, the mounting frame 15 is fixedly mounted on the base 1 through the mounting plate 28, and the mounting frame 15 serves as a base for mounting the first swing arm 18, the second swing arm 22, and the third swing arm 26. The drive motor 2 is fixedly mounted on the base 1, and the drive motor 2 is located above the mounting frame 15, and the rotating shaft of the drive motor 2 extends in the up-down direction.
[0037] The first mounting seat 16 is fixedly mounted on one end of the mounting frame 15 away from the mounting plate 28, and a first rotating pin 17 with an axis extending in the up-down direction is rotatably mounted on the first mounting seat 16. One end of the first swing arm 18 is fixedly mounted on the first rotating pin 17 so that the first swing arm 18 rotates around the axis of the first rotating pin 17. At the same time, a waist-shaped groove 19 is provided on the first swing arm 18, and the waist-shaped groove 19 extends along the length direction of the first swing arm 18, and the waist-shaped groove 19 penetrates the first swing arm 18 in the up-down direction.
[0038] A second mounting seat 20 is fixedly mounted on the mounting frame 15, and a transmission shaft 21 is rotatably mounted on the second mounting seat 20, wherein the axis of the transmission shaft 21 extends in the up-down direction, and one end of a second swing arm 22 is rotatably mounted on the second mounting seat 20 through the transmission shaft 21, and a first sliding column 23 is fixedly mounted on the other end of the second swing arm 22, and the first sliding column 23 is located in the waist-shaped groove 19 and slides therein, and a clamping member 4 is fixedly mounted on the transmission shaft 21, and the clamping member 4 clamps the grindstone 5 so that the grindstone 5 can rotate around the axis of the transmission shaft 21.
[0039] The third mounting seat 24 is fixedly mounted on the mounting plate 28, and a second rotating pin 25 with an axis extending in the up-down direction is rotatably mounted on the third mounting seat 24. A third swing arm 26 is fixedly mounted on the second rotating pin 25, and the rotating shaft of the driving motor 2 is connected to one end of the third swing arm 26 through the second rotating pin 25, so that the third swing arm 26 can rotate around the axis of the second rotating pin 25. At the same time, a second slide post 27 is fixedly mounted on the other end of the third swing arm 26, and the second slide post 27 is located in the waist-shaped groove 19 and slides therein.
[0040] The rotating shaft of the driving motor 2 rotates, and the grinding stone 5 can swing back and forth around the axis of the transmission shaft 21 through the transmission of the first swing arm 18, the second swing arm 22 and the third swing arm 26, so as to avoid the diamond wire saw 11 from continuously grinding at the same position, thereby avoiding the formation of grooves and preventing the diamond wire saw 11 from being clamped and deformed by the grooves.
[0041] The axes of the first rotating pin 17, the second rotating pin 25 and the transmission shaft 21 are located in the same vertical plane, and the transmission shaft 21 is located between the first rotating pin 17 and the second rotating pin 25. Meanwhile, the length of the third swing arm 26 is smaller than the length of the second swing arm 22. The first mounting seat 16 and the third mounting seat 24 are located above the first swing arm 18, and the second mounting seat 20 is located below the first swing arm 18.
[0042] like Figure 1 As shown, the specific structure of the auxiliary component 6 can refer to the auxiliary component disclosed in the patent application document with publication number CN112571248A. A grinding component is arranged above the auxiliary component 6 for grinding the diamond wire saw 11, a tensioning component 13 is arranged below the auxiliary component 6 for adjusting the tension of the auxiliary component 6, a waste box 12 is located below the tensioning component 13, the waste box 12 is used to collect the powder of the grindstone 5 to prevent pollution of the working environment, and the interior of the waste box 12 is connected to an external exhaust duct.
[0043] The material receiving assembly 8 and the material discharging assembly 7 have the same structure. The material discharging assembly 7 includes a first motor 29 and a drum. The periphery of the first motor 29 is fixedly connected to the base 1, the output shaft of the first motor 29 is fixedly connected to one end of the drum, one end of the diamond wire saw 11 is fixedly connected to the periphery of the drum, the model of the first motor 29 is 60M-01330F5-E, and the signal of the first motor 29 is connected to the controller.
[0044] The first winding device and the second winding device have the same structure. The first winding device includes a plurality of first winding wheels 9 and a plurality of second winding wheels 10 arranged in parallel with each other. The first winding wheel 9 is located above the second winding wheel 10, and the first winding wheel 9 and the second winding wheel 10 are staggered. The first winding wheel 9 and the second winding wheel 10 have the same structure.
[0045] The auxiliary component 6 includes a loop wire 14, and the material of the loop wire 14 is a diamond wire saw. When a single diamond wire saw 11 is ground on the grindstone 5, it is easy to grind a groove on the lower end of the grindstone 5. As the groove continues to deepen, the outer periphery of the diamond wire saw 11 is clamped on both sides of the groove, which is easy to deform or even break the diamond wire saw 11. By setting a plurality of loop wires 14 on the auxiliary component 6 and grinding synchronously with the diamond wire saw 11, the end face of the grindstone 5 is also ground synchronously, avoiding the phenomenon that the groove deforms or breaks the diamond wire saw 11, thereby ensuring product quality, avoiding wire breakage and shutdown, and increasing production efficiency.
[0046] At the same time, because dust will be generated during grinding, the dust may enter the drive motor 2, so in the present application, the drive motor 2 is staggered from the grinding position, which avoids damage to the drive motor 2 to a certain extent.
Claims
1. A diamond tool grinder, characterized in that: include: Matrix (1); Discharging assembly (7); A material receiving assembly (8) and a grinding assembly, wherein the grinding assembly comprises: A mounting frame (15) fixedly mounted on the base (1); A drive motor (2) is fixedly mounted on the base (1), and the rotation axis of the drive motor (2) extends in the up-down direction; A first swing arm (18), one end of the first swing arm (18) being rotatably mounted on the mounting frame (15) around an axis extending in the vertical direction, the first swing arm (18) being provided with a waist-shaped groove (19), the waist-shaped groove (19) extending along the length direction of the first swing arm (18), and the waist-shaped groove (19) penetrating the first swing arm (18) in the vertical direction; a second swing arm (22), one end of the second swing arm (22) being rotatably mounted on the mounting frame (15) via a transmission shaft (21), the other end of the second swing arm (22) being fixedly mounted with a first sliding column (23) sliding in the waist-shaped groove (19), the axis of the transmission shaft (21) extending in the up-down direction, and a grinding stone (5) being fixedly mounted on the transmission shaft (21) so that the grinding stone (5) can rotate around the axis of the transmission shaft (21); A third swing arm (26), one end of the third swing arm (26) is drivingly connected to the rotating shaft of the driving motor (2) to drive the third swing arm (26) to rotate around an axis extending in the up-down direction, and the other end of the third swing arm (26) is fixedly mounted with a second sliding column (27) sliding in the waist-shaped groove (19).
2. A diamond tool grinding machine according to claim 1, characterized in that: A mounting plate (28) is fixedly mounted on the base (1), and one end of the mounting frame (15) is fixedly mounted on the mounting plate (28).
3. A diamond tool grinding machine according to claim 2, characterized in that: A first mounting seat (16) is fixedly mounted on the other end of the mounting frame (15); a first rotating pin (17) with an axis extending in the up-down direction is rotatably mounted on the first mounting seat (16); and the first swing arm (18) is fixedly mounted on the first rotating pin (17) so that the first swing arm (18) rotates around the axis of the first rotating pin (17).
4. A diamond tool grinding machine according to claim 3, characterized in that: A second mounting seat (20) is fixedly mounted on the mounting frame (15), and the transmission shaft (21) is rotatably mounted on the second mounting seat (20).
5. A diamond tool grinding machine according to claim 4, characterized in that: A third mounting seat (24) is fixedly mounted on the mounting plate (28); a second rotating pin shaft (25) with an axis extending in the up-down direction is rotatably mounted on the third mounting seat (24); and the third swing arm (26) is fixedly mounted on the second rotating pin shaft (25) so that the third swing arm (26) rotates around the axis of the second rotating pin shaft (25).
6. A diamond tool grinding machine according to claim 5, characterized in that: The axes of the first rotating pin (17), the second rotating pin (25) and the transmission shaft (21) are located in the same vertical plane, and the transmission shaft (21) is located between the first rotating pin (17) and the second rotating pin (25).
7. A diamond tool grinding machine according to claim 6, characterized in that: The first mounting seat (16) and the third mounting seat (24) are located above the first swing arm (18), and the second mounting seat (20) is located below the first swing arm (18).
Citation Information
Patent Citations
Diamond fretsaw grinding device
CN112571248A