Automatic plate vulcanizing machine for cable material production

By designing an automated flat vulcanizer, the automatic movement of screws, sliders and processing plates is used to solve the safety hazards caused by high temperatures after cable material processing and machine failure, achieving higher safety and operational practicality.

CN222891538UActive Publication Date: 2025-05-23SUZHOU STEINER TECH CO LTD
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Patent Information

Application Number
CN202421018005.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-05-23
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

After the existing cable material is processed by a vulcanization machine, due to the high residual temperature on the surface of the vulcanization machine and the machine has a fault, it is very dangerous for the staff to directly remove the cable material from the vulcanization machine, and there is a lack of safety guarantee.

Method used

An automated flat vulcanization machine for cable material production is designed, and the first screw and the second screw are used to drive the slider and the processing plate to move, and automatic operation is achieved through the motor and hydraulic cylinder to ensure that the processing plate is automatically moved out after heating, and to avoid workers from directly contacting the high-temperature surface.

Benefits of technology

It realizes automatic removal of cable material after processing, improves the safety of staff, avoids dangers caused by high temperatures and machine failures, and significantly improves the safety and practicality of operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic press vulcanizer for cable material production in the technical field of cable material processing, which comprises a base, a first support shell and a second support shell are arranged above the base from left to right, a first screw and a second screw are arranged, and chain wheels are fixedly mounted at the rear ends of the first screw and the second screw. When the second screw rod rotates, the first screw rod is driven by the chain wheel and the chain to rotate at the same time, after cable materials on the surface of the machining plate are machined, the motor is started, the motor drives the second screw rod to rotate, the first screw rod and the second screw rod rotate to drive the surface sliding blocks to move, and the two sliding blocks drive the machining plate to move forwards to move out of the position above the base; and a machining plate can be independently moved out, a worker can conveniently unload a cable material, the safety of the worker is guaranteed when the worker operates the vulcanizing machine, and the practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable material processing, in particular to an automatic flat plate vulcanizing machine for cable material production. Background Art

[0002] Plastics used for insulation and sheathing of wires and cables are commonly known as cable materials, which include rubber, plastic, nylon and other varieties. Cable material manufacturers use cable manufacturers as users. As long as there is demand for wires and cables, there will be a market for cable materials. Except for bare wire products such as steel core aluminum stranded wire and magnet wire, almost all wire and cable products require an insulation layer.

[0003] The existing patent publication number is CN215969673U, which discloses a flat plate vulcanizer, which relates to the field of rubber vulcanization, and includes a machine body and a heating plate arranged on the machine body, and also includes a heat insulation component, the machine body includes an operation area and two side areas around, and each side of the operation area is provided with a side area, and the heat insulation component includes a protective plate, and the protective plate is arranged on a side of the machine body close to the operation area, and the end of the protective plate away from the machine body is located on the side of the heating plate side wall close to the operation area away from the machine body. The application has the effect of reducing the possibility of the flat plate vulcanizer causing harm to the human body.

[0004] After the existing cable materials are processed by the vulcanizer, the residual temperature on the surface of the vulcanizer is too high and there is a phenomenon of machine failure and pinching hands. It is very dangerous for workers to directly remove the cable materials from the vulcanizer without certain safety guarantees. Therefore, we propose an automated flat vulcanizer for cable material production to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] Therefore, the purpose of the utility model is to provide an automated flat vulcanizer for the production of cable materials, which can solve the problem that after the existing cable materials are processed by the vulcanizer, the residual temperature on the surface of the vulcanizer is too high and there is a phenomenon of machine failure and pinching hands, and it is very dangerous for workers to directly remove the cable materials from the vulcanizer without certain safety guarantees.

[0007] To solve the above technical problems, the utility model provides an automatic flat vulcanizing machine for cable material production, adopting the following technical scheme: including a base, a first support shell and a second support shell are arranged above the base from left to right. A first screw rod and a second screw rod are respectively rotatably connected between the inner walls on the front and rear sides of the inner cavities of the first support shell and the second support shell. Sliders are threadedly movably connected to the surfaces of the first screw rod and the second screw rod, and a processing plate is fixedly arranged between the two sliders.

[0008] Optionally, the rear ends of the first screw rod and the second screw rod respectively penetrate through the rear sides of the first support shell and the second support shell, and sprockets are fixedly installed at the rear ends of the first screw rod and the second screw rod. A chain is meshed between the two sprockets.

[0009] By adopting the above technical scheme, in this scheme, sprockets are fixedly installed at the rear ends of the first screw rod and the second screw rod. When the second screw rod rotates, the first screw rod is driven to rotate simultaneously through the sprockets and the chain.

[0010] Optionally, a bracket is fixedly installed at the rear side of the second support shell, and a motor is fixedly installed on the surface of the bracket. The output end of the motor is fixedly connected to the rear end of the second screw rod.

[0011] By adopting the above technical scheme, in this scheme, a motor is set. When the motor starts, it drives the second screw rod to rotate.

[0012] Optionally, a hydraulic cylinder is fixedly installed inside the base, and the output end of the hydraulic cylinder is fixedly connected to the bottom of the processing plate.

[0013] By adopting the above technical scheme, in this scheme, a hydraulic cylinder is set. When the hydraulic cylinder starts, it pushes the processing plate upward.

[0014] Optionally, a plurality of limiting rods are fixedly installed on the top of the base, and a vulcanizing machine body is fixedly installed on the top of the limiting rods. A plurality of limiting rods are fixedly installed on the top of the base, and a vulcanizing machine body is fixedly installed on the top of the limiting rods. The sides of the first support shell and the second support shell away from each other are both slidably arranged on the surfaces of the corresponding limiting rods.

[0015] By adopting the above technical scheme, in this scheme, a plurality of limiting rods are fixedly installed on the top of the base. When the hydraulic cylinder starts, it can stably push the processing plate to move upward.

[0016] Optionally, a support frame is fixedly installed at the rear side of the base, a water-cooled row is fixedly installed on the top of the support frame, and a plurality of cooling fans are fixedly installed on the front side of the water-cooled row.

[0017] By adopting the above technical solution, the present solution has a water cooling radiator fixedly installed on the top of the support frame, and a plurality of cooling fans fixedly installed on the front side of the water cooling radiator. When the cooling fans are started, the surface temperature of the water cooling radiator can be diffused to achieve a heat dissipation effect.

[0018] Optionally, a water pipe is fixedly installed in the inner cavity of the processing plate, and the left and right ends of the front side of the water pipe are respectively fixedly connected with a first telescopic water pipe and a second telescopic water pipe, and a pump body is fixedly installed on the surface of the second telescopic water pipe.

[0019] By adopting the above technical solution, this solution fixes a water pipe in the inner cavity of the processing plate, and the first and second telescopic water pipes are fixedly connected to the two ends of the front side of the water pipe respectively. When the processing plate moves, the first and second telescopic water pipes can be telescoped. By setting a pump body, the pump body is started to drive the water source inside the first and second telescopic water pipes and the water pipe to flow.

[0020] Optionally, the bottoms of the first telescopic water pipe and the second telescopic water pipe are fixedly connected to the inside of the water cooling radiator, and a control machine is fixedly installed on the right side of the base, and the control machine is electrically connected to the motor, the hydraulic cylinder and the pump body.

[0021] By adopting the above technical solution, this solution fixedly connects the bottom of the first telescopic water pipe and the second telescopic water pipe to the water cooling radiator, so that the water cooling radiator can absorb the water temperature of the first telescopic water pipe and the second telescopic water pipe, and the motor, hydraulic cylinder and pump body can be controlled by operating the control machine.

[0022] In summary, the utility model includes at least one of the following beneficial effects: 1. By setting a first screw and a second screw, and fixing a sprocket on the rear end of the first screw and the second screw, when the second screw rotates, the first screw is driven to rotate at the same time through the sprocket and the chain. When the cable material on the surface of the processing plate is processed, the motor is started, and the motor drives the second screw to rotate. The rotation of the first screw and the second screw drives the surface slider to move, and the two sliders drive the processing plate to move forward, thereby moving out from above the base, so that the processing plate can be moved out separately, which is convenient for the staff to unload the cable material, and the staff's own safety is guaranteed when operating the vulcanizer, and the utility model is highly practical.

[0023] 2. A water pipe is fixedly installed in the inner cavity of the processing plate, and the first and second telescopic water pipes are fixedly connected at both ends of the front side of the water pipe. When the processing plate moves, the first and second telescopic water pipes can be telescoped. A pump body is provided, and the pump body is started to drive the water source inside the first telescopic water pipe, the second telescopic water pipe and the water pipe to flow. A water cooling row is fixedly installed on the top of the support frame, and a plurality of cooling fans are fixedly installed on the front side of the water cooling row. When the cooling fans are started, the surface temperature of the water cooling row can be diffused to achieve the heat dissipation effect, thereby realizing the cooling of the processed cable material, facilitating demoulding, and having strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model on the left side;

[0026] Figure 2 It is a schematic diagram of the overall structure of the utility model on the right side;

[0027] Figure 3 It is a schematic diagram of the rear side of the overall structure of the utility model;

[0028] Figure 4 It is a schematic cross-sectional view of the interior of the processing plate of the utility model.

[0029] Explanation of the reference numerals: 1. base; 2. first supporting shell; 3. second supporting shell; 4. first screw; 5. second screw; 6. slider; 7. processing plate; 8. sprocket; 9. chain; 10. bracket; 11. hydraulic cylinder; 12. limit rod; 13. vulcanizer body; 14. supporting frame; 15. water cooling radiator; 16. cooling fan; 17. water pipe; 18. first telescopic water pipe; 19. second telescopic water pipe; 20. pump body; 21. control machine; 22. motor. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1-4 The utility model is described in further detail.

[0031] Embodiment 1, refer to Figure 1-4In this embodiment, in order to solve the problem that after the existing cable materials are processed by the vulcanizer, the residual temperature on the surface of the vulcanizer is too high and there is a phenomenon of machine failure and pinching the hands, and it is very dangerous for the staff to directly take out the cable materials from the vulcanizer without certain safety guarantees, the utility model discloses an automatic flat vulcanizer for cable material production.

[0032] It includes a base 1, and a first supporting shell 2 and a second supporting shell 3 are arranged above the base 1 from left to right. A first screw 4 and a second screw 5 are rotatably connected between the inner walls of the front and rear sides of the inner cavity of the first supporting shell 2 and the second supporting shell 3, respectively. The surfaces of the first screw 4 and the second screw 5 are both threadedly connected with a slider 6, and a processing plate 7 is fixedly arranged between the two sliders 6.

[0033] The rear ends of the first screw rod 4 and the second screw rod 5 pass through the rear sides of the first supporting shell 2 and the second supporting shell 3 respectively, and sprocket wheels 8 are fixedly installed on the rear ends of the first screw rod 4 and the second screw rod 5, and a chain 9 is provided between the two sprocket wheels 8 to mesh with each other.

[0034] A bracket 10 is fixedly mounted on the rear side of the second supporting shell 3 , a motor 22 is fixedly mounted on the surface of the bracket 10 , and an output end of the motor 22 is fixedly connected to the rear end of the second screw rod 5 .

[0035] The specific working principle is: when the cable material is heated, the staff starts the motor 22, and the motor 22 drives the second screw 5 to rotate. When the second screw 5 rotates, it drives the first screw 4 to rotate at the same time through the sprocket 8 and the chain 9. The rotation of the first screw 4 and the second screw 5 drives the surface slider 6 to move, and the two sliders 6 drive the processing plate 7 to move forward, thereby moving out from the top of the base 1. At this time, the staff can take out the cable material on the processing plate 7 outside the base 1.

[0036] Example 2, refer to Figure 1-4 In order to solve the problem that the existing cable material is difficult to demould after being heated, in this embodiment, based on the same concept as the above-mentioned embodiment 1, the automatic flat vulcanizing machine for cable material production also includes:

[0037] A hydraulic cylinder 11 is fixedly installed inside the base 1 , and an output end of the hydraulic cylinder 11 is fixedly connected to the bottom of the processing plate 7 .

[0038] A plurality of limit rods 12 are fixedly mounted on the top of the base 1 , a vulcanizer body 13 is fixedly mounted on the top of the limit rods 12 , and the first support shell 2 and the second support shell 3 are both slidably disposed on the surfaces of the corresponding limit rods 12 at the sides away from each other.

[0039] A support frame 14 is fixedly mounted on the rear side of the base 1 , a water cooling radiator 15 is fixedly mounted on the top of the support frame 14 , and a plurality of cooling fans 16 are fixedly mounted on the front side of the water cooling radiator 15 .

[0040] A water pipe 17 is fixedly installed in the inner cavity of the processing plate 7 , and a first telescopic water pipe 18 and a second telescopic water pipe 19 are fixedly connected to the left and right ends of the front side of the water pipe 17 , respectively. A pump body 20 is fixedly installed on the surface of the second telescopic water pipe 19 .

[0041] The bottoms of the first telescopic water pipe 18 and the second telescopic water pipe 19 are fixedly connected to the inside of the water cooling radiator 15 . A control machine 21 is fixedly installed on the right side of the base 1 . The control machine 21 is electrically connected to the motor 22 , the hydraulic cylinder 11 and the pump body 20 .

[0042] The specific working principle is: the staff first pours the cable material onto the processing plate 7, and then starts the hydraulic cylinder 11 through the control machine. The hydraulic cylinder 11 is started to push the processing plate 7 upward. A plurality of limit rods 12 are fixedly installed on the top of the base 1. When the hydraulic cylinder 11 is started, the processing plate 7 can be stably pushed to move upward. When the cable material is heated, the surface temperature of the processing plate 7 is too high. At this time, the staff controls the pump body 20 through the control machine 21. The pump body 20 is started to drive the water source inside the first telescopic water pipe 18, the second telescopic water pipe 19 and the water pipe 17 to flow. A water cooling row 15 is fixedly installed on the top of the support frame 14, and a plurality of cooling fans 16 are fixedly installed on the front side of the water cooling row 15. When the cooling fan 16 is started, the surface temperature of the water cooling row 15 can be diffused to achieve a heat dissipation effect, which is convenient for the staff to demold the cable material.

[0043] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. An automated flat plate vulcanizing machine for cable material production, comprising a base (1), characterized in that: A first supporting shell (2) and a second supporting shell (3) are arranged above the base (1) from left to right; a first screw rod (4) and a second screw rod (5) are rotatably connected between the inner walls of the front and rear sides of the inner cavities of the first supporting shell (2) and the second supporting shell (3); a slider (6) is movably connected to the surface of the first screw rod (4) and the second screw rod (5); a processing plate (7) is fixedly arranged between the two sliders (6); the rear ends of the first screw rod (4) and the second screw rod (5) respectively penetrate the rear sides of the first supporting shell (2) and the second supporting shell (3); and sprocket wheels (8) are fixedly installed at the rear ends of the first screw rod (4) and the second screw rod (5); a chain (9) is arranged between the two sprocket wheels (8) to mesh with each other.

2. The automatic flat plate vulcanizing machine for cable material production according to claim 1, characterized in that: A bracket (10) is fixedly mounted on the rear side of the second support shell (3), a motor (22) is fixedly mounted on the surface of the bracket (10), and an output end of the motor (22) is fixedly connected to the rear end of the second screw rod (5).

3. The automatic flat plate vulcanizing machine for cable material production according to claim 1, characterized in that: A hydraulic cylinder (11) is fixedly installed inside the base (1), and an output end of the hydraulic cylinder (11) is fixedly connected to the bottom of the processing plate (7).

4. The automatic flat plate vulcanizing machine for cable material production according to claim 1, characterized in that: A plurality of limit rods (12) are fixedly mounted on the top of the base (1), a vulcanizer body (13) is fixedly mounted on the top of the limit rods (12), and the first support shell (2) and the second support shell (3) are slidably mounted on the surface of the corresponding limit rods (12) at the sides away from each other.

5. The automatic flat plate vulcanizing machine for cable material production according to claim 1, characterized in that: A support frame (14) is fixedly mounted on the rear side of the base (1), a water cooling radiator (15) is fixedly mounted on the top of the support frame (14), and a plurality of cooling fans (16) are fixedly mounted on the front side of the water cooling radiator (15).

6. The automatic flat plate vulcanizing machine for cable material production according to claim 1, characterized in that: A water pipe (17) is fixedly installed in the inner cavity of the processing plate (7), and the left and right ends of the front side of the water pipe (17) are respectively fixedly connected to a first telescopic water pipe (18) and a second telescopic water pipe (19), and a pump body (20) is fixedly installed on the surface of the second telescopic water pipe (19).

7. The automatic flat plate vulcanizing machine for cable material production according to claim 6, characterized in that: The bottoms of the first telescopic water pipe (18) and the second telescopic water pipe (19) are fixedly connected to the inside of the water cooling radiator (15); a control machine (21) is fixedly installed on the right side of the base (1); and the control machine (21) is electrically connected to the motor (22), the hydraulic cylinder (11) and the pump body (20).

Citation Information

Patent Citations

  • Plate vulcanizing machine

    CN215969673U