Energy-saving and environment-friendly rapid forming device for columnar activated carbon production
By designing fast loading and evenly cutting components in the activated carbon production device, the problems of long waiting time for loading and inconsistent product specifications in the prior art are solved, and the effect of improving production efficiency and product aesthetics is achieved.
Patent Information
- Application Number
- CN202421688231.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The existing rapid molding device for energy-saving and environmentally friendly column activated carbon production has a long time to wait for loading, which affects production efficiency, and cannot prepare column activated carbon into a specification of equal length, affecting the aesthetics of the product.
A rapid forming device including a stamping assembly, a feeding assembly, a storage assembly, a shaping assembly and a cutting assembly is designed. By setting up a feed barrel and a gear system driven by a motor above the injection barrel, the rapid loading of raw materials is achieved; a cutting assembly is set up in the shaping assembly, and uniform cutting of columnar activated carbon is achieved through the cooperation of the reciprocating screw and the cutting board.
Through rapid loading and uniform cutting, loading time is significantly saved, production efficiency is improved, and the specification consistency of activated carbon products is ensured, and the aesthetics of the product is improved.
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Figure CN222891703U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of activated carbon production, and particularly relates to a rapid prototyping device for producing energy-saving and environment-friendly columnar activated carbon. Background Art
[0002] Activated carbon, also known as activated carbon or activated charcoal, is a carbon material with a large number of micropores and extremely high specific surface area. Its main feature is that it has a large number of micropores and chemically active sites on its surface, which enables it to efficiently adsorb various substances such as organic compounds, gases, odors and pigments.
[0003] The existing publication number CN115353106B discloses an energy-saving and environmentally friendly rapid prototyping device for the production of columnar activated carbon, including a sliding limit frame, a sliding track plate, a control hydraulic cylinder, a fixed connecting plate and a molding processing device. There are four molding processing devices, the fixed connecting plate is fixedly installed between the upper ends of the four molding processing devices, the sliding limit frame is fixedly connected to the middle upper end of the fixed connecting plate, the sliding track plate is slidably clamped in the interior of the sliding limit frame, the end of the control hydraulic cylinder is fixedly installed in one end of the sliding track plate, and the front end of the control hydraulic cylinder is fixedly connected to the middle of the sliding limit frame.
[0004] The existing energy-saving and environmentally friendly rapid prototyping device for producing columnar activated carbon still has the following shortcomings:
[0005] 1. After the existing device completes one round of activated carbon production, it needs to wait for a new round of loading, which will take a long time and affect the production rate.
[0006] 2. When producing columnar activated carbon, the existing device will extrude the raw materials into long strips, but it cannot make them into equal lengths, which affects the aesthetics of the product. Utility Model Content
[0007] The purpose of the utility model is to solve the problems in the prior art that the waiting time for loading is long, which affects the production efficiency, and the device cannot prepare columnar activated carbon into specifications of equal length, and to propose an energy-saving and environmentally friendly rapid prototyping device for the production of columnar activated carbon.
[0008] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0009] A rapid prototyping device for producing energy-saving and environmentally friendly columnar activated carbon, comprising: a stamping assembly, a feeding assembly, a material storage assembly, a shaping assembly and a cutting assembly, wherein the stamping assembly comprises a material injection barrel, the upper side of the material injection barrel is provided with a feeding port, the lower side of the material injection barrel is fixedly connected with a support frame, one side of the material injection barrel is provided with a power frame, the side of the power frame close to the material injection barrel is fixedly connected with a hydraulic column, the end of the hydraulic column is fixedly connected with a stamping plate, and the stamping plate is slidably connected in the material injection barrel;
[0010] Preferably, the material storage assembly includes a material storage structure and a transmission structure, the material storage structure includes a feed barrel, the feed barrel is fixedly connected to the feed port, a through groove is provided on the side of the feed port, an arc-shaped baffle is slidably connected in the through groove, and a plurality of tooth grooves are evenly provided on both sides of the upper surface of the arc-shaped baffle;
[0011] Preferably, the transmission structure includes a motor, the motor is fixedly connected to the outer side of the injection barrel, two motors are arranged on both sides of the arc baffle, the output end of the motor is fixedly connected to a gear, and the gear is meshed and connected in the tooth groove;
[0012] Preferably, the feeding assembly includes a conveyor, a bracket is fixedly connected to the side of the conveyor, the top of the conveyor is arranged at the upper end of the feed barrel, a plurality of baffles are fixedly connected to the surface of the transmission belt of the conveyor, a side plate is fixedly connected to the side of the conveyor, and the side plate is arranged on the side of the baffle;
[0013] Preferably, the shaping component comprises a No. 1 plate and a No. 2 plate, a pressing barrel is fixedly connected between the No. 1 plate and the No. 2 plate, the pressing barrel is fixedly connected to the injection barrel through the No. 1 plate, and the sides of the pressing barrel and the No. 2 plate are both provided with a plurality of shaping holes;
[0014] Preferably, the cutting assembly includes a reciprocating screw, and several reciprocating screws are rotatably connected between plate No. 1 and plate No. 2. The reciprocating screw passes through and is threadedly connected to an annular plate. The side of plate No. 2 is rotatably connected to a rotating shaft, and the end of the rotating shaft is fixedly connected to the cutting plate. The reciprocating screw and the rotating shaft are electrically connected to the power frame.
[0015] Compared with the prior art, the utility model has the following advantages:
[0016] 1. The utility model arranges a feed barrel above the injection barrel. During the activated carbon pressing process, the loading assembly transports the raw materials to the feed barrel for storage. After the pressing is completed, the motor controls the rotation of the gear, thereby driving the movement of the arc baffle, thereby pulling the arc baffle out of the through groove, so that the raw materials can fall directly into the injection barrel through the feeding port, thereby saving the intermediate loading time and improving the production efficiency.
[0017] 2. The utility model arranges a cutting component on the outside of the shaping component. After the columnar activated carbon is extruded, the rotation of the reciprocating screw drives the reciprocating displacement of the annular plate, thereby achieving uniform cutting of the columnar activated carbon outside the pressing barrel. The rotating shaft drives the movement of the cutting plate, and can also achieve cutting of the columnar activated carbon outside the No. 2 plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of a rapid prototyping device for producing energy-saving and environment-friendly columnar activated carbon proposed by the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of a material storage component of a rapid prototyping device for producing energy-saving and environmentally friendly columnar activated carbon proposed by the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of a stamping assembly of a rapid prototyping device for producing energy-saving and environmentally friendly columnar activated carbon proposed by the utility model;
[0021] Figure 4 for Figure 1 Enlarged view of part A.
[0022] In the figure: 1 filling barrel, 2 support frame, 3 feeding port, 4 feeding barrel, 5 arc baffle, 6 tooth groove, 7 motor, 8 gear, 9 hydraulic column, 10 power frame, 11 bracket, 12 conveyor, 13 side plate, 14 baffle, 15 No. 1 plate, 16 pressing barrel, 17 No. 2 plate, 18 reciprocating screw, 19 annular plate, 20 through hole, 21 rotating shaft, 22 cutting plate. DETAILED DESCRIPTION
[0023] The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0024] Reference Figure 1-Figure 4 , an energy-saving and environmentally friendly rapid prototyping device for producing columnar activated carbon, comprising: a stamping assembly, a feeding assembly, a material storage assembly, a shaping assembly and a cutting assembly, the stamping assembly comprising a filling barrel 1, a feeding port 3 is arranged on the upper side of the filling barrel 1, a support frame 2 is fixedly connected to the lower side of the filling barrel 1, a power frame 10 is arranged on one side of the filling barrel 1, a hydraulic column 9 is fixedly connected to the side of the power frame 10 close to the filling barrel 1, a stamping plate is fixedly connected to the end of the hydraulic column 9, and the stamping plate is slidably connected to the filling barrel 1;
[0025] The material storage assembly includes a material storage structure and a transmission structure. The material storage structure includes a feed barrel 4, which is fixedly connected to a feed port 3. A through groove is provided on the side of the feed port 3. An arc-shaped baffle 5 is slidably connected in the through groove. A plurality of tooth grooves 6 are evenly provided on both sides of the upper surface of the arc-shaped baffle 5.
[0026] The transmission structure includes a motor 7, which is fixedly connected to the outer side of the injection barrel 1. Two motors 7 are arranged on both sides of the arc-shaped baffle 5. The output end of the motor 7 is fixedly connected to a gear 8, which is meshed and connected in the tooth groove 6. During the activated carbon pressing process, the feeding assembly transports the raw materials to the feeding barrel 4 for storage. After the pressing is completed, the motor 7 controls the rotation of the gear 8, thereby driving the movement of the arc-shaped baffle 5, so that the arc-shaped baffle 5 is pulled out of the through groove, so that the raw materials can be directly dropped into the injection barrel 1 through the feeding port 3, which can save the intermediate feeding time and thus improve the production efficiency.
[0027] The feeding assembly includes a conveyor 12, a bracket 11 is fixedly connected to the side of the conveyor 12, the top of the conveyor 12 is arranged at the upper end of the feed tube 4, a plurality of baffles 14 are fixedly connected to the surface of the transmission belt of the conveyor 12, and a side plate 13 is fixedly connected to the side of the conveyor 12, and the side plate 13 is arranged on the side of the baffle 14;
[0028] The shaping component includes a No. 1 plate 15 and a No. 2 plate 17, a pressing barrel 16 is fixedly connected between the No. 1 plate 15 and the No. 2 plate 17, the pressing barrel 16 is fixedly connected to the injection barrel 1 through the No. 1 plate 15, and the sides of the pressing barrel 16 and the No. 2 plate 17 are both provided with a plurality of shaping holes 20, the stamping plate is pushed by the hydraulic column 9, and the raw material is pushed into the shaping component, and the raw material is squeezed out from the shaping hole 20 by pressure;
[0029] The cutting assembly includes a reciprocating screw 18, and several reciprocating screws 18 are rotatably connected between the No. 1 plate 15 and the No. 2 plate 17. The reciprocating screw 18 passes through and is threadedly connected to the annular plate 19. The side of the No. 2 plate 17 is rotatably connected to the rotating shaft 21, and the end of the rotating shaft 21 is fixedly connected to the cutting plate 22. The reciprocating screw 18 and the rotating shaft 21 are electrically connected to the power frame 10. After the columnar activated carbon is extruded, the rotation of the reciprocating screw 18 drives the reciprocating displacement of the annular plate 19, thereby achieving uniform cutting of the columnar activated carbon outside the pressing barrel 16. The rotating shaft 21 drives the movement of the cutting plate 22, and can also achieve cutting of the columnar activated carbon outside the No. 2 plate 17.
[0030] The functional principle of the utility model can be explained through the following operation modes:
[0031] During the activated carbon pressing process, the raw materials are transported to the feed barrel 4 for storage by the loading assembly. After the pressing is completed, the motor 7 controls the rotation of the gear 8, thereby driving the movement of the arc baffle 5, thereby pulling the arc baffle 5 out of the through groove, so that the raw materials can fall directly into the filling barrel 1 through the feeding port 3, which can save the intermediate loading time and thus improve production efficiency. The hydraulic column 9 pushes the stamping plate to push the raw materials into the shaping assembly, and the raw materials are squeezed out of the shaping hole 20 by pressure. After the columnar activated carbon is squeezed out, the rotation of the reciprocating screw 18 drives the reciprocating displacement of the annular plate 19, thereby realizing uniform cutting of the columnar activated carbon outside the pressing barrel 16, and the rotating shaft 21 drives the movement of the cutting plate 22, which can also realize cutting of the columnar activated carbon outside the No. 2 plate 17.
[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A rapid prototyping device for producing energy-saving and environmentally friendly columnar activated carbon, characterized in that: The invention comprises a stamping assembly, a feeding assembly, a material storage assembly, a shaping assembly and a cutting assembly, wherein the stamping assembly comprises a material injection barrel (1), the upper side of the material injection barrel (1) is provided with a feeding port (3), the lower side of the material injection barrel (1) is fixedly connected with a support frame (2), one side of the material injection barrel (1) is provided with a power frame (10), the side of the power frame (10) close to the material injection barrel (1) is fixedly connected with a hydraulic column (9), the end of the hydraulic column (9) is fixedly connected with a stamping plate, and the stamping plate is slidably connected in the material injection barrel (1).
2. The energy-saving and environment-friendly rapid prototyping device for producing columnar activated carbon according to claim 1, characterized in that: in: The material storage assembly comprises a material storage structure and a transmission structure, wherein the material storage structure comprises a feed barrel (4), wherein the feed barrel (4) is fixedly connected to a feed port (3), wherein a through groove is arranged on the side of the feed port (3), wherein an arc-shaped baffle plate (5) is slidably connected to the through groove, and a plurality of tooth grooves (6) are evenly arranged on both sides of the upper surface of the arc-shaped baffle plate (5).
3. The energy-saving and environment-friendly rapid prototyping device for producing columnar activated carbon according to claim 2, characterized in that: in: The transmission structure comprises a motor (7), the motor (7) is fixedly connected to the outer side of the injection barrel (1), two motors (7) are arranged on both sides of the arc-shaped baffle (5), the output end of the motor (7) is fixedly connected to a gear (8), and the gear (8) is meshedly connected in the tooth groove (6).
4. The energy-saving and environment-friendly rapid prototyping device for producing columnar activated carbon according to claim 2, characterized in that: in: The loading assembly comprises a conveyor (12), a bracket (11) is fixedly connected to the side of the conveyor (12), the top of the conveyor (12) is arranged at the upper end of the feed barrel (4), a plurality of baffles (14) are fixedly connected to the surface of the transmission belt of the conveyor (12), and a side plate (13) is fixedly connected to the side of the conveyor (12), and the side plate (13) is arranged on the side of the baffle (14).
5. The energy-saving and environment-friendly rapid prototyping device for producing columnar activated carbon according to claim 1, characterized in that: in: The shaping component comprises a first plate (15) and a second plate (17), a pressing barrel (16) is fixedly connected between the first plate (15) and the second plate (17), the pressing barrel (16) is fixedly connected to the injection barrel (1) through the first plate (15), and the sides of the pressing barrel (16) and the second plate (17) are both provided with a plurality of shaping holes (20).
6. The energy-saving and environment-friendly rapid prototyping device for producing columnar activated carbon according to claim 5, characterized in that: in: The cutting assembly comprises a reciprocating screw (18), wherein a plurality of reciprocating screws (18) are rotatably connected between a first plate (15) and a second plate (17), wherein the reciprocating screw (18) penetrates and is threadedly connected to an annular plate (19), wherein a rotating shaft (21) is rotatably connected to the side of the second plate (17), wherein the end of the rotating shaft (21) is fixedly connected to a cutting plate (22), and the reciprocating screw (18) and the rotating shaft (21) are both electrically connected to a power frame (10).
Citation Information
Patent Citations
An energy-saving and environmentally friendly rapid prototyping device for producing columnar activated carbon
CN115353106B