Full-automatic camellia oil filling machine
By designing a fully automatic camellia oil filling machine, including bottle washing, filling, top cover and screw cap functions, and using vacuum suction tips and adjustable conveying paths, the bottle cap problem that different bottle mouth sizes cannot be applied in the prior art is solved, and an efficient and automated filling process is achieved.
Patent Information
- Application Number
- CN202421944801.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing edible oil filling machines cannot be used for filling bottles of different bottle sizes, and the size of the positioning groove cannot be adjusted, resulting in poor applicability.
A fully automatic camellia oil filling machine is designed, including a bottle washing device, a filling device, a first capping device, a second capping device, a rotary capping device and a conveying device. The bottle cap is absorbed through a vacuum suction head and adapted to different bottle mouth sizes through an adjustable conveying path and intercepting assembly.
The suitability for filling bottles of different bottle mouth sizes is achieved, the degree of automation and filling efficiency is improved, and the continuity and automation of the filling process are ensured.
Smart Images

Figure CN222892215U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of camellia oil packaging equipment, in particular to a full-automatic camellia oil filling machine. Background Art
[0002] The Chinese utility model patent document with authorization announcement number CN220999229U discloses an edible oil filling machine, including a machine body, a positioning turntable is provided on the machine body, and the positioning turntable is rotatably installed on the machine body; a plurality of positioning slots are provided on the positioning turntable, and the positioning slots are provided with inlets and outlets, and the inlets and outlets are connected with the positioning slots; a conveying mechanism, the conveying mechanism is arranged on one side of the positioning turntable, and is used to convey the filling bottle to one of the positioning slots, so that the bottle mouth of one of the filling bottles is inserted into the positioning slot through the inlet and outlet; an oil filling mechanism, the oil filling mechanism is arranged on the rotation track of the positioning turntable, and is used to inject oil into the filling bottle; a bottle cap feeding mechanism, the bottle cap feeding mechanism is arranged on the rotation track of the positioning turntable, and is used to convey the bottle cap to the bottle mouth of the filling bottle; a capping mechanism, the capping mechanism cap feeding mechanism is arranged on the rotation track of the positioning turntable, and the capping mechanism is used to tighten the bottle cap on the filling bottle. The utility model can realize the loading, filling, bottle cap loading, bottle cap tightening and unloading of the filling bottle of edible oil. When the edible oil filling machine is in use, the conveying mechanism conveys the filling bottle to one of the positioning grooves, so that the bottle mouth of one of the filling bottles is stuck in the positioning groove through the entrance and exit, and then the filling bottle passes through the oil filling mechanism, the bottle cap loading mechanism and the capping mechanism in sequence, so that the continuous filling, bottle cap pre-loading and capping of edible oil can be completed in sequence, so that the continuous operation of edible oil filling has a high degree of automation and improves the filling efficiency of edible oil. However, the size of the positioning groove cannot be adjusted, and when the bottle mouth size of the filling bottle and the corresponding bottle cap size change, it cannot be directly applied; if the positioning turntable with the positioning groove matching the filling bottle is replaced, the replacement process is also inconvenient. Therefore, although the edible oil filling machine has a high degree of automation, it can only perform filling operations for filling bottles with a specific bottle mouth size. When the size of the bottle cap changes, it cannot be directly applied, and the applicability is relatively poor.
[0003] In view of this, the applicant conducted an in-depth study on the above-mentioned issues, which led to the present case. Utility Model Content
[0004] The utility model aims to provide a camellia oil filling machine which is suitable for bottles of different sizes and has a relatively high degree of automation.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A fully automatic camellia oil filling machine comprises a filling device, a bottle washing device, a first cover device, a second cover device, a capping device and a conveying device; the conveying path of the conveying device passes through the bottle washing device, the filling device, the second cover device, the first cover device and the capping device in sequence; the conveying device is provided with intercepting components at positions corresponding to the bottle washing device, the filling device, the first cover device and the second cover device;
[0007] The first upper cover device comprises a first upper cover group located at one side of the conveying device, the first upper cover group comprises a base, a conveyor belt arranged on the base, a base horizontally slidably connected to the base, a first cylinder with a piston rod arranged vertically downward and a cylinder body installed on the base, a pedestal fixed to the piston rod of the first cylinder, a vacuum suction head installed on the pedestal with its head facing downward, a push cover group installed on the base, and a second cylinder with a cylinder body fixed to the base and a piston rod fixed to the base, the axial direction of the piston rod of the second cylinder is consistent with the sliding direction of the base; the push cover group is located on the upper side of the conveying end point of the conveyor belt;
[0008] The second upper cover device includes the first upper cover group.
[0009] Preferably, each of the cover pushing groups comprises a pushing head and a third cylinder;
[0010] In the same push cover group, the cylinder body of the third cylinder is fixed to the corresponding base, the piston rod of the third cylinder is arranged horizontally and the axial direction of the piston rod is perpendicular to the conveying direction of the corresponding conveyor belt, and the push head is fixed to the piston rod of the third cylinder;
[0011] The first upper cover device is further provided with a first rubber auxiliary sleeve, which is installed on the head of the vacuum suction head of the first upper cover group; and / or the second upper cover device is further provided with a second rubber auxiliary sleeve, which is installed on the head of the vacuum suction head of the second upper cover group.
[0012] Preferably, the conveying device comprises a conveying base and a conveying belt mounted on the conveying base, and correction belts with elastic surfaces and fixed adjustment parts corresponding to each correction belt are arranged on both sides of the conveying belt;
[0013] Each of the fixed adjustment members comprises a fixed seat, an adjustment vertical rod and an adjustment cross rod; in the same fixed adjustment member, the fixed seat is fixed to the conveying base, the adjustment vertical rod is vertically arranged and slidably connected to the fixed seat, the adjustment cross rod is horizontally arranged and slidably connected to the adjustment vertical rod, one end of the adjustment cross rod is fixed to the corresponding correction belt, and the fixed seat and the adjustment vertical rod are both provided with a sliding locking structure;
[0014] Each of the interception components is arranged in sequence along the conveying path of the conveying device;
[0015] Each interception assembly includes an air cut-off cylinder, an air blocking cylinder and an interception detection electric eye; each air cut-off cylinder and each air blocking cylinder and each interception detection electric eye are horizontally slidably connected to the conveying device and are provided with a sliding fixing member.
[0016] In the same interception assembly, the air interception cylinder, the interception detection electric eye and the air interception cylinder are arranged in sequence along the conveying path of the conveying device.
[0017] Preferably, the bottle washing device includes a bottle washing assembly, an air pressure control group, a bottle washing base, a bottle washing base vertically slidably connected to the bottle washing base, and a bottle washing lifting structure for driving the bottle washing base to vertically lift and lower; the conveying device is fixedly connected to the bottle washing base; the bottle washing base is provided with a horizontally arranged sliding rod, a sliding head horizontally slidably connected to the sliding rod and corresponding to the bottle washing assembly one by one, and a locking structure for fixing the sliding head, the bottle washing assembly and the sliding head each have at least one, each of the bottle washing assemblies is fixed to the corresponding sliding head, each of the bottle washing assemblies has an air vent with its mouth facing downward, and the conveying path of the conveying device passes directly below each of the air vents; an air intake valve is provided on one side of each of the bottle washing assemblies, and an air blowing valve is provided on the other side, and each of the air intake valves and each of the air blowing valves are connected to the air pressure control group through a pipeline.
[0018] Preferably, the filling device includes a filling head, a filling device base, a rotor pump fixed to the filling device base, a material tank installed on the filling device base, a filling base vertically slidably connected to the filling device base, and a filling lifting structure for driving the filling base to vertically lift and lower, and the conveying device is fixedly connected to the filling device base; the filling head is fixed to the filling base, the head of the filling head faces downward, and the conveying path of the conveying device passes directly under the filling head; the filling head and the rotor pump are connected by a first pipeline, and the rotor pump and the material tank are connected by a second pipeline; the rotor pump is a variable frequency pump or a fixed frequency pump.
[0019] Preferably, the filling head is provided with a filling valve, one end of the first pipeline is connected to the outlet of the rotor pump, and the other end is connected to the filling valve; the first pipeline is provided with a flow meter; and a liquid level detector is installed inside the material tank.
[0020] Preferably, the capping device comprises a capping device base, an installation box vertically slidably connected to the capping device base, and an installation box lifting structure for driving the installation box to slide vertically; the conveying device is fixedly connected to the capping device base;
[0021] The installation box is provided with a capping motor, a driving gear, a first telescopic coupling, a driven gear, a capping wheel, an adjusting mechanism and a capping cylinder;
[0022] The driving gear is installed in the middle position of the top wall of the inner cavity of the installation box, the rotating cap motor is installed on the top of the installation box and is connected to the driving gear in transmission; the driven gear is installed in the installation box and is meshed with the driving gear; the axis of the rotating cap wheel is arranged vertically and located on one side of the capping cylinder, one end of the first telescopic coupling is connected to the driven gear, and the other end is connected to the upper end of the rotating cap wheel; the capping cylinder is arranged vertically, the piston rod of the capping cylinder is arranged downward and is provided with an elastic buffer block, and the conveying path of the conveying device passes directly below the capping cylinder; the adjusting mechanism is located on one side of the capping cylinder, the adjusting mechanism includes an adjusting slider horizontally slidably connected to the bottom wall of the inner cavity of the installation box and an adjusting motor fixed to the installation box and used to drive the adjusting slider to slide horizontally, and the rotating cap wheel is rotatably connected to the adjusting slider through a bearing; the capping cylinder is located in the sliding direction of the adjusting slider.
[0023] Preferably, the base of the capping device is also equipped with an entrainment and return group located below the capping cylinder, the entrainment and return group includes a first entrainment member located on one side of the conveying device and a second entrainment member located on the other side of the conveying device and symmetrically arranged with the first entrainment member, the first entrainment member includes an entrainment wheel and an entrainment cylinder, the piston rod of the entrainment cylinder is horizontally arranged, the axis of the entrainment wheel is vertically arranged, and the entrainment wheel is rotatably connected to the piston rod of the entrainment cylinder.
[0024] Preferably, the installation box is also provided with a second telescopic coupling and a lifting rotating wheel;
[0025] The adjusting slider comprises an adjusting slider base horizontally slidably connected to the installation box, a lifting and lowering adjusting block vertically slidably connected to the adjusting slider base, and a lifting and lowering screw rod vertically arranged and spirally connected to the lifting and lowering adjusting block, the lower end of the lifting and lowering screw rod is rotatably connected to the adjusting slider base, the lifting and lowering rotating wheel is rotatably connected to the upper end of the installation box, one end of the second telescopic coupling is connected to the lifting and lowering rotating wheel, and the other end is connected to the upper end of the lifting and lowering screw rod; the output shaft of the adjusting motor is spirally connected to the adjusting slider base; the capping wheel is rotatably connected to the lifting and lowering adjusting block through a bearing.
[0026] Preferably, it further comprises a detection platform and an emergency braking device installed on the detection platform, and the detection platform is located between the filling device and the second upper cover device.
[0027] By adopting the above technical solution, the beneficial effects of the utility model are:
[0028] 1. By installing a vacuum suction head with its head facing downward on the pedestal, the vacuum suction head can effectively absorb the bottle cap. At the same time, the vacuum suction head can be used to grab bottle caps of different sizes, further making the fully automatic camellia oil filling machine suitable for filling bottles of different bottle mouth sizes, and the applicability is relatively good; by setting the conveying path of the conveying device to pass through the bottle washing device, the filling device, the first cover device, the second cover device and the capping device in sequence, the filling bottle enters the fully automatic camellia oil machine and passes through the bottle washing device, the filling device, the second cover device, the first cover device and the capping device in sequence, so that the bottle washing, filling, capping and capping actions can be completed, and the operation is continuous, and the degree of automation is relatively high.
[0029] 2. Slidingly connecting the sliding head to the sliding rod is conducive to adjusting the position of the sliding head. Furthermore, when more than two sliding heads are provided on the sliding rod, slidingly connecting the sliding head to the sliding rod is also conducive to adjusting the distance between adjacent sliding heads, which is conducive to adapting to the bottle washing needs of filling bottles with different outer contours.
[0030] 3. A rotor pump is set up to pump the material in the material tank to the filling head. At the same time, when the rotor pump is a variable frequency pump, the flow rate of the liquid can be controlled by adjusting the speed of the rotor pump to meet different production needs.
[0031] 4. A filling valve is set on the filling head to accurately control the filling volume and prevent camellia oil leakage during the filling process; a flow meter is set in the first pipeline to measure the flow rate of camellia oil during the filling process; a liquid level detector is installed inside the material tank to monitor the liquid level height in the material tank in real time.
[0032] 5. By installing a cap pushing group on the base, it is used to push the bottle cap to the cap removing area, which is conducive to the vacuum suction head to accurately absorb the bottle cap.
[0033] 6. A lifting rotating wheel, a second telescopic coupling and an adjusting mechanism are provided to adjust the position of the capping wheel to adapt to the cap heights of different filling bottles.
[0034] 7. By setting up the entrainment and homing group, the uncapped filling bottles are restricted in the capping area, which is convenient for the capping wheel to perform the capping operation.
[0035] 8. By setting up a correction belt, the filling bottles can be effectively prevented from deviating from the conveying path during the conveying process; by setting up an interception component, the filling bottles can be intercepted at a specified position, which is conducive to the operation of the machine at the corresponding position. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 This is a structural schematic diagram of a fully automatic camellia oil filling machine of the utility model;
[0037] Figure 2 This is a schematic structural diagram of a bottle washing device of the present utility model;
[0038] Figure 3 It is a structural schematic diagram of the filling device of the utility model;
[0039] Figure 4 This is a structural schematic diagram of the first upper cover device of the utility model when the second cylinder is extended;
[0040] Figure 5 This is a schematic diagram of the structure of the second upper cover device of the utility model when the second cylinder is recovered;
[0041] Figure 6 for Figure 4 A schematic diagram of the enlarged structure at A in the middle;
[0042] Figure 7 It is a structural schematic diagram of the capping device of the utility model;
[0043] Figure 8 It is a structural schematic diagram of the installation box of the utility model.
[0044] In the figure:
[0045] 100-bottle washing device; 110-bottle washing assembly;
[0046] 120-bottle washing lifting structure; 121-bottle washing lifting screw rod;
[0047] 122-Turn the hand wheel;
[0048] 130-bottle washing base; 131-bottle washing base column;
[0049] 140-bottle washing base; 141-sliding rod;
[0050] 142-sliding head; 143-upper bottle washing base;
[0051] 144-bottle washing base adjusting cylinder; 145-lower bottle washing base;
[0052] 200-filling device; 210-filling head;
[0053] 220-filling device base; 230-rotor pump;
[0054] 240-Material tank; 250-Filling base;
[0055] 270-first pipeline; 280 second pipeline;
[0056] 300-first upper cover device; 310-first upper cover group;
[0057] 311-base; 312-conveyor belt;
[0058] 313-base; 314-first cylinder;
[0059] 315-pedestal; 316-vacuum suction head;
[0060] 317-Second cylinder;
[0061] 320-cover pusher group; 321-push head;
[0062] 322-third cylinder; 330-first rubber auxiliary sleeve;
[0063] 400-second upper cover device;
[0064] 500-screwing cover device; 510-screwing cover device base;
[0065] 512-a first entraining member; 512a-an entraining wheel;
[0066] 512b-entrainment cylinder;
[0067] 520-installation box; 521-capping motor;
[0068] 522-driving gear; 523-first telescopic coupling;
[0069] 524-driven gear; 525-capping wheel;
[0070] 526- gland cylinder; 527- elastic buffer block;
[0071] 528-second telescopic coupling; 529-lifting rotating wheel;
[0072] 530-installation box lifting structure;
[0073] 590-adjusting mechanism; 591-adjusting motor;
[0074] 592-adjusting slider; 592a-adjusting slider base;
[0075] 592b-lifting adjustment block; 592c-lifting screw rod;
[0076] 600-conveying device; 610-conveying base;
[0077] 611- conveyor belt;
[0078] 620-correction belt; 630-fixed adjustment piece;
[0079] 631-fixed seat; 632-adjustable pole;
[0080] 633-adjustable crossbar;
[0081] 641-cut cylinder;
[0082] 642-Air cylinder; 700-Testing table. DETAILED DESCRIPTION
[0083] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail in combination with the embodiments below. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model.
[0084] When filling camellia oil, you need to prepare camellia oil, filling bottles and bottle caps. Generally speaking, the bottle caps include inner caps and outer caps. First, fill the camellia oil into the filling bottle, then cover the inner cap, then install the outer cap, and finally tighten the outer cap. Camellia oil, filling bottles, inner caps and outer caps are all materials needed in the filling process.
[0085] Reference Figure 1 The present embodiment provides a fully automatic camellia oil filling machine, including a bottle washing device 100, a filling device 200, a first cover device 300, a second cover device 400, a capping device 500 and a conveying device 600.
[0086] It should be noted that the bottle washing device 100, the filling device 200, the first upper cover device 300, the second upper cover device 400, the screw capping device 500 and the conveying device 600 can all adopt the equipment adopted by the conventional filling production lines currently available on the market, while the bottle washing device 100, the filling device 200, the first upper cover device 300, the second upper cover device 400 and the screw capping device 500 of the utility model adopt the structure described below.
[0087] The conveying device 600 includes a conveying base 610 and a conveying belt 611 installed on the conveying base 610. The conveying device 600 is used to convey the filled bottles. It should be noted that the conveying device 600 is a conventional belt conveying device or a chain conveying device. Specifically, in this embodiment, the conveying device 600 adopts a conventional chain conveying device.
[0088] One end of the conveying device 600 is a conveying start end, and the other end is a conveying end end. A filling bottle waiting area is provided on the conveying device 600 near the conveying start end.
[0089] The movement path of the filled bottle from the conveying starting end to the conveying end end is the conveying path of the conveying device 600 .
[0090] The conveying path of the conveying device 600 passes through the bottle washing device 100, the filling device 200, the first upper cover device 300, the second upper cover device 400 and the screw capping device 500 in sequence, and the bottle washing device 100, the filling device 200, the first upper cover device 300, the second upper cover device 400 and the screw capping device 500 are all fixedly connected to the conveying device 600.
[0091] Reference Figure 2 The bottle washing device 100 includes a bottle washing assembly 110 , an air pressure control group, a bottle washing base 130 , a bottle washing pedestal 140 and a bottle washing lifting structure 120 ; the bottle washing base 130 is fixedly connected to the conveying base 610 .
[0092] The bottle washing base 140 is slidably connected to the bottle washing base 130. Specifically, the bottle washing base 130 is provided with a vertically arranged bottle washing base column 131, and the bottle washing base column 131 is fixed to the bottle washing base 130. The bottle washing base 140 includes an upper bottle washing base 143, a bottle washing base adjusting cylinder 144 and a lower bottle washing base 145. The upper bottle washing base 143 and the lower bottle washing base 145 are both vertically slidably connected to the bottle washing base column 131. The bottle washing base adjusting cylinder 144 is fixed to the bottle washing base 130. 44 is arranged vertically, the piston rod of the bottle washing base adjusting cylinder 144 is downward and fixed to the lower bottle washing base 145, and the cylinder body of the bottle washing base adjusting cylinder 144 is fixed to the upper bottle washing base 143; the bottle washing lifting structure 120 includes a vertically arranged bottle washing lifting screw rod 121 and a rotating hand wheel 122 fixed to the upper end of the bottle washing lifting screw rod 121, and the bottle washing lifting screw rod 121 is rotatably connected to the bottle washing base 130 and spirally connected to the upper bottle washing base 143.
[0093] The lower bottle washing base 145 is provided with a horizontally arranged slide bar 141, a sliding head 142 slidably connected to the slide bar 141 and corresponding to the bottle washing assembly 110, and a locking structure for fixing the sliding head 142. It should be noted that the locking structure is an existing conventional structure, and specifically in this embodiment, the locking structure adopts a bolt.
[0094] There is at least one bottle washing assembly 110 and at least one sliding head 142. In this embodiment, an example is given in which there are seven bottle washing assemblies 110 and seven sliding heads 142.
[0095] Slidingly connecting the sliding head 142 to the sliding rod 141 is conducive to adjusting the position of the sliding head 142. Furthermore, slidingly connecting the sliding head 142 to the sliding rod 141 is also conducive to adjusting the distance between adjacent sliding heads 142, which is conducive to adapting to the bottle washing needs of filling bottles with different outer contours.
[0096] Each bottle washing assembly 110 is fixed to the corresponding sliding head 142. Each bottle washing assembly 110 has a vent with its mouth facing downward. The conveying path of the conveying device 600 passes directly below the vent of each bottle washing assembly 100. The position of the conveying device 600 corresponding to the vent of each bottle washing assembly 110 is the bottle washing area.
[0097] The structures of the bottle washing assemblies 110 are the same, and one bottle washing assembly 110 is used as an example for description. An air suction valve is provided on one side of the bottle washing assembly 110, and an air blowing valve is provided on the other side. Both the air suction valve and the air blowing valve are connected to an air pressure control group (not shown in the figure) through pipelines. In this embodiment, the air pressure control group includes a first vacuum pump and a first blower. The air suction valve is connected to the first vacuum pump through a pipeline, and the air blowing valve is connected to the first blower through a pipeline. The first vacuum pump is used to control the air suction action of the bottle washing assembly 110, and the first blower is used to control the air blowing action of the bottle washing assembly 110.
[0098] The bottle washing lifting structure 120 is provided to drive the bottle washing base 140 to vertically lift and lower. When the bottle washing base 140 is lifted to the highest position, the distance from the lower end of the bottle washing assembly 110 to the conveying device 600 is assumed to be the first height. By adjusting the position of the bottle washing base 140, the bottle washing needs of the filling bottles whose bottle height is less than the first height can be met.
[0099] Reference Figure 3 The filling device 200 includes a filling head 210, a filling device base 220, a rotor pump 230, a material tank 240, a filling base 250 and a filling lifting structure. The filling device base 220 is fixedly connected to the conveying base 610.
[0100] The material tank 240 is installed on the filling device base 220. The material tank 240 is used to store the camellia oil to be filled. In this embodiment, a threaded ring is provided at the lower end of the material tank 240, and the material tank 240 is spirally connected to the upper end of the filling device base 220 through the threaded ring.
[0101] The filling base 250 is vertically slidably connected to the filling device base 220. Specifically, the filling device base 220 is provided with a vertically arranged filling base column, and the filling base 250 is vertically slidably connected to the filling base column; the filling lifting structure includes a vertically arranged filling lifting screw and a filling lifting motor, and the filling lifting motor is transmission-connected to the filling lifting screw. The filling lifting motor is provided to drive the filling lifting screw to rotate.
[0102] The filling lifting screw is rotatably connected to the filling device base 220 and is screwed to the filling base 250 .
[0103] The filling head 210 is fixed to the filling base 210. In this embodiment, the filling head 210 is installed on the filling base 210 by a clamp. The head of the filling head 210 faces downward, and the conveying path of the conveying device 600 passes directly below the filling head 210. The position of the conveying device 600 corresponding to the head of the filling head 210 is the filling area; the filling head 210 and the rotor pump 230 are connected through the first pipeline 270, and the rotor pump 230 and the material tank 240 are connected through the second pipeline 280.
[0104] The rotor pump 230 is fixed to the filling device base 220, and is used to pump the camellia oil in the material tank 240 to the filling head 210. The rotor pump 230 can be a variable frequency pump or a fixed frequency pump. In this embodiment, the rotor pump 230 is a variable frequency pump. By adjusting the rotation speed of the rotor pump 230, the flow rate of the liquid can be controlled to meet different production needs.
[0105] Furthermore, the filling head 210 is provided with a filling valve for accurately controlling the filling volume to prevent leakage of camellia oil during the filling process; one end of the first pipeline 270 is connected to the outlet of the rotor pump 230, and the other end is connected to the filling valve; the first pipeline 270 is provided with a flow meter, which is used to measure the flow rate of camellia oil during the filling process; a liquid level detector is installed inside the material tank 240, which is used to monitor the liquid level height in the material tank 240 in real time.
[0106] Reference Figure 4 and Figure 6 The first upper cover device 300 includes a first upper cover group 310, and the first upper cover group 310 includes a base 311, a conveyor belt 312, a base 313, a first cylinder 314, a stand 315, a vacuum suction head 316, a push cover group 320 and a second cylinder 317; the first upper cover group 310 is located on one side of the conveying device 600.
[0107] The conveyor belt 312 is disposed on the base 311. In this embodiment, one end of the base 311 is close to the conveying device 600, and the other end is far away from the conveying device 600. A bottle cap waiting area is disposed at the end of the base 311 far away from the conveying device 600. One end of the conveyor belt 312 is close to the conveying device 600, and the other end is far away from the conveying device 600. The conveying direction of the conveyor belt 312 is from the end far away from the conveying device 600 to the end close to the conveying device 600. The end close to the conveying device 600 is the conveying end point of the conveyor belt 312.
[0108] The base 311 is equipped with a lower cover vibration plate (not shown in the figure), and the outlet of the lower cover vibration plate is connected to the conveyor belt 312 in the bottle cap waiting area. The lower cover vibration plate is used to organize the bottle caps and convey the bottle caps downward to the conveyor belt 312 in the bottle cap waiting area. It should be noted that the lower cover vibration plate is an existing conventional structure and will not be described in detail here; in this embodiment, the lower cover vibration plate of the first upper cover device 300 organizes the outer cover of the filling bottle, and the lower cover vibration plate of the second upper cover device 400 organizes the inner cover of the filling bottle.
[0109] A bottle cap guide rail is arranged above the conveyor belt 312, one end of the bottle cap guide rail is the guide rail inlet, and the other end is the guide rail outlet. The guide rail inlet is located above the end of the base 311 away from the conveying device 600 and connected with the bottle cap waiting area, and the guide rail outlet is located above the end of the base 311 close to the conveying device 600.
[0110] The conveyor belt 312 is used to transport the bottle caps of the filled bottles toward the conveying device 600 .
[0111] The base 313 , the first cylinder 314 , the pedestal 315 , the vacuum suction head 316 , the cover pushing group 320 and the second cylinder 317 are all on the upper side of the conveyor belt 312 .
[0112] The base 313 is horizontally slidably connected to the base 311. Specifically, a horizontally arranged base guide rod is fixed to the base 313, one end of the base guide rod is away from the conveying device 600, and the other end is close to the conveying device 600. The base 311 is provided with a guide sliding groove matching the base guide rod, and the base guide rod is slidably connected to the guide sliding groove; the axial direction of the piston rod of the second cylinder 317 is consistent with the sliding direction of the base 313. Specifically, the piston rod of the second cylinder 317 is arranged parallel to the base guide rod, the cylinder body of the second cylinder 317 is fixed to the base 311, and the piston rod of the second cylinder 317 is fixed to the side of the base 313 away from the conveying device 600.
[0113] The piston rod of the first cylinder 314 is arranged vertically, and the cylinder body of the first cylinder 314 is fixed to the base 313; the base 315 is fixed to the piston rod of the first cylinder 314; the vacuum suction head 316 is installed on the base 315, and the vacuum suction head 316 is provided with a suction valve, and the head of the vacuum suction head 316 faces downward.
[0114] By installing a vacuum suction head with its head facing downward on the base 315, the bottle cap can be effectively sucked. At the same time, the vacuum suction head 316 can be used to grab bottle caps of different sizes, further making the full-automatic camellia oil filling machine suitable for filling bottles with different bottle mouth sizes.
[0115] The cover pushing group 320 is installed on the base 311, and the cover pushing group 320 is located on the upper side of the conveying end point of the conveyor belt 312. The cover pushing group 320 includes a pushing head 321 and a third cylinder 322. The cylinder body of the third cylinder 322 is fixed to the base 311, the piston rod of the third cylinder 322 is arranged horizontally and the axial direction of the piston rod of the third cylinder 322 is perpendicular to the conveying direction of the conveyor belt 312, and the piston rod of the third cylinder 322 is fixed to the pushing head 321.
[0116] When the second cylinder 317 is retracted, the vacuum suction head 316 is located above the cap pushing group 320; when the second cylinder 317 is extended, the head of the vacuum suction head 316 is located above the conveying device 600. At this time, the position of the conveying device 600 corresponding to the head of the vacuum suction head 316 is the cap placing area; before use, by adjusting the extension stroke of the second cylinder 317, after the second cylinder 317 is extended, the bottle mouth of the filling bottle can pass directly under the vacuum suction head 316.
[0117] When the second cylinder 317 and the third cylinder 322 are both retracted, the push head 321 is located directly below the vacuum suction head 316, and the position of the push head 321 in this state is defined as the cover removing area; when the third cylinder 322 is extended, the push head 321 is located at a position corresponding to the guide rail exit, and the position of the push head 321 in this state is defined as the equal cover area.
[0118] By providing the cap pushing group 320 , the bottle caps are pushed from the cap waiting area to the cap removing area, which is conducive to the vacuum suction head 316 to accurately suck the bottle caps.
[0119] The base 311 is also equipped with a bottle cap detection electric eye for monitoring the cap waiting area. When the pusher 321 moves from the cap taking area to the cap waiting area, the conveyor belt 312 starts to convey the bottle caps; when the bottle cap detection electric eye detects that a bottle cap has entered the operating range of the pusher 321, the conveyor belt 312 stops conveying the bottle caps.
[0120] Reference Figure 5 The second upper cover device 400 includes a first upper cover group 310 .
[0121] The first capping device 300 is used to convey the outer cap of the filling bottle and place the outer cap on the bottle mouth of the filling bottle; the second capping device 400 is used to convey the inner cap of the filling bottle and place the inner cap on the bottle mouth of the filling bottle.
[0122] Further, the first upper cover device 300 is also provided with a first rubber auxiliary sleeve 330, which is installed on the head of the vacuum suction head 316 of the first upper cover group 310; and / or, the second upper cover device 400 is also provided with a second rubber auxiliary sleeve, which is installed on the head of the vacuum suction head 316 of the second upper cover group. In this embodiment, the first upper cover device 300 is provided with a first rubber auxiliary sleeve 330, and the provision of the first rubber auxiliary sleeve 330 can provide a good sealing effect, ensuring that the vacuum suction cup forms a stable negative pressure environment when adsorbing an object. At the same time, the first rubber auxiliary sleeve 330 is elastic and can absorb and disperse the impact force during the adsorption and release process, reducing damage to the adsorbed object. Further, the softness of the first rubber auxiliary sleeve 330 enables it to adapt to surfaces of different shapes and materials, thereby increasing the reliability of adsorption.
[0123] Reference Figure 7 and Figure 8 The capping device 500 includes a capping device base 510, a mounting box 520 vertically slidably connected to the capping device base 510, and a mounting box lifting structure 530 for driving the mounting box 520 to vertically lift. The bottle washing base 130 is fixedly connected to the capping device base 510.
[0124] The installation box 520 is provided with a capping motor 521 , a driving gear 522 , a first telescopic coupling 523 , a driven gear 524 , a capping wheel 525 , an adjusting mechanism 590 , a capping cylinder 526 , a second telescopic coupling 528 and a lifting and rotating wheel 529 .
[0125] The driving gear 522 is installed in the middle position of the inner cavity top wall of the installation box 520, and the capping motor 521 is installed on the top of the installation box 520 and is connected to the driving gear 522; the driven gear 524 is installed in the installation box 520 and is meshed with the driving gear 522; the axis of the capping wheel 525 is arranged vertically, one end of the first telescopic coupling 523 is connected to the driven gear 524, and the other end is connected to the upper end of the capping wheel 525; the capping cylinder 526 is arranged vertically, and the inner wall bottom of the installation box 520 is connected to the capping wheel 525. A gland cylinder mounting portion is provided in the middle position of the gland cylinder 526, the cylinder body of the gland cylinder 526 is fixed to the gland cylinder mounting portion, the piston rod of the gland cylinder 526 is arranged downward and is provided with an elastic buffer block 527, the elastic buffer block 527 is rotatably connected to the lower end of the piston rod of the gland cylinder 526, specifically, a vertically arranged shaft rod is fixed to the upper end of the elastic buffer block 527, the lower end of the piston rod of the gland cylinder 526 is embedded with an axis vertically arranged first bearing, and the upper end of the shaft rod is fixed to the inner ring of the first bearing. The conveying path of the conveying device 600 passes directly below the gland cylinder 526.
[0126] The position of the conveying device 600 corresponding to the capping cylinder 526 is the capping area.
[0127] The adjusting mechanism 590 is located on one side of the capping cylinder 526, and includes an adjusting slider 592 that is horizontally slidably connected to the bottom wall of the inner cavity of the installation box 520 along a direction away from or close to the capping cylinder 526, and an adjusting motor 591 fixed to the installation box 520; the capping cylinder 526 is located in the sliding direction of the adjusting slider 592.
[0128] The adjusting slider 592 includes an adjusting slider base 592a horizontally slidably connected to the installation box 520, a lifting and lowering adjusting block 592b vertically slidably connected to the adjusting slider base 592a, and a lifting and lowering screw rod 592c vertically arranged and spirally connected to the lifting and lowering adjusting block 592b, the lower end of the lifting and lowering screw rod 592c is rotatably connected to the adjusting slider base 592a; the lifting and lowering rotating wheel 529 is rotatably connected to the upper end of the installation box 520, one end of the second telescopic coupling 528 is connected to the lifting and lowering rotating wheel 529, and the other end is connected to the upper end of the lifting and lowering screw rod 592c; the output shaft of the adjusting motor 591 has an external threaded section, and the external threaded section of the output shaft of the adjusting motor 591 is spirally connected to the adjusting slider base 592a; in this embodiment, the capping wheel 525 is rotatably connected to the lifting and lowering adjusting block 592b on the adjusting slider 592 through a bearing.
[0129] A lifting rotating wheel 529, a second telescopic coupling 528 and an adjusting mechanism 590 are provided to adjust the position of the capping wheel 525 to adapt to the height of the bottle caps of different filling bottles; the adjusting motor 591 is used to drive the adjusting slider 592 to move towards or away from the capping cylinder 526, and at the same time drive the capping wheel 525 to move towards or away from the filling bottles on the capping area.
[0130] The capping device base 510 is also equipped with an entrainment return group located below the capping cylinder 526. The entrainment return group includes an entrainment detection electric eye installed on the capping device base 510, a first entrainment member 512 located on one side of the conveying device 600, and a second entrainment member located on the other side of the conveying device 600 and symmetrically arranged with the first entrainment member 512. The first entrainment member 512 includes an entrainment wheel and an entrainment cylinder. The piston rod of the entrainment cylinder is arranged horizontally, and the cylinder body of the entrainment cylinder is fixed on the capping device base 510. The piston rod of the entrainment cylinder is fixed with a mounting end plate. The axis of the entrainment wheel is arranged vertically, and the entrainment wheel is rotatably connected to the mounting end plate. The entrainment cylinder is used to drive the entrainment wheel to move toward the capping area. The second entrainment member has the same structure as the first entrainment member 512.
[0131] The entrainment and homing group is provided to confine the uncapped filling bottles within the capping area, so as to facilitate the capping operation of the capping wheel 525 .
[0132] Correction belts 620 with elastic surfaces and fixed adjustment members 630 corresponding to the correction belts 620 are provided on both sides of the conveyor belt 611. In this embodiment, the structures of the correction belts 620 are the same. For the convenience of description, one of the correction belts 620 is taken as an example for description. One side of each correction belt 620 is an elastic surface, and the other side has a mounting groove. The elastic surfaces of the correction belts 620 on both sides of the conveyor belt 611 face each other.
[0133] Furthermore, the structures of the fixed adjustment members 630 are the same, and one of the fixed adjustment members 630 is used as an example for description. The fixed adjustment member 630 includes a fixed seat 631, an adjustment vertical rod 632 and an adjustment cross bar 633. The fixed seat 631 is fixed to the conveying base 610, the adjustment vertical rod 632 is arranged vertically and slidably connected to the fixed seat 631, and the adjustment cross bar 633 is arranged horizontally and slidably connected to the adjustment vertical rod 632. One end of the adjustment cross bar 633 is away from the conveyor belt 611, and the other end is close to the conveyor belt 611. The fixed seat 631 is also provided with a first sliding locking structure for fixing the adjustment vertical rod 632, and the adjustment vertical rod 632 is also provided with a second sliding locking structure for fixing the adjustment cross bar 633. It should be noted that the first sliding locking structure and the second sliding locking structure are both conventional locking structures, which will not be repeated here. The end of the adjustment cross bar 633 close to the conveyor belt 611 is installed on the corresponding installation groove of the correction belt 620. The relative height between the adjustment crossbar 633 and the conveyor belt 611 can be adjusted by sliding the adjustment vertical rod 632, and then the relative height between the correction belt 620 and the conveyor belt 611 can be adjusted, so as to meet the correction needs of different filling bottle heights. The distance between the end of the adjustment crossbar 633 away from the conveyor belt 611 and the conveyor belt 611 can be adjusted by sliding the adjustment crossbar 633, so as to adjust the relative distance between the correction belts 620 on both sides of the conveyor belt 611, and adjust the distance between the correction belts 620 on both sides of the conveyor belt 611 and the center line of the conveying path, which is conducive to meeting the needs of different filling bottle widths or different filling bottle diameters.
[0134] Providing the correction belt 620 can effectively prevent the filling bottles from deviating from the conveying path during the conveying process. At the same time, providing the correction belt 620 with an elastic surface is beneficial to increasing the contact area between the correction belt 620 and the filling bottles that deviate from the conveying path, thereby helping to prevent the correction belt 620 from scratching the bottle body of the filling bottle.
[0135] The conveying device 600 is provided with intercepting components at positions corresponding to the bottle washing device 100, the filling device 200, the first upper cover device 300 and the second upper cover device 400. Specifically, the conveying device 600 is provided with intercepting components in the bottle washing area, the filling area, the cover placing area corresponding to the first upper cover device 300 and the cover placing area corresponding to the second upper cover device 400.
[0136] Each interception component is arranged in sequence along the conveying path of the conveying device 600; each interception component includes an air cut-off cylinder 641, an air blocking cylinder 642 and an interception detection electric eye.
[0137] Each air cut-off cylinder 641, each air blocking cylinder 642 and each interception detection electric eye are horizontally slidably connected to the conveying device 600 and are provided with a sliding fixing member. It should be noted that the sliding fixing member is an existing conventional structure and will not be described in detail here.
[0138] In the same interception assembly, the air interception cylinder 641 , the interception detection electric eye and the air interception cylinder 642 are arranged in sequence along the conveying path of the conveying device 600 .
[0139] The extended state of each air-cutting cylinder 641 is the initial state of each air-cutting cylinder 641 , and the retracted state of each air-blocking cylinder 642 is the initial state of each air-blocking cylinder 642 .
[0140] In this embodiment, a first intercepting slide bar is provided on the bottle washing base 130, which is horizontally arranged and parallel to the slide bar 141 on the bottle washing base 130. The first intercepting slide bar is located on one side of the conveying base 610, and the distances from both ends of the first intercepting slide bar to the conveying base 610 are the same. The air intercepting cylinder 641 located in the bottle washing area and the air intercepting cylinder 642 located in the bottle washing area are fixed with a clamp. The air intercepting cylinder 641 located in the bottle washing area and the air intercepting cylinder 642 located in the bottle washing area are both fixed to the first intercepting slide bar through the clamp. It should be noted that the clamp is an existing conventional structure and will not be repeated here.
[0141] The air cut-off cylinder 641 located in the bottle washing area and the air blocking cylinder 642 located in the bottle washing area are both located on one side of the conveyor belt 611 and fixed on the same correction belt 620 .
[0142] The air cut-off cylinder 641 located in the cover placing area corresponding to the first upper cover device 300 and the air blocking cylinder 642 located in the cover placing area corresponding to the first upper cover device 300 are both located on one side of the conveyor belt 611 and fixed on the same correction belt 620 .
[0143] The air cut-off cylinder 641 located in the cover placing area corresponding to the second upper cover device 400 and the air blocking cylinder 642 located in the cover placing area corresponding to the second upper cover device 400 are both located on one side of the conveyor belt 611 and fixed on the same correction belt 620 .
[0144] Before use or when changing the specifications of the filling bottle, it is necessary to adjust the positions of each intercepting component first, so that: after the filling bottle is intercepted in the bottle washing area, the bottle mouth of the filling bottle is located directly below the head of the corresponding bottle washing component 110; after the filling bottle is intercepted in the filling area, the bottle mouth of the filling bottle is located directly below the head of the filling head 210; after the filling bottle is intercepted in the capping area of the first upper cover device 300, the bottle mouth of the filling bottle is located directly below the vacuum suction head 316 of the first upper cover device 300; after the filling bottle is intercepted in the capping area of the second upper cover device 400, the bottle mouth of the filling bottle is located directly below the vacuum suction head 316 of the second upper cover device 400.
[0145] By setting the interception component, the filling bottle can be intercepted at the specified position, which is conducive to the operation of the machine at the corresponding position.
[0146] Furthermore, the fully automatic camellia oil filling machine also includes a test bench 700 and an emergency brake device. The test bench 700 is located between the filling device 200 and the second upper cover device 400. It should be noted that the test bench 700 is an existing conventional visual inspection platform or automatic optical inspection platform purchased on the market. Before use, the parameters of the visual inspection platform or the automatic optical inspection platform are set in advance; the test bench 700 is set to detect the filling quality. The emergency brake device is set to ensure that the power can be cut off immediately in the event of danger to ensure the safety of operators and equipment.
[0147] The following is an introduction to the main pre-use preparations and automatic operation process of the fully automatic camellia oil machine:
[0148] Before use, first determine the specifications of the filling bottles, inner caps and outer caps, and then adjust the position of the correction belt 620 on the conveying device 600 along the conveying trajectory so that the filling bottles do not deviate from the trajectory during the conveying process; then adjust the distance between adjacent sliding heads 142 so that the distance between adjacent sliding heads 142 is the distance between two adjacent filling bottles after at least two filling bottles are intercepted by the same air blocking cylinder 642 under the preset conveying trajectory; then adjust the position of the interception assembly on the bottle washing area so that each filling bottle located in the bottle washing area is located directly below the vent of the corresponding bottle washing assembly 110 after being intercepted; next adjust the position of the interception assembly on the filling area so that the filling bottles located in the filling area are located directly below the filling head 210 after being intercepted; then adjust The position of the intercepting component in the capping area corresponding to the second upper cover device 400 is adjusted so that the filled bottles located in the capping area corresponding to the second upper cover device 400 are located directly below the vacuum suction head 316 after the second cylinder 317 extends to a predetermined stroke after being intercepted; the adjustment method of the position of the intercepting component in the capping area corresponding to the first upper cover device 300 is the same as the adjustment method of the position of the intercepting component in the capping area corresponding to the second upper cover device 400, and will not be repeated; while adjusting the position of each intercepting component, the height position of the bottle washing base 140, the height position of the filling base 250 and the height position of the installation box 520 also need to be adjusted synchronously; finally, the height position of the capping wheel 525 is adjusted so that the capping wheel 525 matches the height of the outer cap that needs to be rotated on the filled bottle.
[0149] Next, the fully automatic operation process of the filling bottle in the fully automatic camellia oil filling machine is introduced:
[0150] First, the bottles to be filled are placed on the conveying device 600. The manipulator is used to place the bottles to be filled in the waiting area for the bottles to be filled in sequence, and the conveyor belt 611 conveys the bottles to the bottle washing device 100. The air cut-off cylinder 641 in the bottle washing area intercepts the conveyed bottles, and the bottles can enter the bottle washing device 100 only after the air cut-off cylinder 641 in the bottle washing area is retracted.
[0151] When the interception detection electric eye of the bottle washing area detects that there are no filled bottles in the bottle washing area, the air interception cylinder 642 of the bottle washing area extends out, and the air cut-off cylinder 641 of the bottle washing area is retracted, and the conveyor belt 611 runs.
[0152] The filled bottles intercepted by the air cut-off cylinder 641 in the bottle washing area enter the bottle washing area in sequence; when the interception detection electric eye in the bottle washing area detects that the filled bottles have arrived at the designated position or the time preset by the engineer has arrived, the conveyor belt 611 stops running.
[0153] The air intercepting cylinder 641 of the bottle washing area extends out to intercept the filling bottles that have not yet entered the bottle washing area. The bottle washing base regulating cylinder drives the lower bottle washing base to slide downward, and the head of the bottle washing assembly 110 presses down the bottle mouth of the corresponding filling bottle, opens the air suction valve of the bottle washing assembly 110, and performs the air suction action; after the preset time is reached, the air blowing valve is opened; after the preset time is reached, the air suction valve and the air blowing valve are closed; the bottle washing base regulating cylinder drives the lower bottle washing base to slide upward.
[0154] The air blocking cylinder 642 in the bottle washing area is retracted, and the conveyor belt 611 runs and transmits the filled bottles after the bottle washing out of the bottle washing area. After the bottle discharge time preset by the engineer or when the interception detection electric eye located in the bottle washing area detects that there are no filled bottles in the bottle washing area, the air blocking cylinder 642 in the bottle washing area is extended, and the air intercepting cylinder 641 in the bottle washing area is retracted, and the above actions are repeated. The filled bottles intercepted by the air intercepting cylinder 641 in the bottle washing area enter the bottle washing area in turn, complete the bottle washing action and are transmitted out of the bottle washing area.
[0155] When the interception detection electric eye in the filling area detects that there are no filling bottles in the filling area, the air blocking cylinder 642 in the filling area extends, and the air interception cylinder 641 in the filling area retracts, and the conveyor belt 611 runs and conveys the filling bottles transmitted from the bottle washing area into the filling area. When the interception detection electric eye in the filling area detects that the filling bottles have arrived at the specified position, the conveyor belt 611 stops running. The air interception cylinder 641 in the filling area extends to intercept the filling bottles that have not yet entered the filling area. The filling valve opens. The rotor pump 230 runs and fills according to the predetermined filling volume and filling speed. After the filling is completed, the filling valve is closed. The air blocking cylinder 642 in the filling area is retracted, and the conveyor belt 611 runs and conveys the filled bottles out of the filling area after filling. When the interception detection electric eye in the filling area detects that there are no filled bottles in the filling area, the air blocking cylinder 642 in the filling area is extended, and the air cut-off cylinder 641 in the filling area is retracted, and the above actions are repeated. The filled bottles intercepted by the air cut-off cylinder 641 in the filling area enter the filling area in turn to complete the filling action and are conveyed out of the filling area.
[0156] After the filling is completed, the filled bottle passes through the second upper cover device 400 and the first upper cover device 300 in sequence. The operation processes of the second upper cover device 400 and the first upper cover device 300 are basically the same, and the operation process of the filled bottle in the first upper cover device 300 is taken as an example for explanation.
[0157] The third cylinder 322 of the cap pushing group 320 extends, the lower cap vibration plate operates, and the conveyor belt 312 operates. When the bottle cap detection electric eye on the base 311 detects that a bottle cap has entered the operating range of the push head 321, the lower cap vibration plate stops operating, and the conveyor belt 312 stops operating. The third cylinder 322 of the cap pushing group 320 is retracted, the first cylinder 314 extends, the suction valve of the vacuum suction head 316 opens, and the vacuum suction head 316 sucks the bottle cap. After the time preset by the engineer is reached, the first cylinder 314 is retracted and the second cylinder 317 is extended. When the interception detection electric eye of the cap placing area of the first cap device 300 detects that there is no filling bottle in the cap placing area of the first cap device 300, the blocking cylinder 642 of the cap placing area of the first cap device 300 extends, and at the same time, the intercepting cylinder 641 of the cap placing area of the first cap device 300 is retracted, and the conveyor belt 611 operates. When the interception detection electric eye of the cover placement area of the first cover device 300 detects that the filled bottle has reached the designated position, the conveyor belt 611 stops running, and the interception cylinder 641 of the cover placement area of the first cover device 300 extends to intercept the filled bottle that has not yet entered the cover placement area of the first cover device 300. The first cylinder 314 extends, and the suction valve of the vacuum suction head 316 is closed. After the time preset by the engineer, the first cylinder 314 is retracted, and the second cylinder 317 is retracted. The air blocking cylinder 642 of the capping area of the first upper cover device 300 is retracted, and the conveyor belt 611 runs and conveys the filled bottles with the bottle caps placed thereon out of the capping area of the first upper cover device 300. When the interception detection electric eye of the capping area of the first upper cover device 300 detects that there are no filled bottles in the capping area of the first upper cover device 300, the air blocking cylinder 642 of the capping area of the first upper cover device 300 is extended, and the air intercepting cylinder 641 of the capping area of the first upper cover device 300 is retracted, and the above actions are repeated. The filled bottles intercepted by the air intercepting cylinder 641 of the capping area of the first upper cover device 300 enter the capping area of the first upper cover device 300 in turn, complete the bottle cap placement action, and are conveyed out of the capping area of the first upper cover device 300.
[0158] When the entrainment detection electric eye detects that the filling bottle enters the capping area, the entrainment cylinder of the entrainment homing group extends to restrict the filling bottle in the capping area. The adjustment motor 591 drives the adjustment slider 592 to move in the direction close to the capping cylinder 526, driving the capping wheel 525 to move toward the filling bottle in the capping area until the filling bottle is clamped. The capping cylinder 526 extends and presses against the bottle cap of the filling bottle. The capping motor 521 is started to perform the capping operation. When the capping wheel 525 reaches a certain torque, the capping motor 521 stops working and the capping cylinder 526 is retracted; the adjustment motor 591 drives the adjustment slider 592 to move away from the capping cylinder 526 until it returns to the initial position; the entrainment cylinder of the entrainment homing group is retracted, the filling bottle capping is completed and leaves the capping area with the conveyor belt, completing the capping action. Repeat the above actions, the next filling bottle enters the capping area to complete the capping action and is conveyed out of the capping area.
[0159] When replacing filling bottles with different bottle mouth sizes and bottle caps of different sizes, the fully automatic camellia oil filling machine can also be directly applied. In order to ensure that the vacuum suction head 316 can more stably adsorb the bottle cap, the first upper cover device 300 can be further replaced with a first rubber auxiliary sleeve 330 matching the corresponding bottle cap and / or a second rubber auxiliary sleeve matching the corresponding bottle cap can be added to the second upper cover device 400.
[0160] When the outer contour of the filling bottle changes, it is necessary to redo the adjustment before use.
[0161] After adopting the above technical scheme, by setting the conveying path of the conveying device 600 to pass through the bottle washing device 100, the filling device 200, the first cover device 300, the second cover device 400 and the screw capping device 500 in sequence, the filled bottle enters the full-automatic camellia oil machine and passes through the bottle washing device 100, the filling device 200, the second cover device 400, the first cover device 300 and the screw capping device 500 in sequence, so that the bottle washing, filling, cover and screw capping actions can be completed, and the operation is continuous, and the degree of automation is relatively high.
[0162] The present invention is described in detail above with reference to the accompanying drawings, but the embodiments of the present invention are not limited to the above embodiments. Those skilled in the art can make various modifications to the present invention based on the prior art, all of which belong to the protection scope of the present invention.
Claims
1. A fully automatic camellia oil filling machine, comprising a filling device, characterized in that: The bottle-washing device further comprises a bottle-washing device, a first cover-up device, a second cover-up device, a capping device and a conveying device; the conveying path of the conveying device sequentially passes through the bottle-washing device, the filling device, the second cover-up device, the first cover-up device and the capping device; the conveying device is provided with intercepting components at positions corresponding to the bottle-washing device, the filling device, the first cover-up device and the second cover-up device; The first upper cover device comprises a first upper cover group located at one side of the conveying device, the first upper cover group comprises a base, a conveyor belt arranged on the base, a base horizontally slidably connected to the base, a first cylinder with a piston rod arranged vertically downward and a cylinder body installed on the base, a pedestal fixed to the piston rod of the first cylinder, a vacuum suction head installed on the pedestal with its head facing downward, a push cover group installed on the base, and a second cylinder with a cylinder body fixed to the base and a piston rod fixed to the base, wherein the axial direction of the piston rod of the second cylinder is consistent with the sliding direction of the base; The cover pushing group is located on the upper side of the conveying end point of the conveyor belt; When the second cylinder is retracted, the vacuum suction head is located above the cover pushing group, and when the second cylinder is extended, the vacuum suction head is located above the conveying device; The second upper cover device includes the first upper cover group.
2. The fully automatic camellia oil filling machine according to claim 1, characterized in that: Each of the push cover groups comprises a push head and a third cylinder; In the same push cover group, the cylinder body of the third cylinder is fixed to the corresponding base, the piston rod of the third cylinder is arranged horizontally and the axial direction of the piston rod is perpendicular to the conveying direction of the corresponding conveyor belt, and the push head is fixed to the piston rod of the third cylinder; The first upper cover device is also provided with a first rubber auxiliary sleeve, which is installed on the head of the vacuum suction head of the first upper cover group; and / or the second upper cover device is also provided with a second rubber auxiliary sleeve, which is installed on the head of the vacuum suction head of the first upper cover group.
3. The fully automatic camellia oil filling machine according to claim 1, characterized in that: The conveying device comprises a conveying base and a conveying belt installed on the conveying base, and correction belts with elastic surfaces and fixed adjustment parts corresponding to each correction belt are arranged on both sides of the conveying belt; Each of the fixed adjustment members comprises a fixed seat, an adjustment vertical rod and an adjustment cross rod; in the same fixed adjustment member, the fixed seat is fixed to the conveying base, the adjustment vertical rod is vertically arranged and slidably connected to the fixed seat, the adjustment cross rod is horizontally arranged and slidably connected to the adjustment vertical rod, one end of the adjustment cross rod is fixed to the corresponding correction belt, and the fixed seat and the adjustment vertical rod are both provided with a sliding locking structure; Each of the interception components is arranged in sequence along the conveying path of the conveying device; Each interception assembly includes an air cut-off cylinder, an air blocking cylinder and an interception detection electric eye; each air cut-off cylinder and each air blocking cylinder and each interception detection electric eye are horizontally slidably connected to the conveying device and are provided with a sliding fixing member. In the same interception assembly, the air interception cylinder, the interception detection electric eye and the air interception cylinder are arranged in sequence along the conveying path of the conveying device.
4. The fully automatic camellia oil filling machine according to claim 1, characterized in that: The bottle washing device comprises a bottle washing assembly, an air pressure control group, a bottle washing base, a bottle washing base vertically slidably connected to the bottle washing base, and a bottle washing lifting structure for driving the bottle washing base to vertically lift and lower; the conveying device is fixedly connected to the bottle washing base; the bottle washing base is provided with a horizontally arranged sliding rod, a sliding head horizontally slidably connected to the sliding rod and corresponding to the bottle washing assembly one by one, and a locking structure for fixing the sliding head, each of the bottle washing assembly and the sliding head has at least one, each of the bottle washing assembly is fixed to the corresponding sliding head, each of the bottle washing assembly has an air vent with its mouth facing downward, and the conveying path of the conveying device passes directly below each of the air vents; an air intake valve is provided on one side of each of the bottle washing assemblies, and an air blowing valve is provided on the other side, and each of the air intake valves and each of the air blowing valves are connected to the air pressure control group through a pipeline.
5. The fully automatic camellia oil filling machine according to claim 1, characterized in that: The filling device includes a filling head, a filling device base, a rotor pump fixed to the filling device base, a material tank installed on the filling device base, a filling base vertically slidably connected to the filling device base, and a filling lifting structure for driving the filling base to vertically lift and lower, the conveying device is fixedly connected to the filling device base; the filling head is fixed to the filling base, the head of the filling head faces downward, and the conveying path of the conveying device passes directly under the filling head; the filling head and the rotor pump are connected by a first pipeline, and the rotor pump and the material tank are connected by a second pipeline; the rotor pump is a variable frequency pump or a fixed frequency pump.
6. A fully automatic camellia oil filling machine as claimed in claim 5, characterized in that: The filling head is provided with a filling valve, one end of the first pipeline is connected to the outlet of the rotor pump, and the other end is connected to the filling valve; the first pipeline is provided with a flow meter; and a liquid level detector is installed inside the material tank.
7. The fully automatic camellia oil filling machine according to claim 1, characterized in that: The capping device comprises a capping device base, an installation box vertically slidably connected to the capping device base, and an installation box lifting structure for driving the installation box to vertically slide; the conveying device is fixedly connected to the capping device base; The installation box is provided with a capping motor, a driving gear, a first telescopic coupling, a driven gear, a capping wheel, an adjusting mechanism and a capping cylinder; The driving gear is installed in the middle position of the top wall of the inner cavity of the installation box, the rotating cap motor is installed on the top of the installation box and is connected to the driving gear in transmission; the driven gear is installed in the installation box and is meshed with the driving gear; the axis of the rotating cap wheel is arranged vertically and located on one side of the capping cylinder, one end of the first telescopic coupling is connected to the driven gear, and the other end is connected to the upper end of the rotating cap wheel; the capping cylinder is arranged vertically, the piston rod of the capping cylinder is arranged downward and is provided with an elastic buffer block, and the conveying path of the conveying device passes directly below the capping cylinder; the adjusting mechanism is located on one side of the capping cylinder, the adjusting mechanism includes an adjusting slider horizontally slidably connected to the bottom wall of the inner cavity of the installation box and an adjusting motor fixed to the installation box and used to drive the adjusting slider to slide horizontally, and the rotating cap wheel is rotatably connected to the adjusting slider through a bearing; the capping cylinder is located in the sliding direction of the adjusting slider.
8. The fully automatic camellia oil filling machine according to claim 7, characterized in that: The base of the capping device is also equipped with an entrainment and return group located below the capping cylinder, the entrainment and return group includes a first entrainment member located on one side of the conveying device and a second entrainment member located on the other side of the conveying device and symmetrically arranged with the first entrainment member, the first entrainment member includes an entrainment wheel and an entrainment cylinder, the piston rod of the entrainment cylinder is horizontally arranged, the axis of the entrainment wheel is vertically arranged, and the entrainment wheel is rotatably connected to the piston rod of the entrainment cylinder.
9. The fully automatic camellia oil filling machine according to claim 7, characterized in that: The installation box is also provided with a second telescopic coupling and a lifting rotating wheel; The adjusting slider comprises an adjusting slider base horizontally slidably connected to the installation box, a lifting and lowering adjusting block vertically slidably connected to the adjusting slider base, and a lifting and lowering screw rod vertically arranged and spirally connected to the lifting and lowering adjusting block, the lower end of the lifting and lowering screw rod is rotatably connected to the adjusting slider base, the lifting and lowering rotating wheel is rotatably connected to the upper end of the installation box, one end of the second telescopic coupling is connected to the lifting and lowering rotating wheel, and the other end is connected to the upper end of the lifting and lowering screw rod; the output shaft of the adjusting motor is spirally connected to the adjusting slider base; the capping wheel is rotatably connected to the lifting and lowering adjusting block through a bearing.
10. A fully automatic camellia oil filling machine as claimed in any one of claims 1 to 9, characterized in that: It also includes a testing platform and an emergency braking device installed on the testing platform, and the testing platform is located between the filling device and the second upper cover device.
Citation Information
Patent Citations
Edible oil filling machine
CN220999229U