Finished product tray placing machine

Abstract

The utility model discloses a finished product wobble plate machine which comprises a working table, a vibration plate, a straight vibration mechanism, a discharging mechanism and a wobble plate mechanism, an identification device is installed on the working table on the front side of the straight vibration mechanism, and the discharging mechanism further comprises a material receiving device capable of reciprocating in the front-back direction and a material taking device capable of reciprocating in the left-right direction. A material taking device is mounted on the left side of the material receiving device; the wobble plate mechanism further comprises a machine frame, a gantry type XY moving module, a claw hand and a material carrying seat capable of moving back and forth in a reciprocating mode and carrying materials in a classified mode. The utility model has the functions that the device can detect and accurately identify qualified and unqualified products and classify and place the qualified and unqualified products, simultaneously, the workable space on the workbench is utilized to the greatest extent, the processing procedures are reduced, and the processing efficiency and the space utilization rate on the workbench are improved.

Description

Technical Field

[0001] This utility model patent belongs to the technical field of mold splitting equipment, and specifically relates to a finished product plating machine. Background Art

[0002] In the metal powder injection molding process, the production of MIM products includes powder injection, degreasing and sintering. After the sintered MIM product is sintered and formed, it is necessary to cut the gate in the middle and then divide the points, arrange the plates and stack them.

[0003] In traditional technology, when MIM products with gates removed are divided into holes and plated, workers are required to do the plate placement manually. Manual plate placement is not only inefficient, but also requires a large number of workers and has high labor costs. In addition, the labor intensity of the workers is high. At the same time, the speed and accuracy of manual plate placement are affected by the workers' operating proficiency.

[0004] Therefore, the prior art, such as Chinese patent (CN219468099U), discloses an automatic plate-staggering device for MIM products, including a workbench and a plate-staggering fixture, a vibration plate mechanism is arranged at one end of the workbench, a direct vibration mechanism is arranged at the discharge end of the vibration plate mechanism, a receiving mold is arranged at the discharge end of the direct vibration mechanism, a first translation module for driving the receiving mold to reciprocate is installed on the workbench, a swing mechanism is arranged on the workbench on one side of the receiving mold, a four-axis manipulator is arranged at the discharge end of the receiving mold, a plate-staggering fixture is installed at the arm end of the four-axis manipulator, an empty plate material seat is arranged on one side of the four-axis manipulator, a second translation module for driving the empty plate material seat to reciprocate is installed on the workbench, a full plate material seat is arranged on the other side of the four-axis manipulator, and a third translation module for driving the full plate material seat to reciprocate is installed on the workbench.

[0005] After actual application, the inventor found that the device still has the following defects:

[0006] 1. During the process of discharging and placing on the plate, the device cannot identify a very small number of products with unqualified appearance or appearance, and can only detect and identify them again after placing on the plate, which increases the number of processes and reduces the processing efficiency;

[0007] 2. A four-axis manipulator is installed at the center of the workbench of the device. Although the accuracy is guaranteed, the four-axis manipulator will occupy a large amount of working space on the workbench. Generally speaking, the space utilization rate on the workbench is reduced.

[0008] In order to solve the above problems, this paper proposes a finished product plating machine. Utility Model Content

[0009] In order to solve the above technical problems, the utility model provides a finished product plating machine, which can detect and accurately identify qualified and unqualified products, and classify them and arrange them on plates. At the same time, it also maximizes the use of the workable space on the workbench, reduces the processing procedures, and improves the processing efficiency and the space utilization on the workbench.

[0010] In order to achieve the above technical effects, the utility model is implemented through the following technical solutions: a finished product plate-staggering machine, comprising a workbench, a vibration plate, a direct vibration mechanism, a discharging mechanism, and a swing plate mechanism. The workbench is provided with a vibration plate, a direct vibration mechanism, a discharging mechanism, and a swing plate mechanism. The discharging end of the vibration plate is connected to the direct vibration mechanism, and the discharging end of the direct vibration mechanism is connected to the discharging mechanism. The swing plate mechanism is installed on the rear side of the discharging mechanism. An identification device is installed on the workbench in front of the direct vibration mechanism. The discharging mechanism also includes a material receiving device that can reciprocate in the front and rear directions, and a material taking device that can reciprocate in the left and right directions. The material taking device is installed on the left side of the material receiving device; the swing plate mechanism also includes a frame, a gantry-type XY mobile module, a claw hand, and a loading seat that can reciprocate in the front and rear directions and classify the load. The frame is installed on the workbench on the rear side of the discharging mechanism, and a liftable gantry-type XY mobile module is slidably installed on the frame. A claw hand is installed on the loading platform of the gantry-type XY mobile module, and the loading seat is installed on the workbench below the gantry-type XY mobile module.

[0011] Preferably, the identification device further comprises a base frame and a high-definition camera, and a high-definition camera facing the direct vibration mechanism is installed on the top of the frame.

[0012] Preferably, the material taking device further comprises a PPU material taking manipulator and a translation module B, and the PPU material taking manipulator is installed on the translation module B.

[0013] Preferably, the material receiving device further comprises a material receiving platform and a translation module A, and the material receiving platform is mounted on the translation module A.

[0014] Preferably, a receiving plate A for carrying qualified products and a receiving plate B for carrying unqualified products are respectively provided on the left and right sides of the upper surface of the receiving table.

[0015] Preferably, the frame also includes a pillar, a base, and an electric telescopic rod. The pillar is installed on a workbench on the rear side of the discharging mechanism, the base is installed on the top of the pillar, and the electric telescopic rod is installed on the lower side of the base and its driving end is connected to the upper surface of the gantry XY movable module.

[0016] Preferably, the claw also includes a small suction cup group for grabbing products on the receiving table and a large suction cup group for grabbing the upper material tray of the loading seat. The large suction cup group can be lifted and installed on the outside of the small suction cup group.

[0017] Preferably, the loading seat also includes a material seat A for carrying an empty tray, a material seat B for carrying a full tray of qualified products, a material seat C for carrying a full tray of unqualified products, and a translation module C. A translation module C is arranged below the material seat A, the material seat B, and the material seat C.

[0018] Preferably, the material holder A also includes a material holder a for carrying empty material trays of qualified products and a material holder b for carrying empty material trays of unqualified products.

[0019] Beneficial effects of the utility model:

[0020] The vibration plate and direct vibration mechanism designed in the device can automatically discharge scattered products so that they can be arranged in order on the direct vibration mechanism. In this process, the identification mechanism can identify qualified and unqualified products, and then the material picking device can pre-sort and arrange the products arranged in order by the direct vibration mechanism on the receiving device, and then the claw hand will place a row of products on the receiving device in rows on the material tray of the loading seat. After the tray is full, the claw hand will stack the tray on the corresponding loading seat; in the above-mentioned classification material picking and classification material receiving process, the identification device can be used to accurately classify the products, and the translation module A and the translation module B can be used to realize the translation of each mechanism when classifying the products. For the plate placing process, the device uses the frame and the gantry XY moving module to better utilize the working space of the workbench; and in general, the device can identify and classify the products and plate them, which not only ensures the working accuracy, but also improves the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for describing the embodiment will be briefly introduced below. Those skilled in the art can also obtain other drawings based on these drawings without paying any creative work.

[0022] Figure 1 It is a structural diagram of the utility model;

[0023] Figure 2 This is a top view of the utility model without the swing plate mechanism;

[0024] Figure 3 It is the right view of the utility model;

[0025] Figure 4 For this utility model Figure 3 Sectional view of middle A;

[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0027] 1. Workbench; 2. Vibration plate; 3. Direct vibration mechanism; 4. Base frame; 5. High-definition camera; 6. Translation module A; 7. Translation module B; 8. PPU material picking robot; 9. Material receiving plate A; 10. Material receiving plate B; 11. Pillar; 12. Base; 13. Electric telescopic rod; 14. Gantry type XY moving module; 15. Small suction cup group; 16. Large suction cup group; 17. Material tray; 18. Material holder A; 19. Material holder B; 20. Material holder C; 21. Translation module C; 22. Material holder a; 23. Material holder b. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0029] like Figures 1 to 4 As shown, the prior art in this embodiment has the following problems: the inventors found that the prior art, such as a MIM product automatic plating device disclosed in Chinese patent (CN219468099U), also has the following defects: during the discharging and plating process, the device cannot identify a very small number of products with unqualified appearance or appearance, and can only detect and identify them again after plating, which increases the process and reduces the processing efficiency; a four-axis manipulator is installed at the center of the workbench 1 of the device. Although the accuracy is guaranteed, the four-axis manipulator will occupy a large amount of working space on the workbench 1. Generally speaking, the space utilization rate on the workbench 1 is reduced.

[0030] Therefore, the inventor provides a finished product plate placing machine, including a workbench 1, a vibration plate 2, a direct vibration mechanism 3, a discharging mechanism, and a plate placing mechanism. The workbench 1 is provided with a vibration plate 2, a direct vibration mechanism 3, a discharging mechanism, and a plate placing mechanism. The discharging end of the vibration plate 2 is connected to the direct vibration mechanism 3, and the discharging end of the direct vibration mechanism 3 is connected to the discharging mechanism. A plate placing mechanism is installed at the rear side of the discharging mechanism. An identification device is installed at the front side of the workbench 1 of the direct vibration mechanism 3. The discharging mechanism also includes a receiving device that can reciprocate in the front and rear directions. The discharging mechanism is provided with a material taking device which can reciprocate in the left and right directions, and a material taking device is installed on the left side of the material receiving device; the swing plate mechanism also includes a frame, a gantry-type XY movable module 14, a claw hand, and a loading seat which can reciprocate in the front and rear directions and classify the loads, the frame is installed on the workbench 1 on the rear side of the discharging mechanism, a liftable gantry-type XY movable module 14 is slidably installed on the frame, a claw hand is installed on the loading platform of the gantry-type XY movable module 14, and the loading seat is installed on the workbench 1 below the gantry-type XY movable module 14.

[0031] The effect is: during the process of classifying and picking up materials and classifying and receiving materials, the device can accurately classify products through the identification device, and also realize the translation of each mechanism during product classification through the translation module A6 and the translation module B7. As for the plating process, the device uses the frame and the gantry-type XY moving module 14 to better utilize the working space of the workbench 1; and in general, the device can identify, classify and arrange products, which not only ensures the working accuracy, but also improves the processing efficiency.

[0032] Furthermore, the identification device also includes a base frame 4 and a high-definition camera 5. The top of the frame is equipped with a high-definition camera 5 facing the direct vibration mechanism 3; this structure can identify qualified and unqualified products on the direct vibration mechanism 3.

[0033] Furthermore, the material picking device also includes a PPU material picking robot 8 and a translation module B7, and the PPU material picking robot 8 is installed on the translation module B7; this structure can take out qualified and unqualified products on the direct vibration mechanism 3 through the PPU material picking robot 8 and place them on the material receiving device, and in this process, when taking out qualified products, the translation module B7 drives the PPU material picking robot 8 to move to the left, so that the material discharge point of the PPU material picking robot 8 is aligned with the material receiving plate A9, and then drives the PPU material picking robot 8 to reset after placement; when taking out unqualified products, the translation module B7 drives the PPU material picking robot 8 to move to the right, so that the material discharge point is aligned with the material receiving plate B10, and then continues to reset after placement, so that classified material picking can be achieved.

[0034] Furthermore, the material receiving device also includes a material receiving table and a translation module A6, and the material receiving table is installed on the translation module A6; this structure can receive the products taken out by the PPU material taking robot 8.

[0035] Furthermore, a receiving plate A9 for carrying qualified products and a receiving plate B10 for carrying unqualified products are respectively arranged on the left and right sides of the upper surface of the receiving table.

[0036] Furthermore, the frame also includes a support 11, a base 12, and an electric telescopic rod 13. The support 11 is installed on the workbench 1 on the rear side of the discharging mechanism, the base 12 is installed on the top of the support 11, and the electric telescopic rod 13 is installed on the lower side of the base 12 and its driving end is connected to the upper surface of the gantry type XY movable module 14; the structure uses the support 11 arranged around the workbench 1 as a supporting device, maximizes the use of the working space of the workbench 1, and at the same time, controls the gantry type XY movable module 14 to perform lifting and lowering movements on the support 11 through the electric telescopic rod 13.

[0037] Furthermore, the claw also includes a small suction cup group 15 for grabbing products on the receiving table, and a large suction cup group 16 for grabbing the loading tray 17 of the loading seat. The large suction cup group 16 can be raised and lowered and installed on the outside of the small suction cup group 15; this structure can grab the loading tray 17 of the loading seat through the large suction cup group 16 for palletizing.

[0038] Furthermore, the loading seat also includes a material seat A18 for carrying an empty tray 17, a material seat B19 for carrying a full tray of qualified products, a material seat C20 for carrying a full tray of unqualified products, and a translation module C21. The translation module C21 is arranged below the material seat A18, the material seat B19, and the material seat C20; this structure can facilitate the tray arrangement mechanism to carry out classified tray arrangement and palletizing.

[0039] Furthermore, the material holder A18 also includes a material holder a22 for carrying an empty material tray 17 of a qualified product, and a material holder b23 for carrying an empty material tray 17 of an unqualified product.

[0040] The working principle of the utility model: the vibration plate 2 and the direct vibration mechanism 3 designed in the device can automatically discharge scattered products so that they can be arranged in order on the direct vibration mechanism 3. In this process, the identification mechanism can identify qualified and unqualified products, and then the material picking device can pre-classify and arrange the products arranged in order by the direct vibration mechanism 3 on the receiving device, and then the claw hand will place a row of products on the receiving device in rows on the material tray 17 of the loading seat. After it is full, the claw hand will stack the material tray 17 on the corresponding loading seat.

[0041] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0042] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A finished product plate placing machine, comprising a workbench (1), a vibration plate (2), a direct vibration mechanism (3), a discharging mechanism, and a plate placing mechanism, wherein the workbench (1) is provided with the vibration plate (2), the direct vibration mechanism (3), the discharging mechanism, and the plate placing mechanism, the discharging end of the vibration plate (2) is connected to the direct vibration mechanism (3), the discharging end of the direct vibration mechanism (3) is connected to the discharging mechanism, and the plate placing mechanism is installed at the rear side of the discharging mechanism, characterized in that: An identification device is installed on the front workbench (1) of the direct vibration mechanism (3); the discharging mechanism also includes a material receiving device that can reciprocate in the front-to-back direction and a material taking device that can reciprocate in the left-to-right direction, and the material taking device is installed on the left side of the material receiving device; the swing plate mechanism also includes a frame, a gantry-type XY movable module (14), a claw hand, and a loading seat that can reciprocate in the front-to-back direction and classify the load; the frame is installed on the workbench (1) at the rear side of the discharging mechanism, a gantry-type XY movable module (14) that can be raised and lowered is slidably installed on the frame, a claw hand is installed on the loading platform of the gantry-type XY movable module (14), and the loading seat is installed on the workbench (1) below the gantry-type XY movable module (14).

2. A finished product plating machine according to claim 1, characterized in that: The identification device further comprises a base frame (4) and a high-definition camera (5), and a high-definition camera (5) is mounted on the top of the frame and faces the direct vibration mechanism (3).

3. A finished product plating machine according to claim 1, characterized in that: The material taking device further comprises a PPU material taking manipulator (8) and a translation module B (7), wherein the PPU material taking manipulator (8) is mounted on the translation module B (7).

4. A finished product plating machine according to claim 1, characterized in that: The material receiving device further comprises a material receiving platform and a translation module A (6), wherein the material receiving platform is mounted on the translation module A (6).

5. A finished product plating machine according to claim 4, characterized in that: A receiving plate A (9) for carrying qualified products and a receiving plate B (10) for carrying unqualified products are respectively arranged on the left and right sides of the upper surface of the receiving platform.

6. A finished product plating machine according to claim 1, characterized in that: The frame further comprises a support (11), a base (12), and an electric telescopic rod (13); the support (11) is mounted on a workbench (1) on the rear side of the discharging mechanism, the base (12) is mounted on the top of the support (11), and the electric telescopic rod (13) is mounted on the lower side of the base (12) and its driving end is connected to the upper surface of the gantry-type XY moving module (14).

7. A finished product plating machine according to claim 1, characterized in that: The gripper also includes a small suction cup group (15) for grabbing products on the material receiving table, and a large suction cup group (16) for grabbing the material tray (17) on the material loading seat. The large suction cup group (16) can be lifted and installed on the outside of the small suction cup group (15).

8. The finished product plating machine according to claim 1, characterized in that: The material loading base further comprises a material base A (18) for carrying an empty material tray (17), a material base B (19) for carrying a full tray of qualified products, a material base C (20) for carrying a full tray of unqualified products, and a translation module C (21). The translation module C (21) is disposed below the material base A (18), the material base B (19), and the material base C (20).

9. A finished product plating machine according to claim 8, characterized in that: The material seat A (18) further comprises a material seat a (22) for carrying an empty material tray (17) of a qualified product, and a material seat b (23) for carrying an empty material tray (17) of an unqualified product.

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