Toy part metering funnel
By designing a toy parts metering funnel, and using vibrating discharge components and metering components to achieve automated metering, the problem of low distribution efficiency of toy parts is solved and the accuracy and efficiency of the production process is improved.
Patent Information
- Application Number
- CN202421739814.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-22
AI Technical Summary
During the toy assembly and production process, the number of small toy parts is large and difficult to distribute evenly manually, resulting in assemblers needing to frequently extract or return parts, which cannot meet the distribution needs.
A toy parts metering funnel is designed, including a vibrating discharge assembly, a metering assembly and a feeding plate, and automated metering and control is achieved through a vibrating motor, a screw adjustment assembly and an infrared metering induction head.
It realizes accurate measurement and automated distribution of toy parts, improves the efficiency and accuracy of the production process, and reduces manual errors.
Smart Images
Figure CN222892628U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a toy parts measuring funnel. Background Art
[0002] Toy companies are generally labor-intensive enterprises that require a large number of operators to process toys.
[0003] Therefore, in the toy assembly and production process, many small toy parts are in large quantity and difficult to be evenly distributed manually, resulting in the assemblers needing to frequently extract parts or return parts. In response to this situation, each corresponding assembly production line will be equipped with a toy parts metering personnel who specializes in manual distribution of materials for employees. However, this still cannot meet the toy parts distribution needs. Therefore, it is necessary for technical personnel in this field to provide equipment that can automatically measure toy parts to solve the above problem. Summary of the invention
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a toy parts measuring funnel.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] A toy parts metering funnel comprises a base, a funnel bracket fixedly mounted on one side above the base, a storage hopper fixedly mounted above the inside of the funnel bracket, a vibration feeding assembly arranged below the storage hopper and fixedly mounted on the funnel bracket, a metering assembly arranged on the vibration feeding assembly and fixedly mounted on the funnel bracket, and a receiving plate fixedly mounted on the base, wherein the vibration feeding assembly comprises a vibration motor fixedly mounted on the funnel bracket, a discharge trough assembled above the vibration motor, a hanging arm hinged to the discharge trough at one end and to the funnel bracket at the other end, a material blocking soft rubber assembled on the discharge trough and connected to the storage hopper, a screw rod adjustment assembly arranged at the discharge end of the discharge trough and used for controlling the discharge, and a speed reduction assembly arranged at the discharge end of the discharge trough and cooperating with the screw rod adjustment assembly to control the discharge speed.
[0007] Preferably, the discharging chute is provided with assembly bar holes on both sides of the position corresponding to the assembly of the screw rod adjustment component.
[0008] Preferably, the screw adjustment assembly includes a screw motor, an L-shaped frame fixedly mounted on the funnel bracket and used to assemble the screw motor, a first screw fixedly mounted on the output end of the screw motor, a second screw fixedly mounted on the first screw through a sleeve and having opposite threads, a fixed bearing seat arranged at the end of the second screw and fixedly mounted on the funnel bracket, a first side gate mounted on the first screw and capable of moving and opening and closing on the discharge trough, and a second side gate mounted on the second screw and having the same structure as the first side gate.
[0009] Preferably, the deceleration assembly includes a cylinder and a flexible material-blocking rubber plate fixedly mounted on an output end of the cylinder.
[0010] Preferably, a vibration motor support frame is fixedly installed in the funnel bracket by bolts.
[0011] Preferably, the storage hopper includes a storage hopper body fixed to the funnel bracket by bolts, a screw hole for assembling the material-blocking soft rubber provided at the lower end of the storage hopper body, and a movable baffle at the front end of the storage hopper body.
[0012] Preferably, the metering assembly includes a triangular hanging frame fixedly mounted on the funnel bracket, and an infrared piece counting sensor head fixedly mounted below the triangular hanging frame.
[0013] The beneficial effects of the utility model are as follows: the vibration feeding assembly of the utility model includes a vibration motor, a screw adjustment assembly and a reduction assembly of the feeding trough, which are used to control the feeding speed and quantity of toy parts to ensure the accuracy of measurement, and the metering assembly cooperates with the vibration feeding assembly to realize automated metering and control functions to ensure the efficiency and accuracy of the production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a structural schematic diagram of a toy parts metering funnel of the utility model;
[0015] Figure 2 for Figure 1 Exploded diagram of
[0016] Figure 3 for Figure 2 Structural diagram of the middle funnel support;
[0017] Figure 4 for Figure 2 Structural diagram of the intermediate storage hopper;
[0018] Figure 5 for Figure 2 Structural diagram of the vibration blanking assembly;
[0019] Figure 6 for Figure 5 Structural diagram of the middle screw adjustment assembly;
[0020] Figure 7 for Figure 5 Structural diagram of the middle reduction assembly;
[0021] Figure 8 for Figure 2 Structural diagram of the metering component. DETAILED DESCRIPTION
[0022] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
[0023] Example
[0024] like Figure 1-8 As shown, a toy parts metering funnel includes a base 1, a funnel bracket 2 fixedly mounted on one side above the base 1, a storage hopper 3 fixedly mounted on the upper part of the funnel bracket 2, a vibration feeding assembly 4 arranged below the storage hopper 3 and fixedly mounted on the funnel bracket 2, a metering assembly 5 arranged on the vibration feeding assembly 4 and fixedly mounted on the funnel bracket 2, and a receiving tray 6 fixedly mounted on the base 1.
[0025] A vibration motor support frame 21 is fixedly installed in the funnel bracket 2 by bolts, and is specifically used to fix the vibration motor 41 .
[0026] The storage hopper 3 includes a storage hopper body 31 fixed to the funnel bracket 2 by bolts, a screw hole 32 opened at the lower end of the storage hopper body 31 at the discharge position for assembling the material blocking soft rubber 44, and a movable baffle 33 at the front end of the storage hopper body 31.
[0027] The vibration unloading assembly 4 includes a vibration motor 41 fixedly mounted on the funnel bracket 2, a discharge trough 42 mounted above the vibration motor 41, a suspension arm 43 with one end hinged to the discharge trough 42 and the other end hinged to the funnel bracket 2, a material blocking soft rubber 44 mounted on the discharge trough 42 and connected to the storage hopper 3, a screw adjustment assembly 45 arranged at the discharge end of the discharge trough 42 for controlling the discharge, and a deceleration assembly 46 arranged at the discharge end of the discharge trough 42 for cooperating with the screw adjustment assembly 45 to control the discharge speed.
[0028] The discharging trough 42 is provided with assembly bar holes 421 on both sides of the position corresponding to the assembly of the screw rod adjustment assembly 45 .
[0029] The screw adjustment assembly 45 includes a screw motor 451, an L-shaped frame 452 fixedly mounted on the funnel bracket 2 and used to assemble the screw motor 451, a first screw 453 fixedly mounted on the output end of the screw motor 451, a second screw 454 fixedly mounted on the first screw 453 through a sleeve and having opposite threads, a fixed bearing seat 455 arranged at the end of the second screw 454 and fixedly mounted on the funnel bracket 2, a first side gate 456 mounted on the first screw 453 and capable of moving and opening and closing on the discharge trough 42, and a second side gate 457 mounted on the second screw 454 and having the same structure as the first side gate 456. Specifically, the lower end of the first side gate 456 is assembled with the first screw rod 453 through a screw sleeve, and the lower end of the second side gate 457 is assembled with the second screw rod 454 through a screw sleeve, and the first side gate 456 and the second side gate 457 respectively enter the discharge chute 42 through the assembly bar hole 421, and the screw motor 451 can be controlled according to the size of the toy parts, and the first screw rod 453 and the second screw rod 454 are driven to drive the first side gate 456 and the second side gate 457 to move open or close, and adjust the gap between the first side gate 45 and the second side gate 457 to release the toy parts.
[0030] The deceleration assembly 46 includes a cylinder 461 and a flexible material-blocking rubber plate 462 fixedly mounted on the output end of the cylinder 461. Specifically, the cylinder 461 is fixedly mounted on the funnel bracket 2, and the flexible material-blocking rubber plate 462 extends into the discharge trough 42 and contacts the first side gate 456 and the second side gate 457. It can cooperate with the first side gate 456 and the second side gate 457 to decelerate the vibrating material, thereby facilitating the metering assembly 5 to perform metering.
[0031] It should be further explained that the use of the material-blocking soft rubber 44 and the hopper body 31 for assembly can prevent the toy parts from overflowing and prevent the vibration discharge assembly 4 from causing the hopper body 31 to vibrate during operation. The movable baffle 33 is used to prevent too many toy parts in the hopper body 31 from falling into the discharge trough 42, thereby affecting the accuracy of the discharge trough 42 in shaking out and measuring.
[0032] The metering assembly 5 includes a triangular hanging frame 51 fixedly installed with the funnel bracket 2, and an infrared piece counting sensor head 52 fixedly installed below the triangular hanging frame 51. Specifically, when the toy parts are shaken out of the discharge chute 42 and fall into the receiving tray 6 in sequence, the infrared piece counting sensor head 52 is also used for precise sensing and metering.
[0033] It should be further explained that the infrared piece counting sensor head 52 is externally connected to the main control computer. After measuring the toy parts according to the parameters, it can feed back to the main control computer and control the vibration motor 41 to stop through the main control computer, thereby stopping the material discharge.
[0034] The above-mentioned embodiments of the utility model are not intended to limit the protection scope of the utility model, and the implementation methods of the utility model are not limited to these. All other various forms of modifications, replacements or changes made to the above-mentioned structure of the utility model based on the above-mentioned contents of the utility model, in accordance with the common technical knowledge and customary means in the field, without departing from the above-mentioned basic technical ideas of the utility model, should fall within the protection scope of the utility model.
Claims
1. A toy parts metering funnel, comprising a base, a funnel bracket fixedly mounted on one side above the base, a storage hopper fixedly mounted on the inside of the funnel bracket, a vibration material discharge assembly arranged below the storage hopper and fixedly mounted on the funnel bracket, a metering assembly arranged on the vibration material discharge assembly and fixedly mounted on the funnel bracket, and a receiving tray fixedly mounted on the base, characterized in that: The vibration unloading assembly includes a vibration motor fixedly mounted on the funnel bracket, a discharge trough mounted above the vibration motor, a suspension arm hinged to the discharge trough at one end and to the funnel bracket at the other end, a material blocking soft rubber mounted on the discharge trough and connected to the storage hopper, a screw adjustment assembly arranged at the discharge end of the discharge trough for controlling the discharge, and a deceleration assembly arranged at the discharge end of the discharge trough for cooperating with the screw adjustment assembly to control the discharge speed.
2. The toy parts measuring funnel according to claim 1, characterized in that: The discharging trough is provided with assembly strip holes on both sides of the position corresponding to the assembly of the screw rod adjustment component.
3. The toy parts measuring funnel according to claim 1, characterized in that: The screw adjustment assembly includes a screw motor, an L-shaped frame fixedly mounted on the funnel bracket and used to assemble the screw motor, a first screw fixedly mounted on the output end of the screw motor, a second screw fixedly mounted on the first screw through a sleeve and having opposite threads, a fixed bearing seat arranged at the end of the second screw and fixedly mounted on the funnel bracket, a first side gate mounted on the first screw and capable of moving and opening and closing on the discharge trough, and a second side gate mounted on the second screw and having the same structure as the first side gate.
4. The toy parts measuring funnel according to claim 1, characterized in that: The deceleration assembly comprises a cylinder and a flexible material-blocking rubber plate fixedly mounted on the output end of the cylinder.
5. The toy parts measuring funnel according to claim 1, characterized in that: A vibration motor support frame is fixedly installed in the funnel support frame by means of bolts.
6. The toy parts measuring funnel according to claim 1, characterized in that: The storage hopper comprises a storage hopper body fixed to a funnel bracket by bolts, a screw hole for assembling a material-blocking soft rubber provided at a material discharging position at the lower end of the storage hopper body, and a movable baffle at the front end of the storage hopper body.
7. The toy parts measuring funnel according to claim 1, characterized in that: The metering component comprises a triangular hanging frame fixedly installed with the funnel bracket, and an infrared piece counting induction head fixedly installed below the triangular hanging frame.