Two-way blanking device for sectional materials
By designing a bidirectional cutter device for profiles, using the driving mechanism of the two-way push end of the push parts and the driving components, the problem that the existing profile cutter device cannot adapt to the cutting of different directions of the production line is solved, and efficient profile cutter and shortened product delivery cycle are achieved.
Patent Information
- Application Number
- CN202421801267.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The existing profile cutting device has a single structure and cannot be used for the demand for cutting in different directions of the production line. It has low cutting efficiency and long product delivery cycle.
A bidirectional discharge device for profiles is designed, including a frame, a support member, a push member and a driving assembly. The push member has a corresponding push end in the first and second directions. The driving assembly drives the push member to move in different directions to realize the bidirectional discharge of profiles.
It realizes two-way cutting of profiles, has a wide range of application and high cutting efficiency, shortens product delivery cycle and improves user experience.
Smart Images

Figure CN222892660U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of profile conveying, and further to a bidirectional profile unloading device. Background Art
[0002] In recent years, with the advancement of materials science and the development of manufacturing technology, profiles made of metals and other materials with certain strength and toughness through plastic processing have been widely used in various fields of production; for example, steel sections used as synchronous shafts in the photovoltaic bracket field.
[0003] At present, most of the industry adopts a single-direction feeding method to collect the profiles that have been cut after discharge. However, this feeding method is not conducive to packaging, storage and other operations due to the single structure of the feeding device. It cannot meet the needs of feeding in different directions of the production line and has a limited scope of application. In addition, the profiles to be fed can only enter the feeding station one by one and complete the feeding in sequence. The operation efficiency is low and the product delivery cycle is long, which needs to be improved. Utility Model Content
[0004] The purpose of this application is to provide a two-way feeding device for profiles, which is used to realize two-way feeding of profiles, has strong applicability, high feeding efficiency, effectively shortens product delivery cycle, and improves user experience.
[0005] The technical solutions provided by this application are as follows:
[0006] The present application provides a bidirectional material feeding device for profiles, comprising:
[0007] frame;
[0008] A support member is disposed on the frame and includes a plurality of support members, wherein the plurality of support members are evenly spaced along the feeding direction of the profile and are used to support the profile;
[0009] A pushing member, the pushing member is arranged on the frame along the feeding direction of the profile, the pushing member has a first pushing end and a second pushing end, the pushing member pushes the profile along the first direction through the first pushing end, and the pushing member pushes the profile along the second direction through the second pushing end;
[0010] The driving assembly is arranged on the frame and is used to drive the pushing member to move in the first direction or in the second direction so as to push the profile down from the corresponding side of the frame to realize two-way feeding of the profile.
[0011] A two-way feeding device for profiles is provided by the present application. The two-way feeding device for profiles is used in conjunction with profile production equipment and is connected to the discharge end of the profile production equipment. In actual application, after the profile production is completed, the profile is gradually discharged along its own length direction, and its discharge end extends into the two-way feeding device for profiles, and is supported on the upper end support surfaces of multiple support members in turn. After the profile on the two-way feeding device for profiles reaches a preset length, the cutting mechanism cuts off the profile, so that the discharged part of the profile is separated from the production equipment and supported on multiple support members. Afterwards, according to the needs of packaging, material storage, etc., the driving component drives the pushing member to move in the first direction or the second direction, so that the pushing member pushes the profile through its corresponding first pushing end or second pushing end, pushes the corresponding profile down from the corresponding side of the frame, and completes the feeding operation of the corresponding profile.
[0012] The profile unloading device adopts this structural form. Since the pushing member has corresponding first pushing ends and second pushing ends along the first direction and the second direction, the driving component can drive the pushing member to move along different directions, thereby realizing the unloading action of the profile from different sides of the frame. The profile unloading device in two directions can meet the unloading requirements of the production line in different directions (for example, the production line structure adjustment requires changing the unloading direction or both sides of the unloading mechanism are used for unloading, which is convenient for packaging, storage and other operations), effectively expanding the scope of application of the profile unloading device in two directions and enhancing its practicality. At the same time, the profiles can continuously enter the profile two-way unloading device and be respectively supported on the supporting members at both ends of the pushing member's feeding direction (for example, the profile two-way unloading device is arranged between the discharging ends of two profile production equipment, and the two profile production equipment respectively discharge materials from the corresponding ends of the profile two-way unloading device). When the pushing member moves in the first direction and the second direction respectively, the two profiles are unloaded respectively, thereby replacing the related technology in which the profiles can only enter the unloading station one by one and complete the unloading operation in sequence. The profile unloading efficiency is improved, the product delivery cycle is effectively shortened, and the user experience is improved.
[0013] In some embodiments, the support member includes a conveying roller, a plurality of the conveying rollers are arranged at intervals along the feeding direction of the profile, the conveying rollers are arranged to rotate relative to the frame, the conveying rollers can rotate around their own axes, and the axes are parallel to the feeding direction of the pushing member;
[0014] The pushing member comprises a pushing plate, and the top of the pushing plate protrudes from the supporting surface of the conveying roller.
[0015] The bidirectional unloading device for profiles provided by the present application is provided with a conveyor roller to support the profiles. When the profile production is completed and its discharge end extends to the upper support surface of the conveyor roller, the corresponding conveyor roller rotates around its own axis to support the profile and drive the corresponding profile to do feeding movement, thereby reducing the probability of the profile rubbing against the support member and damaging the profile surface during the discharge process, which helps to ensure the delivery quality of the profile. Setting the top of the push plate protruding from the support surface of the conveyor roller helps to ensure that the push plate pushes the profile stably.
[0016] In some embodiments, the drive assembly includes a chain and two sprockets that drive the chain to move;
[0017] The chain is arranged around the two sprockets, the segment of the chain performing linear motion is arranged parallel to the feeding direction of the push plate, the push plate is detachably arranged on the chain, and the first pushing end and the second pushing end are respectively located at the two ends of the feeding direction of the push plate.
[0018] Through the bidirectional unloading device for profiles provided in the present application, a sprocket structure is provided to drive the push plate to move, so that the push plate pushes the material along the first direction or the second direction. The driving component has a simple structure and is easy to produce, which helps to reduce the production cost of the enterprise.
[0019] In some embodiments, a mounting frame is provided on the frame, and the mounting frame corresponds to the driving assembly one by one;
[0020] The mounting frame includes two frame plates, both of which are vertically arranged and perpendicular to the length direction of the frame; the two frame plates can be detachably mounted on the frame;
[0021] The driving assembly is arranged between the two frame plates, the two sprockets of the driving assembly are respectively arranged at the two ends of the frame plates in the length direction, and the two ends of any sprocket are respectively rotatably arranged on the two frame plates corresponding to the mounting frame.
[0022] Through the bidirectional feeding device for profiles provided in the present application, the sprocket of the driving assembly is arranged between two frame plates, and the two frame plates are then mounted on the frame, so as to realize the setting of the driving assembly on the frame. The installation method of the driving assembly is simple, which helps to further improve the production convenience of the bidirectional feeding device for profiles.
[0023] In some embodiments, the length direction of the frame is parallel to the feeding direction of the profile, and the width direction of the frame is parallel to the feeding direction of the pushing member;
[0024] The frame includes a mounting platform, and the mounting platform includes two mounting rods arranged horizontally, the two mounting rods are arranged in parallel and spaced apart along the width direction of the frame, and their length directions are parallel to the length direction of the frame; both ends of any of the frame plates are respectively fixed to the two mounting rods;
[0025] The two ends of the conveying roller are detachably arranged on the upper ends of the two mounting rods.
[0026] Through the bidirectional feeding device for profiles provided in the present application, an installation platform is arranged as two parallel and spaced installation rods to support the installation frame and the conveying roller. The installation platform has a simple structure, which effectively simplifies the overall structure of the frame, further reduces the production difficulty of the bidirectional feeding device for profiles, and thus further saves the production cost of the enterprise.
[0027] In some embodiments, a slot is provided in the middle of the lower side of any of the frame plates, and two side walls of the slot respectively press against the end surfaces of the two mounting rods of the mounting platform that are away from each other;
[0028] The mounting frame also includes a reinforcing plate, the upper end surface of which is parallel to and pressed against the bottom walls of the corresponding slots on the two rack plates, and is fixedly connected to the corresponding rack plates; the lower end surface of the reinforcing plate is horizontally pressed against the upper end surfaces of the two mounting rods.
[0029] Through the bidirectional material unloading device provided by the present application, corresponding slots are provided on the two frame plates of the mounting frame, and the two side walls of the slots are respectively arranged to press against the end faces of the two mounting rods that are away from each other, so as to realize the stable erection of the mounting frame on the mounting platform. The mounting structure of the mounting frame on the mounting platform is simple and convenient for production and assembly. At the same time, reinforcing plates are added in the slots of the two frame plates, and the two frame plates are fixedly connected by the reinforcing plates. On the one hand, it helps to improve the structural stability of the mounting frame and ensure the stable setting of the drive assembly between the two frame plates; on the other hand, it helps to increase the contact area between the frame plate and the corresponding mounting rod, thereby reducing the probability of the frame plate breaking at the contact point with the mounting rod, and extending the service life of the corresponding mounting frame and the drive assembly thereon.
[0030] In some embodiments, the mounting frame is provided with an adjusting member for adjusting the distance between the two sprockets of the driving assembly;
[0031] Both ends of the frame plate in the length direction are provided with mounting grooves, and the depth direction of the mounting grooves is parallel to the width direction of the frame;
[0032] The adjusting member comprises a slider, which corresponds to the mounting groove one by one and is slidably matched with the inner wall of the mounting groove along the depth direction of the mounting groove; the two ends of the sprocket axial direction are respectively rotatably arranged on the corresponding slider;
[0033] The adjusting member also includes a fixing plate and an adjusting bolt. The fixing plate is detachably arranged on the frame plate at a notch corresponding to the mounting groove. The threaded end of the adjusting bolt passes through the fixing plate in a horizontal direction, extends into the mounting groove, and is screwed into the sliding block along the depth direction of the mounting groove.
[0034] Through a two-way feeding device for profiles provided by the present application, the distance between the two sprockets of the driving assembly is adjustable, so that the movement range of the pushing member along the first direction and the second direction can be adjusted, so that the same pushing member can be used in conjunction with support members with different support lengths, thereby enabling the two-way feeding device for profiles to meet the feeding requirements of profiles with different cross-sectional sizes, thereby helping to further expand its scope of application.
[0035] In actual application, the two adjusting bolts at the same end of the frame plate are loosened or tightened at the same time, and the threaded end of the corresponding adjusting bolt drives the corresponding slider to slide along the depth direction of the corresponding installation groove, so as to adjust the setting position of the corresponding sprocket on the frame plate, that is, to adjust the distance between the two sprockets on the corresponding driving assembly. The adjusting part has a simple structure, and the adjustment action can be completed by screwing the adjusting bolt. The operation is convenient, which effectively ensures the convenience of production and use of the bidirectional unloading device for profiles.
[0036] In some embodiments, a baffle is further included, which is arranged at one end of the frame in the length direction and is used to limit the profile along the feeding direction of the profile.
[0037] Through the bidirectional profile unloading device provided by the present application, in actual applications, after the profile production is completed, the profile is gradually discharged along its own length direction; when the discharging end of the profile abuts the baffle, the cutting mechanism immediately cuts off the profile, so that the discharged part of the profile is separated from the production equipment and supported on multiple support members to complete the profile unloading operation; the baffle is set to limit the discharging length of the profile, which helps to reduce the situation where the profile falls off from the bidirectional profile unloading device after the cutting mechanism cuts off the profile, thereby ensuring that the bidirectional profile unloading device can stably receive the material.
[0038] In some embodiments, it further includes connecting the shaft and the power member;
[0039] The sprockets on the same side of the plurality of driving assemblies are connected by transmission via the connecting shaft;
[0040] The output shaft of the power member is drivingly connected to the connecting shaft to drive the plurality of sprockets to rotate synchronously.
[0041] By providing a bidirectional profile unloading device provided by the present application, a connecting shaft is arranged to drive the sprockets on adjacent drive components, and an output shaft of a power component is arranged to drive the connecting shaft, thereby realizing synchronous driving of all drive components by one power component, and the power transmission structure is simple, and the production and use are convenient; at the same time, by controlling the forward and reverse rotation of the output shaft of the power component, the reciprocating rotation of the chain can be realized, thereby realizing the reciprocating drive of the pushing component along the first direction and the second direction; and, by controlling the rotation speed of the output shaft of the power component, the profile unloading speed can be regulated; the unloading direction and unloading speed control method of the bidirectional profile unloading device is simple and easy to realize, thereby effectively saving the production cost of the enterprise.
[0042] In some embodiments, the rack includes a mounting platform, and the mounting platform includes a first platform and a second platform;
[0043] The support member, the pushing member, the driving assembly and the mounting frame are all mounted on the first platform;
[0044] The second platform is arranged below the first platform, and a transmission assembly is arranged on the second platform. The transmission assembly is located below the driving assembly and is connected to the conveying rollers on both sides of the driving assembly through a chain to realize the transmission connection between the two conveying rollers adjacent to the driving assembly.
[0045] A two-way feeding device for profiles provided by the present application is provided with a transmission assembly on a second platform below the driving assembly, and the transmission assembly is utilized to connect two conveying rollers adjacent to the driving assembly, thereby realizing synchronous rotation between adjacent conveying rollers on the frame. The synchronous driving device between adjacent conveying rollers on the two-way feeding device for profiles has a simple structure and is easy to set up, thereby effectively ensuring the production convenience of the two-way feeding device for profiles.
[0046] In some embodiments, the pushing member includes a first pushing member and a second pushing member, and the first pushing member and the second pushing member are respectively arranged on an upper segment and a lower segment of the chain on the driving assembly for linear motion.
[0047] A two-way feeding device for profiles provided by the present application has a chain of a driving component with two segments that perform linear motion, namely an upper segment and a lower segment, and a first pushing member and a second pushing member are respectively arranged on the upper segment and the lower segment. When support stations corresponding to the first pushing member and the second pushing member are respectively arranged on the frame along the height direction, the two feeding stations on the two-way feeding device for profiles can be set simultaneously, thereby further improving the applicability and feeding efficiency of the two-way feeding device for profiles.
[0048] Furthermore, when the first pushing member needs to move to the end of the upper segment in the length direction to complete the unloading action of the profile, the first pushing member and the second pushing member are respectively arranged on the upper segment and the lower segment, so that the first pushing member does not need to return after completing a unloading action. The chain continues to run in the same direction to drive the second pushing member to move quickly to the unloading station and perform the corresponding unloading action, which helps to further improve the unloading efficiency of the bidirectional unloading device for profiles.
[0049] Compared with the prior art, the bidirectional material feeding device provided in the present application has at least one of the following beneficial effects:
[0050] 1. In the present application, a push member is provided with a first push end along a first direction and a second push end along a second direction, so that when the driving component drives the push member to move along the first direction and the second direction, the first push end and the second push end can push the profile respectively, so that the profile can be discharged from the corresponding side of the frame, so that the profile bidirectional discharge device can meet the discharge requirements of the production line in different directions, effectively expand the scope of application of the profile bidirectional discharge device, and have strong practicality. At the same time, when the profile continuously enters the profile bidirectional discharge device, the push member moves along the first direction and the second direction respectively, so as to realize the continuous discharge of the profile, effectively improve the discharge efficiency, shorten the product delivery cycle, and enhance the user experience.
[0051] 2. The conveying roller in the present application is used to support the profile on the one hand, and to convey the profile on the other hand, which helps to reduce the friction damage during the profile feeding process. It has multiple uses and is cleverly set up.
[0052] 3. In the present application, the push plate is driven to slide back and forth horizontally by a sprocket structure. Since the chain has an upper segment and a lower segment that perform linear motion, a first pushing member and a second pushing member are respectively provided on the upper segment and the lower segment of the chain. This facilitates modification and upgrading of the frame in actual applications, thereby further expanding the scope of application of the bidirectional profile unloading device; at the same time, it also helps to speed up the rhythm of profile unloading, thereby further improving its unloading efficiency.
[0053] 4. In the present application, the distance between the two sprockets of the driving assembly is adjusted by screwing the adjusting bolt, so that the same sliding assembly can meet the blanking requirements of profiles with different cross-sectional sizes through a simple structural form, which helps to further expand the scope of application of the bidirectional blanking device for profiles and improve its practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0054] The preferred implementation scheme will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present solution.
[0055] Figure 1This is an axonometric diagram of the overall structure of the bidirectional material feeding device of the present application;
[0056] Figure 2 yes Figure 1 The partial enlarged view is mainly used to reflect the specific structure of the drive component;
[0057] Figure 3 yes Figure 2 The enlarged view of part A in the middle is mainly used to show the setting position of the pad;
[0058] Figure 4 This is an axonometric diagram of the overall structure of the bidirectional material feeding device of the present application;
[0059] Figure 5 yes Figure 4 A partial enlarged view of the first push plate and the second push plate;
[0060] Figure 6 yes Figure 5 The enlarged view of part B is mainly used to reflect the overall structure of the adjusting part.
[0061] Description of reference numerals:
[0062] 1. Frame; 11. Support frame; 111. Base; 112. Support rod; 12. Mounting platform; 121. First platform; 1211. Mounting rod; 122. Second platform; 13. Mounting frame; 131. Frame plate; 1311. Slot; 1312. Mounting slot; 132. Reinforcement plate; 2. Support member; 3. Push member; 31. First push plate; 311. Clamp plate; 32. Second push plate; 4. Drive assembly; 41. Chain; 42. Sprocket; 421. Connecting shaft; 43. Power member; 5. Support ear; 51. Fixed plate; 6. Pad; 7. Adjustment member; 71. Slider; 72. Fixed block; 73. Adjustment bolt; 8. Reducer; 9. Baffle; 10. Transmission assembly;
[0063] 100. Profiles;
[0064] Ⅰ, first direction; Ⅱ, second direction. DETAILED DESCRIPTION
[0065] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the specific implementation methods of the present application will be described below with reference to the accompanying drawings. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0066] In order to simplify the drawings, only the parts related to the present application are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically drawn or marked. In this article, "one" not only means "only one", but also means "more than one".
[0067] In recent years, with the widespread application of profiles in various industrial production fields, in order to meet the needs of the market, related processing equipment has also been continuously developed, such as profile unloading equipment. At present, most of the industry adopts a single-direction unloading method to collect the profiles that have been segmented after discharge. However, this unloading method is not conducive to packaging, storage and other operations due to the single structural form of the unloading device, and cannot meet the needs of unloading in different directions of the production line, and has a limited scope of application; moreover, the profiles to be unloaded can only enter the unloading station one by one, and unloading is completed in sequence, resulting in low operating efficiency, long product delivery cycle, and poor user experience.
[0068] In this regard, refer to the accompanying drawings of the specification Figures 1 to 6 In one embodiment, a bidirectional unloading device for a profile is provided, comprising a frame 1 and a support member 2, a pushing member 3 and a driving assembly 4 arranged on the frame 1: in this embodiment of the present application, a plurality of support members 2 are evenly spaced along the feeding direction of the profile 100 to support the profile 100; the pushing member 3 is arranged along the feeding direction of the profile 100, and has a first pushing end and a second pushing end. The pushing member 3 pushes the profile 100 along the first direction I through the first pushing end, and pushes the profile 100 along the second direction II through the second pushing end, so that after the profile 100 is stably supported on the plurality of support members 2, the profile 100 is pushed down from the corresponding side of the frame 1 to realize bidirectional unloading of the profile 100; and the driving assembly 4 is used to drive the pushing member 3 to move in the first direction I or in the second direction II.
[0069] In practical applications, the bidirectional unloading device for profiles is used in conjunction with profile production equipment and docked with the discharge end of the profile production equipment. After the profile 100 is produced, it is gradually discharged along its own length direction, and its discharge end gradually extends into the bidirectional unloading device for profiles and is supported on the support surface at the upper end of multiple support members 2; after the discharge length of the profile 100 reaches the required length, the cutting mechanism cuts off the profile 100, and the discharged part of the profile 100 is separated from the profile production equipment and supported on the frame 1 through multiple support members 2; then, the driving component 4 drives the pushing member 3 to move in the first direction I or in the second direction II, that is, drives the pushing member 3 to push the profile 100 along the first direction I through the first pushing end, or drives the pushing member 3 to push the profile 100 along the second direction II through the second pushing end, so that the pushing member 3 pushes the corresponding profile 100 down from the corresponding side of the frame 1, realizing the bidirectional unloading of the corresponding profile 100.
[0070] This type of structural form of the profile unloading device, because the pusher 3 has a first push end in the first direction I and a second push end in the second direction II, the frame 1 can unload materials along both the first direction I and the second direction II, so that the profile two-way unloading device can meet the unloading requirements of the production line in different directions (for example, the production line structure adjustment requires changing the unloading direction or both sides of the unloading mechanism are used for unloading). The profile two-way unloading device has a wide range of applications, is convenient for packaging and storage operations, and is highly practical. At the same time, since the profile 100 can continuously enter the profile two-way unloading device and is supported on multiple support members 2, as long as different profiles 100 are respectively located at the two ends of the first push end and the second push end of the pusher 3 on the support member 2, when the pusher 3 moves in the first direction I and the second direction II, different profiles 100 can be unloaded separately, and the profile 100 unloading efficiency is high, which effectively shortens the product delivery cycle and improves user experience.
[0071] In one embodiment, based on the above embodiment, specifically, in this embodiment of the present application, refer to Figure 2 The length direction of the frame 1 is parallel to the feeding direction of the profile 100, and the width direction of the frame 1 is parallel to the moving direction of the pusher 3, so as to reduce the volume of the corresponding profile bidirectional feeding device and improve its integration.
[0072] Reference Figure 2 The frame 1 includes two support frames 11 respectively arranged at both ends of the length direction of the frame 1; specifically, any support frame 11 includes a base 111 and two support rods 112, the two support rods 112 are arranged in parallel and spaced apart along the width direction of the frame 1, the base 111 is arranged horizontally and fixed to the lower ends of the support rods 112; the support rods 112 are vertically arranged on the ground through the base 111; in this embodiment of the present application, anchor bolts are provided on the base 111, and the frame 1 is fixed to the ground through the anchor bolts to realize the stable placement of the bidirectional feeding device of the profile in the corresponding area in the factory.
[0073] Furthermore, the rack 1 also includes a mounting platform 12; specifically, the mounting platform 12 includes two horizontally arranged mounting rods 1211, and the two mounting rods 1211 are also arranged in parallel and spaced apart along the width direction of the rack 1. The length directions of the two mounting rods 1211 are parallel to the length direction of the rack 1, and both ends of any mounting rod 1211 are respectively fixed to the support rods 112 on the corresponding sides of the two support frames 11.
[0074] In this embodiment of the present application, refer to Figure 2 and Figure 3, the support member 2 is configured as a conveying roller, which is rotatably arranged relative to the frame 1. The conveying roller can rotate around its own axis, and its axis is arranged parallel to the width direction of the frame 1, and its two ends in the axial direction are respectively detachably arranged on two mounting rods 1211. A support ear 5 is detachably arranged at the position corresponding to the two ends of the conveying roller on the upper side of any mounting rod 1211, and the two ends of the conveying roller are respectively hinged on the corresponding support ear 5, so as to realize the rotation arrangement around its own axis relative to the frame 1. In this embodiment of the present application, a fixing plate 51 is arranged at the lower end of any supporting ear 5, and the fixing plate 51 is detachably fixed to the corresponding mounting rod 1211 by fixing bolts.
[0075] Furthermore, in order to adjust the installation position of the conveying roller along the length direction of the frame 1, in this embodiment of the present application, a waist-shaped hole can be opened on the installation rod 1211 from top to bottom, and the length direction of the waist-shaped hole is set to be parallel to the length direction of the frame 1; when in use, the fixing bolts penetrate the fixing plate 51 and the waist-shaped hole in sequence from top to bottom, and then the fixing bolts are tightened until the fixing plate 51 is pressed against the upper end surface of the installation rod 1211; at the same time, the fixing bolts are set to slide and cooperate with the inner wall of the waist-shaped hole along the length direction of the frame 1; when it is necessary to adjust the installation position of the conveying roller, loosen the fixing bolts, and slide the fixing bolts along the length direction of the waist-shaped hole to adjust the setting position of the support ear 5 on the installation rod 1211, and then tighten the fixing bolts to adjust the installation position of the conveying roller on the installation platform 12.
[0076] Of course, in order to adjust the height of the supporting surface at the upper end of the conveying roller, in this embodiment of the present application, pads 6 can be respectively arranged at the positions corresponding to the two ends of the conveying roller on the upper side of the mounting rod 1211, and the pads 6 are arranged between the fixed plate 51 and the upper end surface of the mounting rod 1211; and, in order to reduce the setting accuracy of the through holes for passing the fixing bolts on the fixing plate 51 and the corresponding through holes on the pads 6, in this embodiment of the present application, the through holes on the pads 6 can be opened as waist-shaped holes, and the length direction of the waist-shaped holes is parallel to the length direction of the frame 1; when in use, the fixing bolts can pass through the waist-shaped holes on the fixing plate 51, the pads 6, and the waist-shaped holes on the mounting rod 1211 from top to bottom in sequence.
[0077] Reference Figure 3 In this embodiment of the present application, a gear is provided at the same end of the axial direction of the plurality of conveying rollers, and the gear is used to cooperate with a driving structure such as a rack and a chain to provide power for the corresponding conveying roller to rotate around its own axis. In this embodiment of the present application, when a power driving mechanism is additionally provided for the conveying roller to drive it to rotate around its own axis, after the discharge end of the profile 100 extends to the upper end support surface of the conveying roller, under the action of friction, the conveying roller can drive the profile 100 to gradually feed along its own length direction, thereby realizing automatic "feeding" of the profile 100 on the bidirectional unloading device of the profile.
[0078] Reference Figure 2 and Figure 4 The driving assembly 4 includes a chain 41, two sprockets 42 driving the chain 41 to reciprocate, and a power member 43 for driving the sprocket 42 to rotate, and the segment of the chain 41 that performs linear motion is arranged parallel to the feeding direction of the push member 3. In this embodiment of the present application, the push member 3 includes a push plate, which is vertically arranged in the middle of the axial direction of the conveying roller and is detachably arranged on the segment of the chain 41 that performs linear motion, and its top protrudes from the supporting surface of the conveying roller.
[0079] In this embodiment of the present application, two splints 311 are provided on any two adjacent links of the chain 41 performing linear motion, the two splints 311 are arranged in parallel and spaced apart, and are both arranged at the two ends of the corresponding link axial direction through the link shafts at the corresponding links of the chain 41; the push plate is detachably fixed between the two splints 311 by screws, nuts, etc., so as to realize its detachable installation in the linear motion segment of the chain 41.
[0080] Furthermore, since the chain 41 of the driving assembly 4 has two segments that move in a straight line, namely, an upper segment and a lower segment, in order to further improve the material feeding efficiency, in this embodiment of the present application, reference is made to Figure 4 The pushing member 3 may include a first pushing member 31 and a second pushing member 32, that is, the pushing member may include a first pushing plate and a second pushing plate, and the first pushing plate and the second pushing plate are respectively arranged on the upper segment and the lower segment of the chain 41 on the driving component 4 for linear motion; when the product delivery cycle is short and the operation is busy, different unloading stations can be respectively set on the frame 1 corresponding to the first pushing plate and the second pushing plate, that is, the two unloading stations on the profile bidirectional unloading device are set at the same time, and the profile unloading operation is carried out simultaneously by the two unloading stations, which helps to further improve the applicability and unloading efficiency of the profile bidirectional unloading device.
[0081] Reference Figure 2 In order to limit the profile 100 along the feeding direction of the profile 100, in this embodiment of the present application, the frame 1 also includes a baffle 9 arranged at one end of the first platform 121 in the length direction.
[0082] At the same time, in this embodiment of the present application, refer to Figure 2 , Figure 4 and Figure 5 , a mounting frame 13 is provided on the frame 1, and the mounting frame 13 corresponds to the driving assembly 4 one by one, and is used to install the driving assembly 4; specifically, the mounting frame 13 includes two vertically arranged frame plates 131, and the two frame plates 131 are arranged perpendicular to the length direction of the frame 1, and the two frame plates 131 are detachably mounted on the two mounting rods 1211 of the first platform 121. The driving assembly 4 is arranged between the two frame plates 131; specifically, the two sprocket wheels 42 of any driving assembly 4 are respectively arranged at the two ends of the frame plate 131 in the length direction, and the two ends of any sprocket wheel 42 are respectively rotatably arranged on the two frame plates 131 of the corresponding mounting frame 13.
[0083] In this embodiment of the present application, both ends of the length direction of any frame plate 131 extend to the corresponding sides of the two mounting rods 1211 of the first platform 121 that are away from each other. In addition, in order to realize the installation of the frame plate 131 on the first platform 121, a clamping groove 1311 is provided in the middle of the lower side of any frame plate 131; specifically, in this embodiment of the present application, the clamping groove 1311 is a rectangular groove, and after the frame plate 131 is installed on the first platform 121, the two side walls of the clamping groove 1311 respectively press against the end faces of the two mounting rods 1211 of the first platform 121 that are away from each other, so as to limit the displacement of the frame plate 131 along the width direction of the frame 1. At the same time, in order to enhance the stability of the drive assembly 4 mounted between the two frame plates 131 and the structural strength of the corresponding mounting frame 13, in this embodiment of the present application, the mounting frame 13 also includes a reinforcing plate 132, which is horizontally arranged, and its upper end surface is parallel to and pressed against the bottom walls of the corresponding slots 1311 on the two corresponding frame plates 131, and is fixedly connected to the bottom walls of the slots 1311 on the corresponding frame plates 131, thereby stably connecting the two frame plates 131; and its lower end surface is horizontally pressed against the upper end surfaces of the two mounting rods 1211, thereby achieving stable erection of the mounting frame 13 on the two mounting rods 1211 of the first platform 121.
[0084] In order to enable the bidirectional profile unloading device to meet the unloading requirements of profiles 100 with different cross-sectional sizes and further expand its scope of application, in this embodiment of the present application, an adjustment member 7 is provided on any mounting frame 13 for adjusting the distance between the two sprockets 42 of the corresponding drive assembly 4.
[0085] Specifically, refer to Figure 6 , both ends of the length direction of any frame plate 131 are provided with mounting grooves 1312, and the depth direction of the mounting grooves 1312 extends along the width direction of the frame 1. The adjusting member 7 includes a slider 71, a fixing block 72 and an adjusting bolt 73; wherein the slider 71 corresponds to the mounting groove 1312 one by one, and slides and cooperates with the inner wall of the mounting groove 1312 along the depth direction of the mounting groove 1312; both ends of the axial direction of any sprocket 42 of the driving assembly 4 are respectively rotatably arranged on the corresponding slider 71; the fixing block 72 is detachably arranged at the notch of the corresponding mounting groove 1312 on the frame plate 131 to limit the displacement of the slider 71 and prevent it from falling out of the mounting groove 1312; the nut end of the adjusting bolt 73 penetrates the fixing block 72 in the horizontal direction and then extends into the mounting groove 1312, and is detachably fixedly connected with the slider 71.
[0086] In this embodiment of the present application, in order to facilitate the installation of the nut end of the adjusting bolt 73 in the slider 71, a T-slot is provided on one side of the slider 71 close to the notch of the mounting slot 1312. The nut end of the adjusting bolt 73 is embedded in the large end of the T-slot and slides with the inner wall of the T-slot along the thickness direction of the frame plate 131.
[0087] When the distance between the two sprocket wheels 42 on the driving assembly 4 needs to be adjusted, the two adjusting bolts 73 at the same end of the frame plate 131 are loosened or tightened at the same time, and the threaded end of the corresponding adjusting bolt 73 drives the corresponding slider 71 to slide along the depth direction of the corresponding mounting groove 1312, so as to adjust the position of the two ends of the corresponding sprocket wheel 42 on the frame plate 131, that is, to adjust the distance between the two sprocket wheels 42 on the driving assembly 4. In this way, the adjusting member 7 has a simple structure, is easy to produce and use, and effectively ensures the convenience of production and use of the bidirectional material unloading device for profiles.
[0088] Reference Figure 1 and Figure 2 In this embodiment of the present application, the power member 43 includes a servo motor, the housing of the servo motor is fixed on the frame 1, and its output shaft is transmission-connected with any sprocket 42 of the corresponding drive assembly 4, so as to realize the driving of the chain 41 of the corresponding drive assembly 4 and the pushing member 3 thereon.
[0089] In order to improve the consistency of the transmission of the support 2, save the cost of purchasing the servo motor, and simplify the overall structure of the bidirectional feeding device of the profile, refer to Figure 1 , Figure 2 , Figure 4 and Figure 5 In this embodiment of the present application, the sprockets 42 on the same side of the multiple drive components 4 are sequentially connected by the connecting shaft 421; the housing of the servo motor is installed on the frame plate 131 at one end of the length direction of the frame 1, and its output shaft is connected to the end of the connecting shaft 421 to drive the multiple sprockets 42 to rotate synchronously. At the same time, a reducer 8 is installed between the output shaft of the servo motor and the corresponding end of the connecting shaft 421. The reducer 8 is used to reduce the speed of the connecting shaft 421 and increase the torque, so as to achieve stable control of the sprocket 42, and then achieve the regulation of the movement speed of the corresponding sprocket 42 and the pusher 3, and then achieve the regulation of the material feeding speed of the profile 100.
[0090] In this embodiment of the present application, in order to achieve stable driving of the profile 100 on the conveying roller, multiple push plates are arranged at intervals along the feeding direction of the profile 100, and are interspersed with the multiple conveying rollers; similarly, the driving component 4 is also correspondingly arranged between the multiple conveying rollers. In this embodiment of the present application, the mounting platform 12 includes a first platform 121 and a second platform 122, and the first platform 121 and the second platform 122 are sequentially arranged from top to bottom along the height direction of the frame 1; wherein, the support member 2, the push member 3, the drive assembly 4 and the mounting frame 13 are all installed on the first platform 121; the conveying roller adjacent to the drive assembly 4 is blocked by the drive assembly 4, and in this embodiment of the present application, a transmission assembly 10 is arranged on the second platform 122, and the transmission assembly 10 is arranged directly below the drive assembly 4, so as to realize the transmission connection of the conveying rollers on both sides of the drive assembly 4; in this embodiment of the present application, the transmission assembly 10 includes a rotating shaft and two gears coaxially fixed on the rotating shaft, and the two gears on the rotating shaft are respectively connected to the corresponding gears on the corresponding two conveying rollers through a chain, so as to realize the smooth transmission between the two conveying rollers adjacent to the drive assembly 4. When the power drive mechanism drives one of the gears to rotate, the synchronous rotation of multiple conveying rollers on the frame 1 can be realized.
[0091] The implementation principle of the embodiment of the present application is as follows: in actual application, after the production of the profile 100 is completed, it is gradually discharged along its own length direction, and its discharge end gradually extends into the bidirectional unloading device of the profile and is supported on multiple conveying rollers; after the discharge end of the profile 100 abuts against the baffle 9, the cutting mechanism cuts off the profile 100, and the discharged part of the profile 100 is separated from the profile 100 production equipment and supported on the frame 1 through multiple conveying rollers; thereafter, the servo motor drives the push plate and the push plate to move in the first direction I or the second direction II, so as to push the profile 100 on the conveying roller down from the corresponding side of the frame 1 through the corresponding first pushing end or the second pushing end, thereby realizing bidirectional unloading of the corresponding profile 100.
[0092] This method is used to realize bidirectional feeding of the profile 100. The bidirectional feeding device for the profile has a wide application range and high feeding efficiency, effectively shortens the product delivery cycle, and improves user experience. In addition, the bidirectional feeding device for the profile has a simple overall structure, is easy to produce and use, effectively reduces the corresponding cost investment of enterprises and users, and is conducive to energy saving and cost reduction.
[0093] It should be noted that the above embodiments can be freely combined as needed. The above is only the preferred implementation of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present application, and these improvements and modifications should also be regarded as the protection scope of the present application.
Claims
1. A bidirectional material feeding device for profiles, characterized in that: include: frame; A support member is disposed on the frame and includes a plurality of support members, wherein the plurality of support members are evenly spaced along the feeding direction of the profile and are used to support the profile; A pushing member, the pushing member is arranged on the frame along the feeding direction of the profile, the pushing member has a first pushing end and a second pushing end, the pushing member pushes the profile along the first direction through the first pushing end, and the pushing member pushes the profile along the second direction through the second pushing end; The driving assembly is arranged on the frame and is used to drive the pushing member to move in the first direction or in the second direction so as to push the profile down from the corresponding side of the frame to realize two-way feeding of the profile.
2. A bidirectional material feeding device for profiles according to claim 1, characterized in that: The support member includes a conveying roller, a plurality of the conveying rollers are arranged at intervals along the feeding direction of the profile, the conveying rollers are arranged to rotate relative to the frame, the conveying rollers can rotate around their own axes, and the axes are parallel to the feeding direction of the pushing member; The pushing member comprises a pushing plate, and the top of the pushing plate protrudes from the supporting surface of the conveying roller.
3. A bidirectional material feeding device for profiles according to claim 2, characterized in that: The driving assembly includes a chain and two sprockets driving the chain to move; The chain is arranged around the two sprockets, the segment of the chain performing linear motion is arranged parallel to the feeding direction of the push plate, the push plate is detachably arranged on the chain, and the first pushing end and the second pushing end are respectively located at the two ends of the feeding direction of the push plate.
4. A bidirectional material feeding device for profiles according to claim 3, characterized in that: The frame is provided with a mounting frame, and the mounting frame corresponds to the driving assembly one by one; The mounting frame includes two frame plates, both of which are vertically arranged and perpendicular to the length direction of the frame; the two frame plates can be detachably mounted on the frame; The driving assembly is arranged between the two frame plates, the two sprockets of the driving assembly are respectively arranged at the two ends of the frame plates in the length direction, and the two ends of any sprocket are respectively rotatably arranged on the two frame plates corresponding to the mounting frame.
5. A bidirectional material feeding device for profiles according to claim 4, characterized in that: The length direction of the frame is parallel to the feeding direction of the profile, and the width direction of the frame is parallel to the moving direction of the pushing member; The frame includes a mounting platform, and the mounting platform includes two mounting rods arranged horizontally, the two mounting rods are arranged in parallel and spaced apart along the width direction of the frame, and their length directions are parallel to the length direction of the frame; both ends of any of the frame plates are respectively fixed to the two mounting rods; The two ends of the conveying roller are detachably arranged on the upper ends of the two mounting rods.
6. A bidirectional material feeding device for profiles according to claim 4, characterized in that: The mounting frame is provided with an adjusting member for adjusting the distance between the two sprockets of the driving assembly. Both ends of the frame plate in the length direction are provided with mounting grooves, and the depth direction of the mounting grooves is parallel to the width direction of the frame; The adjusting member comprises a slider, which corresponds to the mounting groove one by one and is slidably matched with the inner wall of the mounting groove along the depth direction of the mounting groove; the two ends of the sprocket axial direction are respectively rotatably arranged on the corresponding slider; The adjusting member also includes a fixing plate and an adjusting bolt. The fixing plate is detachably arranged on the frame plate at a notch corresponding to the mounting groove. The threaded end of the adjusting bolt passes through the fixing plate in a horizontal direction, extends into the mounting groove, and is screwed into the sliding block along the depth direction of the mounting groove.
7. A bidirectional material feeding device for profiles according to claim 1, characterized in that: It also includes a baffle, which is arranged at one end of the frame in the length direction and is used to limit the profile along the feeding direction of the profile.
8. A bidirectional material feeding device for profiles according to claim 3, characterized in that: It also includes a connecting shaft and a power member; The sprockets on the same side of the plurality of driving assemblies are connected by a connecting shaft; The output shaft of the power member is drivingly connected to the connecting shaft to drive the plurality of sprockets to rotate synchronously.
9. A bidirectional material feeding device for profiles according to claim 4, characterized in that: The frame includes a mounting platform, and the mounting platform includes a first platform and a second platform; The support member, the pushing member, the driving assembly and the mounting frame are all mounted on the first platform; The second platform is arranged below the first platform, and a transmission assembly is arranged on it; the transmission assembly is located below the driving assembly, and is connected to the conveying rollers on both sides of the driving assembly through a chain to realize the transmission connection between the two conveying rollers adjacent to the driving assembly.
10. A bidirectional material feeding device for profiles according to claim 4, characterized in that: The pushing member includes a first pushing member and a second pushing member, and the first pushing member and the second pushing member are respectively arranged on the upper section and the lower section of the chain on the driving component for linear motion.