Transformer conveying and distributing device and system

Abstract

The utility model discloses a transformer conveying and distributing device and system. The transformer conveying and distributing device comprises a conveying mechanism and a distributing mechanism. The conveying mechanism is arranged on one side of the feeding mechanism, and the distributing mechanism is arranged between the conveying mechanism and the feeding mechanism. A feeding opening is formed in the conveying mechanism; the material distributing mechanism comprises a rotating disc and a fixing base which are rotationally connected. A plurality of clamping assemblies are arranged on the turntable; the rotary table rotates to drive each clamping assembly to reach the feeding opening and the feeding mechanism; when the clamping assembly reaches the feeding opening, the transformer at the feeding opening can be clamped; when the clamping assembly reaches the feeding mechanism, the clamped transformer can be placed on the feeding mechanism. According to the feeding mechanism, the direction of transformers placed in the feeding mechanism can be consistent, the direction requirement of transformer pin winding is met, and the feeding efficiency of the transformers is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of transformer manufacturing, in particular to a transformer transmission and distribution device and system. Background Art

[0002] When a transformer is produced, it is necessary to bind the transformer feet. Currently, the transformer is mainly placed manually in the feeding mechanism of the foot binding device, and the transformer is transported to the foot binding station by the feeding mechanism for foot binding. When the transformer is bound at the foot binding station, it is required that the terminal pins of all transformers face the same direction. However, by manually placing the transformer in the feeding mechanism of the foot binding device, it is difficult to ensure that the placement angles of the transformer terminal pins are consistent, which affects the quality of the transformer foot binding. Utility Model Content

[0003] In order to solve the above problems, the utility model proposes a transformer transmission and distribution device and system, which can achieve the same direction of transformers placed in a feeding mechanism and meet the direction requirements of transformer foot binding, thereby improving the feeding efficiency of the transformer.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] In a first aspect, a transformer transmission and material distribution device is proposed, comprising a transmission mechanism and a material distribution mechanism; the transmission mechanism is arranged on one side of the feeding mechanism, and the material distribution mechanism is arranged between the transmission mechanism and the feeding mechanism;

[0006] A feeding port is arranged on the transmission mechanism;

[0007] The material distribution mechanism includes a turntable and a fixed seat, which are rotatably connected to each other; a plurality of clamping components are arranged on the turntable; the rotation of the turntable can drive each clamping component to reach the feeding port and the feeding mechanism.

[0008] Furthermore, a pushing assembly is provided at the feeding port, the pushing assembly comprising a push plate and a telescopic member, the push plate is connected to the telescopic member, the telescopic member can drive the push plate to move up and down, the push plate is connected to the transmission mechanism, and is located at the bottom of the feeding port.

[0009] Furthermore, the fixing seat includes a servo separator, the turntable is connected to the servo separator, the servo separator can drive the turntable to rotate around its own axis, and a plurality of clamping components are evenly distributed along the circumference of the turntable.

[0010] Furthermore, the clamping assembly includes a clamping member, which is installed on the turntable, and the clamping member includes a first cylinder, a mounting plate, a first clamping block and a second clamping block; the first clamping block and the second clamping block are connected to the mounting plate, and the first cylinder is connected to the first clamping block, and the first cylinder can drive the first clamping block to move along the mounting plate in a direction close to and away from the second clamping block.

[0011] Furthermore, the clamping assembly also includes a connecting plate, the clamping member is connected to the connecting plate, and the connecting plate is connected to the turntable and can move radially along the turntable.

[0012] Furthermore, the connecting plate is connected to the guide rod, a guide groove is arranged on the turntable, and the guide rod is slidably connected to the guide groove.

[0013] Furthermore, a spring is arranged between the clamping member and the fixing seat.

[0014] Furthermore, a steering mechanism is arranged on the upper part of the feeding mechanism, and the steering mechanism comprises a steering motor and a clamping head, the clamping head is connected to the output shaft of the steering motor, and the clamping head is used to clamp the transformer on the distributing mechanism.

[0015] Furthermore, the steering mechanism includes a steering motor and multiple clamping heads, each clamping head is connected to a separate connecting shaft, a gear is fixed on the connecting shaft, all the gears are meshed with the rack, one of the connecting shafts is fixedly connected to the output shaft of the steering motor, and the rack and the steering motor are both connected to the frame of the material distribution mechanism.

[0016] In a second aspect, a transformer transmission and distribution system is proposed, including a transformer transmission and distribution device proposed in the first aspect.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The utility model sets a material dividing mechanism between the transmission mechanism and the feeding mechanism, so that the transformer in the transmission mechanism can be automatically transported to the feeding mechanism through the material dividing mechanism, and the transformer in the transmission mechanism is clamped by setting a clamping assembly, and the clamping assembly is driven by the turntable to rotate to the feeding mechanism, so as to ensure that the direction of the transformer placed in the feeding mechanism remains consistent.

[0019] 2. The utility model arranges a plurality of clamping assemblies on the turntable. When one of the clamping assemblies clamps the transformer at the feeding port, another clamping assembly is provided to place the clamped transformer in the feeding mechanism, thereby improving the efficiency of transformer material separation and feeding.

[0020] 3. The radial position of the clamping assembly of the utility model on the turntable is adjustable, so that it can adapt to the clamping and loading of different transformers, thereby improving the versatility of the equipment.

[0021] 4. After the utility model places the transformer on the feeding mechanism through the material dividing mechanism, it can ensure that the direction of the transformer on the feeding mechanism is consistent. However, the direction of the transformer does not meet the direction required for foot binding. Therefore, the utility model also provides a steering mechanism, which drives the transformer on the feeding mechanism to rotate, thereby rotating the transformer to the required direction, thereby meeting the transformer foot binding requirements.

[0022] Advantages of additional aspects of the present invention will be partially given in the following description, and partially become apparent from the following description, or be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.

[0024] Figure 1 It is a schematic diagram of the overall structure of a transformer transmission and distribution device disclosed in an embodiment;

[0025] Figure 2 It is a schematic diagram of the structure of the feeding port disclosed in the embodiment;

[0026] Figure 3 It is a schematic diagram of the structure of the material dispensing mechanism disclosed in the embodiment;

[0027] Figure 4 It is a schematic diagram of the steering mechanism structure disclosed in the embodiment.

[0028] Among them: 1. transmission mechanism, 2. material dividing mechanism, 3. feeding port, 4. steering mechanism, 2-1. turntable, 2-2. clamping part, 2-3. connecting plate, 2-4. guide rod, 2-5. spring, 2-6. servo separator, 3-1. push plate, 3-2. telescopic part, 4-1. clamping head, 4-2. gear, 4-3. rack. DETAILED DESCRIPTION

[0029] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0030] It should be noted that the following detailed descriptions are illustrative and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.

[0031] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0032] In the present invention, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", "bottom" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are relational words determined only for the convenience of describing the structural relationships of the various parts or elements of the present invention, and do not specifically refer to any part or element in the present invention and cannot be understood as limitations on the present invention.

[0033] In the present utility model, terms such as "fixed connection", "connected", "connection", etc. should be understood in a broad sense, indicating that it can be fixedly connected, integrally connected or detachably connected; it can be directly connected or indirectly connected through an intermediate medium. For relevant scientific research or technical personnel in this field, the specific meanings of the above terms in the present utility model can be determined according to specific circumstances, and they cannot be understood as limitations on the present utility model.

[0034] Example 1

[0035] In this embodiment, a transformer transmission and distribution device is disclosed, such as Figure 1 As shown, it includes a transmission mechanism 1 and a material distribution mechanism 2; the transmission mechanism 1 is arranged on one side of the feeding mechanism, and the material distribution mechanism 2 is arranged between the transmission mechanism 1 and the feeding mechanism;

[0036] A feeding port 3 is provided on the transmission mechanism 1;

[0037] The material distribution mechanism 2 includes a turntable 2-1 and a fixed seat, and the turntable 2-1 and the fixed seat are rotatably connected; a plurality of clamping components are arranged on the turntable 2-1; the turntable 2-1 rotates, and can drive each clamping component to the feeding port 3 and the feeding mechanism;

[0038] When the clamping assembly reaches the loading port 3, it can clamp the transformer at the loading port 3; when the clamping assembly reaches the loading mechanism, it can place the clamped transformer on the loading mechanism.

[0039] like Figure 2 As shown, a loading port 3 is arranged at the end of the transmission mechanism 1. In order to facilitate the clamping assembly to clamp the transformer at the loading port 3, a pushing assembly is arranged at the loading port 3. The pushing assembly includes a push plate 3-1 and a telescopic member 3-2. The push plate 3-1 is connected to the telescopic member 3-2. The telescopic member 3-2 can drive the push plate 3-1 to move up and down. The push plate 3-1 is connected to the transmission mechanism and is located at the bottom of the loading port 3.

[0040] In specific implementation, the telescopic member 3-2 adopts a third cylinder, and the push plate 3-1 is connected to the piston rod of the third cylinder. The push plate 3-1 moves upward and downward by extending and retracting the piston rod of the third cylinder.

[0041] When there is no clamping assembly to clamp the transformer at the loading port 3, the push plate 3-1 is flush with the transport surface on the transmission mechanism 1; the transformer is on the transport surface of the transmission mechanism 1 and is transported to the loading port 3 by the transmission mechanism 1; after the clamping assembly clamps the transformer at the loading port 3, the telescopic member 3-2 pushes the push plate 3-1 to move upward, and pushes the transformer through the push plate 3-1 to provide assistance for the rotation of the turntable 2-1, so that the turntable 2-1 can start rotating smoothly and take away the transformer at the loading port 3. After the transformer at the loading port 3 is taken away, the telescopic member 3-2 drives the push plate 3-1 to move downward until the push plate 3-1 is flush with the transport surface on the transmission mechanism 1.

[0042] The transmission mechanism includes a support frame and a transmission track, wherein the support frame is arranged on a base, and the transmission track is arranged on the support frame. A vibrator is arranged under the transmission track. The transmission track is vibrated by starting the vibrator, and then the transformer on the transmission track is transported to the loading port 3.

[0043] The material distribution mechanism 2 is arranged between the transmission mechanism 1 and the feeding mechanism. Figure 3 As shown, the material distribution mechanism 2 includes a turntable 2-1 and a fixed seat, and the turntable 2-1 and the fixed seat are rotatably connected; a plurality of clamping components are arranged on the turntable 2-1; the rotation of the turntable 2-1 can drive each clamping component to reach the loading port 3 and the loading mechanism.

[0044] In a specific implementation, the fixed seat includes a servo separator 2-6, the turntable 2-1 is connected to the servo separator 2-6, the servo separator 2-6 can drive the turntable 2-1 to rotate around its own axis, and a plurality of clamping components are evenly distributed along the circumference of the turntable 2-1.

[0045] The number of groups of clamping components can be set according to actual needs and spatial positions, such as setting three groups of clamping components on the turntable.

[0046] Each clamping assembly has the same structure. Specifically, the clamping assembly includes a clamping member 2-2, which is installed on the turntable 2-1. The clamping member 2-2 includes a first cylinder, a mounting plate, a first clamping block and a second clamping block. The first clamping block and the second clamping block are connected to the mounting plate, and the first cylinder is connected to the first clamping block. The first cylinder can drive the first clamping block to move along the mounting plate toward and away from the second clamping block. The transformer is clamped by moving the first clamping block toward the second clamping block. When the second clamping block moves away from the first clamping block, the clamped transformer is released. The first cylinder is also connected to the turntable 2-1.

[0047] In order to achieve the versatility of the material distribution mechanism and adapt to the transmission of the transformer between the transmission mechanism and the feeding mechanism with different spacings, this embodiment stipulates that the clamping assembly also includes a connecting plate 2-3, the clamping member is connected to the connecting plate 2-3, the connecting plate 2-3 is connected to the turntable 2-1, and can move radially along the turntable 2-1.

[0048] In order to ensure the accuracy and stability of the movement of the connecting plate 2-3, the connecting plate 2-3 is connected to the guide rod 2-4, and a guide groove 2-7 is set on the turntable 2-1. The guide rod 2-4 is slidably connected to the guide groove 2-7. When the connecting plate 2-3 moves radially along the turntable 2-1, the guide rod 2-4 moves along the guide groove 2-7 to provide guidance for the movement of the connecting plate.

[0049] In this embodiment, the connecting plate 2-3 is connected to the second cylinder, and the connecting plate 2-3 is driven by the second cylinder to move radially along the turntable 2-1. In order to ensure the stability of the movement of the clamping member, a spring 2-5 is also arranged between the clamping member and the fixing seat, and the spring 2-5 provides a buffer for the radial movement of the clamping member.

[0050] In a specific implementation, the first cylinder is connected to the connecting plate 2-3, one end of the spring 2-5 is connected to the first cylinder, and the other end of the spring 2-5 is connected to the servo separator 2-6.

[0051] Multiple groups of clamping components are arranged on the turntable. When one of the clamping components places the clamped transformer on the feeding mechanism, another clamping component clamps the transformer from the feeding port, thereby improving the feeding efficiency of the transformer. At the same time, the transformer is clamped and transported by the clamping components, ensuring that the direction of the transformer on the feeding mechanism is unified.

[0052] Due to space limitations, when the material distribution mechanism places the transformer on the feeding mechanism, the direction of the transformer may not meet the requirements of foot binding. Therefore, this embodiment also provides a steering mechanism on the upper part of the feeding mechanism, such as Figure 4 As shown, the steering mechanism includes a steering motor and a clamping head 4-1, the clamping head 4-1 is connected to the output shaft of the steering motor, and the clamping head 4-1 is used to clamp the transformer on the material distribution mechanism; the steering motor is fixed on the frame of the feeding mechanism, and when the transformer is placed on the feeding mechanism, the clamping head 4-1 is controlled to clamp the transformer, and then the steering motor is controlled to rotate a set angle, driving the clamping head 4-1 and the transformer to rotate through the set angle, thereby adjusting the direction of the transformer to meet the foot binding requirements.

[0053] Among them, the clamping head 4-1 includes a lifting mechanism and a claw assembly. The claw assembly is connected to the lifting mechanism, and the lifting mechanism can drive the claw assembly to move up and down. The lifting mechanism is connected to the steering motor and can rotate along with the output shaft of the steering motor. The lifting mechanism is connected to the frame of the feeding mechanism; the claw assembly can open and close to clamp the transformer.

[0054] In order to achieve the steering of multiple transformers at the same time, the steering mechanism is defined to include a steering motor and multiple clamping heads 4-1, each clamping head 4-1 is connected to a separate connecting shaft, a gear 4-2 is fixed on the connecting shaft, all gears 4-2 are meshed and connected with the rack 4-3, one of the connecting shafts is fixedly connected to the output shaft of the steering motor, the rack 4-3, the steering motor and all the clamping heads 4-1 are connected to the frame of the dividing mechanism, and the rack 4-3 can move laterally along the frame.

[0055] When multiple transformers need to be steered, the claw assemblies of the multiple clamping heads 4-1 are opened, and the multiple clamping heads 4-1 are controlled to move downward to the transformers, and the multiple transformers are clamped by the claw assemblies. Afterwards, the steering motor is controlled to rotate, and the steering power of the steering motor is transmitted to each clamping head through the gear rack, so that the multiple clamping heads rotate synchronously through the set angle. Afterwards, the claw assembly is controlled to release the transformer, and the clamping head moves upward back to the initial position. At this time, the directions of all transformers are consistent, and the direction requirements of the transformer foot are met.

[0056] The present embodiment discloses a transformer transmission and distribution device, which can automatically transport the transformer in the transmission mechanism to the feeding mechanism through the distribution mechanism, and clamp the transformer in the transmission mechanism by arranging a clamping assembly, and drive the clamping assembly to rotate to the feeding mechanism through a turntable, so as to ensure that the direction of the transformer placed in the feeding mechanism remains consistent; and the transformer on the feeding mechanism is steered through a steering mechanism, so as to finally achieve the consistency of the direction of all transformers on the feeding mechanism, and all meet the direction requirements of the transformer foot binding, thereby improving the feeding efficiency and the foot binding quality.

[0057] Example 2

[0058] In this embodiment, a transformer transmission and distribution system is disclosed, including a transformer transmission and distribution device disclosed in Example 1.

[0059] Although the above describes the specific implementation methods of the utility model in conjunction with the accompanying drawings, it is not intended to limit the protection scope of the utility model. Technical personnel in the relevant field should understand that on the basis of the technical solution of the utility model, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the protection scope of the utility model.

Claims

1. A transformer transmission and distribution device, characterized in that: It includes a transmission mechanism and a material separation mechanism; the transmission mechanism is arranged on one side of the feeding mechanism, and the material separation mechanism is arranged between the transmission mechanism and the feeding mechanism; A feeding port is arranged on the transmission mechanism; The material distribution mechanism includes a turntable and a fixed seat, which are rotatably connected to each other; a plurality of clamping components are arranged on the turntable; the rotation of the turntable can drive each clamping component to reach the feeding port and the feeding mechanism.

2. A transformer transmission and distribution device according to claim 1, characterized in that: A pushing assembly is arranged at the feeding port, and the pushing assembly comprises a pushing plate and a telescopic member, the pushing plate is connected with the telescopic member, the telescopic member can drive the pushing plate to move up and down, the pushing plate is connected with the transmission mechanism, and is located at the bottom of the feeding port.

3. A transformer transmission and distribution device according to claim 1, characterized in that: The fixing seat comprises a servo separator, the turntable is connected with the servo separator, the servo separator can drive the turntable to rotate around its own axis, and a plurality of clamping components are evenly arranged along the circumference of the turntable.

4. A transformer transmission and distribution device according to claim 1, characterized in that: The clamping assembly includes a clamping member, which is installed on a turntable. The clamping member includes a first cylinder, a mounting plate, a first clamping block and a second clamping block. The first clamping block and the second clamping block are connected to the mounting plate, and the first cylinder is connected to the first clamping block. The first cylinder can drive the first clamping block to move along the mounting plate toward and away from the second clamping block.

5. A transformer transmission and distribution device as claimed in claim 4, characterized in that: The clamping assembly also includes a connecting plate, the clamping piece is connected to the connecting plate, and the connecting plate is connected to the rotating disk and can move along the radial direction of the rotating disk.

6. A transformer transmission and distribution device as claimed in claim 5, characterized in that: The connecting plate is connected with the guide rod, the turntable is provided with a guide groove, and the guide rod is slidably connected with the guide groove.

7. A transformer transmission and distribution device according to claim 1, characterized in that: A spring is arranged between the clamping piece and the fixing seat.

8. A transformer transmission and distribution device according to claim 1, characterized in that: A steering mechanism is arranged on the upper part of the feeding mechanism. The steering mechanism comprises a steering motor and a clamping head. The clamping head is connected to the output shaft of the steering motor. The clamping head is used to clamp the transformer on the material distributing mechanism.

9. A transformer transmission and distribution device as claimed in claim 8, characterized in that: The steering mechanism includes a steering motor and multiple clamping heads, each clamping head is connected to a separate connecting shaft, a gear is fixed on the connecting shaft, all the gears are meshed with the rack, one of the connecting shafts is fixedly connected to the output shaft of the steering motor, and the rack and the steering motor are both connected to the frame of the material distribution mechanism.

10. A transformer transmission and distribution system, characterized in that: It comprises a transformer transmission and distribution device as described in any one of claims 1-9.

Images