Warp knitting machine for decorative fabric production
By setting up driving components and moving components in the warp knitting machine, the automatic replacement of the reel is achieved, which solves the cumbersome problems of the reel replacement process in the prior art, and improves the working efficiency and automation level.
Patent Information
- Application Number
- CN202421942806.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing warp knitting machines for the production of decorative fabrics have low degree of automation, the roll replacement process of rolled fabrics is cumbersome, and the manual operation strength is high, which reduces the working efficiency and the practicality of the warp knitting machine.
By setting up a driving component to drive the inflation shaft to tighten and disengage the reel, and by moving the component to move the reel to the support frame for quick replacement, the automatic replacement after the reel is completed, reducing manual participation.
It improves the working efficiency of the warp knitting machine, reduces the intensity and time of manual operation, and improves the automation level of decorative fabric production.
Smart Images

Figure CN222893340U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of warp knitting machines, and more specifically, to a warp knitting machine for producing decorative fabrics. Background Art
[0002] Warp knitting refers to the method of using warp yarns to form fabrics in longitudinal loops during knitting. In the production process of decorative fabrics, warp knitting is an indispensable textile process, so warp knitting machines are needed.
[0003] Some existing warp knitting machines used to produce decorative fabrics have a low degree of automation. Since the roll of the wound fabric is large, the process of replacing the roll after winding is complicated, the manual operation is labor-intensive, time-consuming and labor-intensive, reduces work efficiency, is inconvenient for users, and reduces the practicality of the warp knitting machine. Utility Model Content
[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a warp knitting machine for the production of decorative fabrics, which drives two air shafts to press against and detach from the reel through a driving assembly, and drives the reel to move to a support frame through a moving assembly for rapid replacement of the reel, thereby eliminating the need for manual intervention after the reel is wound up, thereby improving the overall work efficiency of warp knitting.
[0005] The above-mentioned technical purpose of the utility model is achieved through the following technical solutions: a warp knitting machine for producing decorative fabrics, comprising a yarn guide frame, a plurality of material guide rollers are rotatably connected to the yarn guide frame, a winding assembly is arranged on one side of the yarn guide frame, and the winding assembly comprises a U-shaped frame, a first mounting frame and a driving assembly for driving the two first mounting frames to move closer to or away from each other are symmetrically arranged on the inner side of the U-shaped frame, a first motor is arranged on the first mounting frame, an air shaft is transmission-connected to the output shaft of the first motor, a support frame for placing a reel is arranged on the side of the U-shaped frame away from the yarn guide frame, and also comprises a moving assembly, the moving assembly is used to drive the U-shaped frame to move so that the air shaft loads the reel on the support frame and moves to the yarn guide frame to wind up the fabric.
[0006] The utility model is further configured as follows: the driving assembly includes a telescopic part symmetrically arranged on a U-shaped frame, the telescopic ends of the two telescopic parts are respectively fixedly connected to two first mounting frames, and the U-shaped frame is also provided with a first cylinder for driving the first mounting frame to move.
[0007] The utility model is further configured as follows: the telescopic part comprises a fixing rod arranged on the inner side wall of the U-shaped frame, a sliding sleeve is provided on the fixing rod, and an end of the sliding sleeve is fixedly connected to the first mounting frame.
[0008] The utility model is further configured as follows: a limiting column is arranged on the inner wall of the sliding sleeve, and a limiting groove for the limiting column to slide is opened on the fixing rod.
[0009] The utility model is further configured as follows: the moving component includes mounting seats symmetrically arranged on both sides of the support frame, the two mounting seats are rotatably connected with screw rods, and the screw rods are connected to a second motor that drives the screw rods to rotate, a screw rod nut is threadedly sleeved on the screw rod, a second mounting frame is fixedly connected to the screw rod nut, the second mounting frame is provided with a second cylinder, and the output ends of the two second cylinders are respectively fixedly connected to the bottoms of the two U-shaped frames.
[0010] The utility model is further configured as follows: a bearing seat is arranged on the first mounting frame, and the inflatable shaft is fixedly mounted on the inner ring of the bearing seat.
[0011] In summary, the utility model has the following beneficial effects:
[0012] The two air shafts are driven to press against and detach from the reels through the provided driving assembly, and the reels are driven to move to the support frame through the moving assembly for quick replacement of the reels, so that no manual intervention is required after the reels are wound up, thereby improving the overall work efficiency of warp knitting. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the yarn guide frame, material guide roller, U-shaped frame and support frame of the utility model;
[0014] Figure 2 It is a structural schematic diagram of the coil assembly and the moving assembly of the utility model;
[0015] Figure 3 It is a structural schematic diagram of the telescopic part of the utility model.
[0016] In the figure: 1. yarn guide frame; 2. material guide roller; 3. U-shaped frame; 4. first mounting frame; 5. first motor; 6. inflatable shaft; 7. support frame; 8. telescopic part; 9. first cylinder; 81. fixed rod; 82. sliding sleeve; 83. limiting column; 84. limiting groove; 10. mounting seat; 11. screw; 12. second motor; 13. screw nut; 14. second mounting frame; 15. second cylinder; 16. bearing seat. DETAILED DESCRIPTION
[0017] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0018] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", "top / bottom" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0019] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0020] The utility model is described in detail below in conjunction with the accompanying drawings.
[0021] Reference Figure 1-Figure 3 A warp knitting machine for producing decorative fabrics, comprising a yarn guide frame 1, a plurality of material guide rollers 2 are rotatably connected to the yarn guide frame 1, a material winding assembly is arranged on one side of the yarn guide frame 1, and the material winding assembly comprises a U-shaped frame 3, a first mounting frame 4 and a driving assembly for driving two first mounting frames 4 to move closer to or away from each other are symmetrically arranged on the inner side of the U-shaped frame 3;
[0022] The driving assembly includes a telescopic part 8 symmetrically arranged on the U-shaped frame 3, and the telescopic ends of the two telescopic parts 8 are respectively fixedly connected to the two first mounting frames 4. The U-shaped frame 3 is also fixedly provided with a first cylinder 9 for driving the first mounting frame 4 to move. The telescopic part 8 can adapt to the movement of the first mounting frame 4 and maintain the support for the first mounting frame 4, thereby reducing the load of the first cylinder 9, improving the stability of the first mounting frame 4, and further improving the stability of the reel driven by the air shaft 6 during the winding process;
[0023] The telescopic portion 8 includes a fixing rod 81 fixedly arranged on the inner wall of the U-shaped frame 3 , a sliding sleeve 82 is provided on the fixing rod 81 , and an end of the sliding sleeve 82 is fixedly connected to the first mounting frame 4 .
[0024] A limiting column 83 is fixed on the inner wall of the sliding sleeve 82, and a limiting groove 84 is opened on the fixed rod 81 for the limiting column 83 to slide. When the first cylinder 9 pushes the first mounting frame 4 to move, the sliding sleeve 82 slides along the fixed rod 81. At the same time, the limiting column 83 slides in the limiting groove 84. The limiting groove 84 contacts the limiting column 83, thereby limiting the moving distance of the first mounting frame 4 to prevent the sliding sleeve 82 from separating from the fixed rod 81.
[0025] A first motor 5 is fixedly provided on the first mounting frame 4, and an inflatable shaft 6 is transmission-connected to the output shaft of the first motor 5. A support frame 7 for placing a reel is provided on the side of the U-shaped frame 3 away from the yarn guide frame 1. The support frame 7 has at least two positions for placing the reel, and also includes a moving component. The moving component is used to drive the U-shaped frame 3 to move so that the inflatable shaft 6 loads the reel on the support frame 7 and moves to the yarn guide frame 1 to reel up the fabric.
[0026] The moving assembly includes mounting seats 10 symmetrically arranged on both sides of the support frame 7, and the two mounting seats 10 are rotatably connected with a screw rod 11, and the screw rod 11 is connected to a second motor 12 that drives it to rotate, and a screw nut 13 is threadedly sleeved on the screw rod 11, and a second mounting frame 14 is fixedly connected to the screw nut 13, and a second cylinder 15 is fixedly provided on the second mounting frame 14, and the output ends of the two second cylinders 15 are respectively fixedly connected to the bottom of the two U-shaped frames 3.
[0027] A bearing seat 16 is fixedly mounted on the first mounting frame 4, and the inflatable shaft 6 is fixedly mounted on the inner ring of the bearing seat 16. The bearing seat 16 improves the stability of the installation of the inflatable shaft 6 and improves the operating stability of the inflatable shaft 6 when rotating and winding.
[0028] Working principle: When the warp knitting machine is in use, the first motor 5 is first used to rotate to drive the air shaft 6 to rotate, thereby driving the reel fixed by the air shaft 6 to rotate to reel the warp-knitted fabric. After the reeling is completed, the second motor 12 is used to drive the screw 11 to rotate, so that the screw nut 13 moves toward the direction close to the support frame 7 under the action of the thread, thereby driving the U-shaped frame 3 to move as a whole. When the reel moves to the top of the support frame 7, the second cylinder 15 retracts to drive the U-shaped frame 3 to descend, thereby placing the reel on the support frame 7, and the air shaft 6 releases the fixation of the reel, and the first cylinder 9 retracts to drive the air shaft 6 to withdraw from the inside of the reel;
[0029] Then, under the control of the screw rod 11, the two inflatable shafts 6 move horizontally to the two sides of the empty reel, the first cylinder 9 extends to drive the inflatable shaft 6 to extend into the interior of the reel and press against its inner wall, then the second cylinder 15 extends to drive the U-shaped frame 3 to rise, the screw rod 11 continues to control the U-shaped frame 3 to move horizontally to the winding position to continue to wind the fabric, thereby quickly completing the automatic replacement of the reel.
[0030] The first cylinder 9, the second cylinder 15, the first motor 5 and the second motor 12 of the utility model are all controlled and coordinated by being electrically connected to the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. In addition, the utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail.
[0031] The utility model drives the two air shafts 6 to press against and detach from the reels through the driving assembly, and drives the reels to move to the support frame 7 through the moving assembly for quick replacement of the reels, so that no manual intervention is required after the reels are wound up, thereby improving the overall work efficiency of warp knitting.
[0032] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A warp knitting machine for producing decorative fabrics, characterized in that: The invention comprises a yarn guide frame (1), wherein a plurality of material guide rollers (2) are rotatably connected to the yarn guide frame (1), a material winding assembly is arranged on one side of the yarn guide frame (1), and the material winding assembly comprises a U-shaped frame (3), a first mounting frame (4) and a driving assembly for driving two first mounting frames (4) to move closer to or farther from each other are symmetrically arranged on the inner side of the U-shaped frame (3), a first motor (5) is arranged on the first mounting frame (4), an air shaft (6) is drivingly connected to the output shaft of the first motor (5), a support frame (7) for placing a reel is arranged on the side of the U-shaped frame (3) away from the yarn guide frame (1), and a moving assembly is also included, wherein the moving assembly is used to drive the U-shaped frame (3) to move so that the air shaft (6) loads the reel on the support frame (7) and moves to the yarn guide frame (1) to wind up the fabric.
2. A warp knitting machine for producing decorative fabrics according to claim 1, characterized in that: The driving assembly comprises a telescopic portion (8) symmetrically arranged on a U-shaped frame (3), the telescopic ends of the two telescopic portions (8) being fixedly connected to two first mounting frames (4) respectively, and the U-shaped frame (3) is also provided with a first cylinder (9) for driving the first mounting frame (4) to move.
3. A warp knitting machine for producing decorative fabrics according to claim 2, characterized in that: The telescopic portion (8) comprises a fixed rod (81) arranged on the inner wall of the U-shaped frame (3), a sliding sleeve (82) is provided on the sliding sleeve of the fixed rod (81), and an end of the sliding sleeve (82) is fixedly connected to the first mounting frame (4).
4. A warp knitting machine for producing decorative fabrics according to claim 3, characterized in that: A limiting column (83) is arranged on the inner wall of the sliding sleeve (82), and a limiting groove (84) for the limiting column (83) to slide is provided on the fixing rod (81).
5. The warp knitting machine for producing decorative fabrics according to claim 1, characterized in that: The moving assembly comprises mounting seats (10) symmetrically arranged on both sides of the support frame (7), the two mounting seats (10) are both rotatably connected with a screw rod (11), and the screw rod (11) is connected to a second motor (12) for driving the screw rod to rotate, a screw rod nut (13) is threadedly sleeved on the screw rod (11), and the screw rod nut (13) is fixedly connected to a second mounting frame (14), and the second mounting frame (14) is provided with a second cylinder (15), and the output ends of the two second cylinders (15) are respectively fixedly connected to the bottoms of the two U-shaped frames (3).
6. The warp knitting machine for producing decorative fabrics according to claim 1, characterized in that: A bearing seat (16) is provided on the first mounting frame (4), and the inflatable shaft (6) is fixedly mounted on the inner ring of the bearing seat (16).