Energy-saving drying kiln for thermal insulation materials
By designing the load structure and auxiliary structure in the kiln, a uniform heat treatment and drying environment of the insulation material is achieved, the problems of uneven drying and moisture reflux in the prior art are solved, and the drying efficiency and insulation performance are improved.
Patent Information
- Application Number
- CN202421421667.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-06-21
AI Technical Summary
In the prior art, when the insulation material is drying in the kiln, it is difficult to receive sufficient heat because the surface in contact with the carrier plate is in contact with the surface, which causes uneven drying and affects the insulation performance. At the same time, the closed environment in the kiln causes moisture to be effectively removed, which easily causes the material to reflux and reduces the drying efficiency.
An energy-saving drying kiln in insulation material is designed, adopting a material-carrying structure and auxiliary structure. The load structure drives the rotating shaft and screw through the motor to achieve rotating clamping of the insulation material, ensuring uniform heat on both sides. The auxiliary structure absorbs and discharges the humid air in the kiln through the hot air fan and exhaust pipes to maintain a dry environment.
Through uniform heat treatment and effective water removal, the drying efficiency of the insulation material is improved, the uniform drying and efficient insulation performance of the material are ensured, and the material is refluxed.
Smart Images

Figure CN222895453U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat-insulating material drying kilns, in particular to an energy-saving heat-insulating material drying kiln. Background Art
[0002] A kiln is a furnace used to fire ceramics and sculptures or to fuse enamel to the surface of metal objects. During the production process of thermal insulation materials, the thermal insulation materials may absorb a certain amount of moisture, causing the thermal conductivity of the materials to increase, thus affecting their thermal insulation effect. Kiln drying can effectively remove this moisture, ensuring that the materials have a lower thermal conductivity and better thermal insulation performance.
[0003] In the production process of modern thermal insulation materials, the drying process is a key link to ensure the performance of the materials. The traditional drying technology usually involves laying the thermal insulation materials flat on the carrier plate in the kiln, and then closing the kiln for heating. However, when the thermal insulation materials are placed directly on the carrier plate, the side in contact with the carrier plate often cannot receive enough heat, resulting in a different degree of drying between the side in contact with the carrier plate and the side exposed to the hot air flow, leading to uneven drying of the overall material and affecting the thermal insulation performance of the material. At the same time, the closed environment in the kiln makes it impossible to effectively remove the moisture generated during drying, and the humid environment in the kiln easily causes the material to re-moisten, thereby reducing the drying efficiency. Utility Model Content
[0004] The utility model aims to solve the problems in the prior art that the side in contact with the carrier plate often cannot receive enough heat, resulting in a different degree of drying between the side in contact with the carrier plate and the side exposed to the hot air flow, leading to uneven overall drying effect of the material and affecting the thermal insulation performance of the material; at the same time, the closed environment in the kiln makes it impossible to effectively remove the moisture generated during drying, and the humid environment in the kiln easily causes moisture in the material, thereby reducing the drying efficiency, and an energy-saving drying kiln for thermal insulation materials is proposed.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An energy-saving drying kiln for heat-insulating materials comprises a kiln box, the front of which is movably connected to a box door via a hinge, a storage bin is fixedly connected to the outer wall of the kiln box, a heater is fixedly connected inside the kiln box, an air duct is fixedly mounted on the heater, and the other end of the air duct extends to the outside of the kiln box, and a matching heating plate is fixedly fixed on the top of the heater;
[0007] A loading structure for placing heat-insulating materials is arranged in the kiln box, and an auxiliary structure for ventilation to assist drying is arranged on the kiln box.
[0008] Preferably, the load-carrying structure comprises a pair of rotating shafts rotatably connected to the vertical inner wall of the kiln box via bearings, connecting plates are fixedly connected to opposite sides of the two rotating shafts, the bottoms of the two connecting plates are fixedly connected to the same storage plate, blocks are fixedly connected to the connecting plates, screws are threadedly connected to the blocks, the two connecting plates are vertically slidably connected to the same movable plate, and the bottom end of the screw and the top of the movable plate are rotatably connected, and a motor for driving the rotating shaft to rotate is fixed on the kiln box.
[0009] Preferably, the auxiliary structure comprises a hot air blower fixedly connected to the top of the kiln box, an air inlet pipe and an exhaust pipe are fixedly mounted on the hot air blower, and one end of the air inlet pipe away from the hot air blower extends into the kiln box.
[0010] Preferably, a heat dissipation pipe is fixedly passed through the kiln box.
[0011] Preferably, a transparent window is fixedly installed on the box door to facilitate observation by staff.
[0012] Preferably, both the storage plate and the movable plate are provided with ventilation holes.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. The utility model sets a load-bearing structure, wherein a rotating shaft driven by a motor is rotatably connected to the inner wall of a kiln box, a screw is threadedly connected to a block fixedly connected to a connecting plate, a movable plate rotatably connected to the top and the screw and a connecting plate are vertically slidably connected, and after placing the heat-insulating material on the placing plate, the heat-insulating material is clamped and fixed and then rotated under the coordinated use of the motor and the screw, so that both sides thereof are evenly heated, thereby ensuring the drying efficiency.
[0015] 2. The utility model sets up an auxiliary structure, and the hot air blower is fixedly connected to the top of the kiln box. The air inlet pipe and the exhaust pipe are respectively fixedly installed on the hot air blower, and the end of the air inlet pipe away from the hot air blower extends into the kiln box. The moisture generated by the thermal insulation material when being dried is absorbed by the hot air blower and discharged to the outside of the kiln box through the exhaust pipe, thereby ensuring a dry environment inside the kiln box and effectively avoiding moisture reversion of the thermal insulation material. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of an energy-saving drying kiln for thermal insulation materials proposed by the utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of a kiln box in an energy-saving drying kiln for heat-insulating materials proposed by the utility model;
[0018] Figure 3A schematic diagram of a motor in an energy-saving drying kiln for heat-insulating materials proposed by the utility model;
[0019] Figure 4 for Figure 2 Enlarged view of point A in the middle.
[0020] In the figure: 1. kiln box; 2. box door; 3. storage bin; 4. heater; 5. air duct; 6. heating plate; 7. storage plate; 8. connecting plate; 9. moving plate; 10. block; 11. screw; 12. rotating shaft; 13. motor; 14. hot air blower; 15. air inlet pipe; 16. exhaust pipe; 17. heat dissipation pipe; 18. transparent window. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] Reference Figure 1-Figure 4 A heat preservation material energy-saving drying kiln comprises a kiln box 1, a box door 2 is movably connected to the front of the kiln box 1 through a hinge, a placement bin 3 is fixedly connected to the outer wall of the kiln box 1, a heater 4 is fixedly connected inside the kiln box 1, an air duct 5 is fixedly installed on the heater 4, and the other end of the air duct 5 extends to the outside of the kiln box 1, and a matching heating plate 6 is fixed on the top of the heater 4; the air duct 5 fixedly installed on the heater 4 is convenient for the staff and the fuel installation outside the kiln box 1.
[0023] A loading structure for placing heat-insulating materials is provided in the kiln box 1 , and an auxiliary structure for ventilation to assist drying is provided on the kiln box 1 .
[0024] The load-carrying structure includes a pair of rotating shafts 12 rotatably connected to the vertical inner wall of the kiln box 1 through bearings, and the two rotating shafts 12 are fixedly connected to the opposite sides with connecting plates 8, and the bottom of the two connecting plates 8 is fixedly connected to the same storage plate 7, and the connecting plates 8 are fixedly connected to the blocks 10, and the blocks 10 are threadedly connected with screws 11, and the two connecting plates 8 are vertically slidably connected to the same moving plate 9, and the bottom end of the screw 11 is rotatably connected to the top of the moving plate 9, and the kiln box 1 is fixed with a motor 13 for driving the rotating shaft 12 to rotate. Under the action of the motor 13, the heat-insulating material rotates after being fixed.
[0025] The auxiliary structure includes a hot air blower 14 fixedly connected to the top of the kiln box 1, and an air inlet pipe 15 and an exhaust pipe 16 are fixedly installed on the hot air blower 14, and one end of the air inlet pipe 15 away from the hot air blower 14 extends into the kiln box 1. The hot air blower 14 discharges the humid air in the kiln box 1 through the air inlet pipe 15 and then through the exhaust pipe 16.
[0026] A heat dissipation pipe 17 is fixedly provided on the kiln box 1 to dissipate heat from the bottom heater 4 in the kiln box 1.
[0027] A transparent window 18 is fixedly installed on the box door 2 for the convenience of observation by the staff.
[0028] The storage plate 7 and the movable plate 9 are both provided with ventilation holes to ensure that both sides of the material are heated evenly.
[0029] The functional principle of the utility model can be explained through the following operation modes:
[0030] When using the device, first, place the heat-insulating material on the storage plate 7, and connect the gas pipe 5 to the fuel.
[0031] The screw 11 is screwed, and the screw 11 drives the movable plate 9 to move vertically downward, so that the movable plate 9 and the storage plate 7 clamp and fix the material relative to each other, and the box door 2 is closed;
[0032] After the material is fixed, the motor 13, the hot air blower 14 and the heater 4 are started simultaneously;
[0033] The motor 13 drives the rotating shaft 12 to rotate, and the rotating shaft 12 drives the connecting plate 8 to rotate, thereby realizing the rotation of the heat preservation material on the storage plate 7; the heater 4 heats the heating plate 6, so that the temperature in the kiln box 1 increases; the hot air blower 14 discharges the humid air in the kiln box 1 through the air inlet pipe 15 and then through the exhaust pipe 16;
[0034] Thereby, both sides of the heat-insulating material are dried evenly, while a dry environment in the kiln box 1 is ensured, thereby improving the drying efficiency.
[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An energy-saving kiln for drying heat-insulating materials, comprising a kiln box (1), wherein the front of the kiln box (1) is movably connected to a box door (2) via a hinge, and wherein: A storage bin (3) is fixedly connected to the outer wall of the kiln box (1), a heater (4) is fixedly connected inside the kiln box (1), an air guide pipe (5) is fixedly installed on the heater (4), and the other end of the air guide pipe (5) extends to the outside of the kiln box (1), and a matching heating plate (6) is fixed on the top of the heater (4); A loading structure for placing heat-insulating materials is arranged inside the kiln box (1), and an auxiliary structure for ventilation to assist drying is arranged on the kiln box (1).
2. The energy-saving drying kiln for thermal insulation materials according to claim 1, characterized in that: The load-bearing structure comprises a pair of rotating shafts (12) rotatably connected to the vertical inner wall of the kiln box (1) via bearings, the two rotating shafts (12) are fixedly connected to connecting plates (8) on opposite sides, the bottoms of the two connecting plates (8) are fixedly connected to the same storage plate (7), the connecting plates (8) are fixedly connected to a block (10), the block (10) is threadedly connected to a screw rod (11), the two connecting plates (8) are vertically slidably connected to the same moving plate (9), and the bottom end of the screw rod (11) is rotatably connected to the top of the moving plate (9), and a motor (13) for driving the rotating shaft (12) to rotate is fixed to the kiln box (1).
3. The energy-saving drying kiln for thermal insulation materials according to claim 1, characterized in that: The auxiliary structure comprises a hot air blower (14) fixedly connected to the top of the kiln box (1), an air inlet pipe (15) and an exhaust pipe (16) are respectively fixedly mounted on the hot air blower (14), and an end of the air inlet pipe (15) away from the hot air blower (14) extends into the kiln box (1).
4. The energy-saving drying kiln for thermal insulation materials according to claim 1, characterized in that: A heat dissipation pipe (17) is fixedly provided on the kiln box (1).
5. The energy-saving drying kiln for thermal insulation materials according to claim 1, characterized in that: A transparent window (18) is fixedly mounted on the box door (2) for easy observation by staff.
6. The energy-saving drying kiln for thermal insulation materials according to claim 2, characterized in that: The storage plate (7) and the movable plate (9) are both provided with ventilation holes.