Double-cylinder and double-station mouth-nesting and rod-inserting integrated machine

Abstract

The utility model discloses a double-cylinder double-station opening-nesting and rod-inserting all-in-one machine, and belongs to the technical field of edible mushroom processing machinery. The bagging machine mainly comprises a machine frame, a double-hopper assembly is fixedly connected to the position, close to one end, of the machine frame, at least two discharging barrels are arranged on the double-hopper assembly, a barrel holding assembly is arranged at the tail end of each discharging barrel, a bagging mechanical arm is arranged above each barrel holding assembly, a bag conveying assembly is arranged at the tail end of each barrel holding assembly, and the bag conveying assembly is connected with the discharging barrels. The bag feeding assembly is matched with the bagging mechanical arm, the other end of the machine frame is provided with a bag pushing assembly matched with the cylinder holding assembly, and an opening folding and rod inserting assembly is arranged above the bag pushing assembly. According to the utility model, after the rack is slightly widened, two groups of fungus bag nest opening rod insertion channels can be placed, the whole machine structure is more compact, the occupied space of a workshop is saved on the basis of improving the working efficiency by one time, and meanwhile, the two groups of fungus bag nest opening rod insertion channels are integrated together, so that workers can conveniently monitor and debug in real time, and the use is convenient.

Description

Technical Field

[0001] The utility model belongs to the technical field of edible mushroom processing machinery. Specifically, it particularly relates to a double-cylinder and double-station mouth-caving and stick-inserting integrated machine. Background Technique

[0002] When producing edible mushrooms, it is necessary to first put the edible mushroom culture medium into bags to make mushroom bags, and then inoculate them. Inoculation usually requires operations such as mouth-caving and stick-inserting to add culture medium materials into the mushroom bags. To achieve standardized production, currently, a mouth-caving machine is mainly used for automatic filling, mouth-caving, and stick-inserting operations of the edible mushroom culture medium.

[0003] For example, the Chinese patent with the authorization announcement number of "CN218417708U" discloses a full-automatic new type of mouth-caving machine, which is composed of a frame, a hopper part, a barrel clamping drive, a bag-sleeving manipulator, a bag-feeding assembly, a mouth-caving and stick-inserting assembly, and a bag-pushing assembly; the hopper part is arranged at a position near one end inside the frame, the barrel clamping drive is arranged behind the hopper part, the bag-sleeving manipulator is arranged above the barrel clamping drive, the bag-feeding assembly is arranged above the bag-sleeving manipulator, the mouth-caving and stick-inserting assembly is arranged behind the bag-feeding assembly, and the bag-pushing assembly is arranged at a position slightly above the rear of the mouth-caving and stick-inserting assembly. The above-mentioned mouth-caving machine realizes the full-automatic operation from automatic bag-feeding, automatic bagging of mushroom materials, mouth-caving and stick-inserting of mushroom bags to automatic bag-pushing, without manual operation by workers, with low labor intensity and high efficiency.

[0004] Although the above patent changes the manual mouth-caving and stick-inserting to automatic operation, there are still the following deficiencies in use: the mouth-caving machine occupies a large space, and there is only one mushroom bag mouth-caving and stick-inserting channel in one mouth-caving machine, and the working efficiency cannot meet the customer's needs. If you want to improve the working efficiency, you can only purchase multiple devices, which increases the input cost, and multiple devices occupy a large area in the workshop, making it inconvenient to feed materials, and at the same time, it is not convenient for workers to monitor in real time. Content of the Utility Model

[0005] The technical problem to be solved by the utility model is: to overcome the deficiencies of the prior art and provide a double-cylinder and double-station mouth-caving and stick-inserting integrated machine. After slightly widening the frame, two groups of mushroom bag mouth-caving and stick-inserting channels can be placed, the overall structure of the machine is more compact, while saving the floor space of the workshop on the basis of doubling the working efficiency, and at the same time, the two groups of mushroom bag mouth-caving and stick-inserting channels are integrated together, which is convenient for workers to monitor and debug in real time and is easy to use.

[0006] The described double-barrel and double-station socket-inserting rod integrated machine includes a frame. A double-hopper assembly is fixedly connected to a position near one end of the frame. At least two discharge cylinders are provided on the double-hopper assembly. A holding cylinder assembly is provided at the end of each discharge cylinder. A bag-sleeving manipulator is provided above each holding cylinder assembly. A bag-feeding assembly is provided at the end of the holding cylinder assembly. The bag-feeding assembly cooperates with the bag-sleeving manipulator. At the other end of the frame, a bag-pushing assembly that cooperates with the holding cylinder assembly is provided. Above the bag-pushing assembly, a socket-inserting rod assembly is provided.

[0007] Preferably, the double-hopper assembly includes a hopper body fixedly connected to the frame. A reverse V-shaped baffle is fixedly connected to the middle inside the hopper body. The reverse V-shaped baffle and the two side walls of the hopper body form two storage cavities. Each storage cavity is respectively communicated with a discharge cylinder. A spiral feeder is jointly rotatably connected in each storage cavity and the discharge cylinder. The rotating shaft of the spiral feeder is coaxially arranged with the discharge cylinder.

[0008] Preferably, the holding cylinder assembly, the bag-sleeving manipulator, the bag-feeding assembly, the socket-inserting rod assembly, and the bag-pushing assembly are all in two groups, and the two groups of holding cylinder assemblies, the two groups of bag-sleeving manipulators, the two groups of bag-feeding assemblies, the two groups of socket-inserting rod assemblies, and the two groups of bag-pushing assemblies are symmetrically arranged respectively.

[0009] Preferably, a middle fixing plate is provided above the two discharge cylinders. The middle fixing plate is arranged at the middle position in the width direction of the frame, and both ends of the middle fixing plate are fixedly connected to the frame. Two vertical plates are fixedly connected to the bottom of the middle fixing plate. Two groups of parallel guiding components are fixedly connected between the two vertical plates. Each group of guiding components includes at least two vertically arranged guiding rods that are parallel. The two groups of holding cylinder assemblies are respectively slidably connected to the corresponding guiding components.

[0010] Preferably, two side fixing plates for installing the bag-feeding assembly are fixedly connected to the frame behind the bag-sleeving manipulator, and the two side fixing plates are symmetrically arranged.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] 1. In the present utility model, a middle fixing plate is added in the middle of the width of the frame. The bottom of the middle fixing plate integrates the two groups of guiding components through two vertical plates, greatly reducing the distance between the two groups of holding cylinder assemblies. The two groups of bag-feeding assemblies are respectively arranged on both sides of the middle fixing plate, so that when the two groups of holding cylinder assemblies cooperate with the corresponding bag-pushing assemblies behind, they do not interfere with the bag feeding of the bag-feeding assembly, and the layout is more reasonable and the movement is more smooth.

[0013] 2. After slightly widening the frame of the present utility model, two groups of inserting rod channels for the mouth of the mushroom bags can be placed, making the overall structure of the machine more compact. On the basis of doubling the working efficiency, the floor space of the workshop is saved. At the same time, the two groups of inserting rod channels for the mouth of the mushroom bags are integrated together, facilitating the workers to monitor and debug in real time and being easy to use.

[0014] 3. An inverted V-shaped baffle is added inside the double hopper assembly. The mushroom material is directly poured into the hopper body. The inverted V-shaped baffle can directly and automatically divide the mushroom material, eliminating the need for separate feeding and enabling the mushroom material to enter the corresponding storage chambers respectively, making it more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural view of the present utility model;

[0016] Figure 2 is a front view of the present utility model;

[0017] Figure 3 is a top view of the present utility model;

[0018] Figure 4 is a schematic structural view of the frame;

[0019] Figure 5 is a schematic structural view of the double hopper assembly;

[0020] Figure 6 is a schematic internal structural view of the double hopper assembly;

[0021] Figure 7 is a schematic structural view of the holding cylinder assembly;

[0022] Figure 8 is a schematic structural view of the bagging manipulator;

[0023] Figure 9 is a schematic structural view of the bag feeding assembly;

[0024] Figure 10 is a schematic structural view of the inserting rod assembly for the mouth of the bag;

[0025] Figure 11 is a schematic structural view of the bag pushing assembly.

[0026] In the figures, 1. Frame; 101. Middle fixing plate; 102. Vertical plate; 103. Guide rod; 104. Side fixing plate; 2. Double hopper assembly; 201. Discharge cylinder; 202. Hopper body; 203. Stirring rod; 204. Screw feeder; 205. Inverted V-shaped baffle; 3. Holding cylinder assembly; 4. Bagging manipulator; 5. Bag feeding assembly; 6. Inserting rod assembly for the mouth of the bag; 7. Bag pushing assembly. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] The present utility model will be further described below in conjunction with the accompanying drawings:

[0028] In the paragraphs of the detailed description, the orientation nouns involved are only for the convenience of those skilled in the art to understand the technical solutions described in this application according to the visual orientation shown in the accompanying drawings. Unless otherwise clearly specified and limited, terms such as "set", "installed", "connected", etc. should be understood in a broad sense. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0029] As Figures 1 to 11 shown, a double-barrel and double-station socket inserting stick integrated machine includes a frame 1. Support legs are respectively provided at the four corners of the bottom of the frame 1. A double hopper assembly 2 is fixedly connected to the front end of the frame 1. As Figure 5 and Figure 6 shown, the double hopper assembly 2 includes a hopper body 202. The hopper body 202 is fixedly connected to the frame 1. An inverted V-shaped baffle 205 is fixedly connected to the middle of the hopper body 202. The inverted V-shaped baffle 205 and the two side walls of the hopper body 202 form two storage cavities. An outlet cylinder 201 is respectively communicated with each storage cavity. A spiral feeder 204 is rotatably connected in each storage cavity and the outlet cylinder 201. The rotating shaft of the spiral feeder 204 is coaxially arranged with the outlet cylinder 201. A stirring rod 203 rotatably connected to the hopper body 202 is provided above the spiral feeder 204. A power mechanism is respectively arranged at the bottom of each storage cavity. The power mechanism drives the spiral feeder 204 and the stirring rod 203 to rotate.

[0030] As Figure 2 and Figure 3 shown, a holding cylinder assembly 3 is respectively provided at the end of each outlet cylinder 201. A bagging manipulator 4 is provided above each holding cylinder assembly 3. A bag feeding assembly 5 is provided at the end of the holding cylinder assembly 3. The bag feeding assembly 5 cooperates with the bagging manipulator 4. A pushing bag assembly 7 cooperating with the holding cylinder assembly 3 is provided at the other end of the frame 1. A socket inserting stick assembly 6 is provided above the pushing bag assembly 7. The holding cylinder assembly 3, the bagging manipulator 4, the bag feeding assembly 5, the socket inserting stick assembly 6 and the pushing bag assembly 7 are all prior arts and will not be elaborated here.

[0031] Among them, the holding cylinder assembly 3, the bagging manipulator 4, the bag feeding assembly 5, the socket inserting stick assembly 6 and the pushing bag assembly 7 are all in two groups. And the two groups of holding cylinder assemblies 3, the two groups of bagging manipulators 4, the two groups of bag feeding assemblies 5, the two groups of socket inserting stick assemblies 6 and the two groups of pushing bag assemblies 7 are symmetrically arranged along the central plane of the width of the frame 1 respectively. This arrangement method realizes that by slightly widening the frame 1, two sets of mushroom bag socket inserting stick channels can be placed. The whole machine structure is more compact, and on the basis of doubling the working efficiency, the floor space of the workshop is saved.

[0032] Specifically, the discharge end of the discharge barrel 201 corresponds to the holding barrel assembly 3. Above the two discharge barrels 201, there is a middle fixing plate 101. The middle fixing plate 101 is arranged at the middle position in the width direction of the frame 1, and both ends of the middle fixing plate 101 are fixedly connected to the frame 1 respectively. The end of the middle fixing plate 101 is located between the two groups of bag feeding assemblies 5. As Figure 7 shown, two vertical plates 102 are fixedly connected to the bottom of the middle fixing plate 101. Between the two vertical plates 102, two groups of parallel guiding assemblies are fixedly connected. Each group of guiding assemblies includes at least two guiding rods 103 arranged up and down. The guiding rods 103 are arranged in parallel. The two groups of holding barrel assemblies 3 are respectively slidably connected to the corresponding guiding assemblies. By integrating the two groups of guiding assemblies through the two vertical plates 102, the distance between the two groups of holding barrel assemblies 3 is greatly reduced. At the same time, it does not prevent the cooperation between the holding barrel assembly 3 and the discharge barrel 201 and the bag pushing assembly 7, nor the cooperation between the bag feeding assembly 5 and the bag sleeving manipulator 4, making the operation more smooth.

[0033] On the frame 1 behind the bag sleeving manipulator 4, two side fixing plates 104 for installing the bag feeding assembly 5 are fixedly connected. The two side fixing plates 104 are symmetrically arranged. The two side fixing plates 104 are respectively arranged on both sides of the middle fixing plate 101. The side fixing plates 104 can make the bag feeding assembly 5 better fixed and installed. At the same time, the bag feeding assembly 5 is limited, so that when the holding barrel assembly 3 and the rear bag pushing assembly 7 work together, there is no interference with the bag feeding of the bag feeding assembly 5, and the layout is more reasonable.

[0034] Those skilled in the art can use the existing technologies they master, such as installing corresponding mechanical limit switches or photoelectric sensors, to limit the specified positions of each executing component in the following action process; to achieve automated operation, the present utility model can adopt numerical control technology or PLC to control the actions of each executing component.

[0035] When the present utility model is in use, the mushroom material is directly poured into the hopper body 202. The inverted V-shaped baffle 205 directly automatically diverts the mushroom material, so that the mushroom material enters the corresponding storage cavities respectively. In the present utility model, the two groups of mushroom bag mouth inserting rod channels operate independently and do not interfere with each other, and the two groups of mushroom bag mouth inserting rod channels are integrated together, which is convenient for workers to monitor and debug in real time and is more convenient to use.

[0036] During operation, the bag feeding assembly 5 is started. After the motor of the bag feeding assembly 5 drives the upper and lower rollers to send the bag to the required length, the upper and lower air boxes open the bag mouth under the action of the fan. Then the bottom of the bag sleeving manipulator 4 opens the bag mouth. The motor drives the gear to cooperate with the rack to put the bag on the discharge barrel 201. The spiral feeder 204 in the double hopper assembly 2 fills the bag with the mushroom material under the drive of the power mechanism to form a mushroom bag.

[0037] Then, the bale holding assembly 3 is activated. The bale holding assembly 3 conveys the fully loaded spawn bags to the vertical bagging position of the bag pushing assembly 7. The vertical bagging cylinder stands up the spawn bags, and then the cylinder at the bottom of the bag pushing assembly 7 pushes the spawn bags to the position of the bag holding manipulator. The bag holding manipulator sends the spawn bags below the socket inserting rod assembly 6. Finally, the socket inserting rod assembly 6 is activated to complete the work of inserting rods into the sockets of the spawn bags.

[0038] Finally, although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A double-barrel double-station socket-insertion rod-insertion integrated machine, comprising a frame (1), characterized in that: A double hopper assembly (2) is fixedly connected to a position near one end of the frame (1), and at least two discharge barrels (201) are provided on the double hopper assembly (2). A barrel holding assembly (3) is provided at the end of each discharge barrel (201), and a bagging robot (4) is provided above each barrel holding assembly (3). A bag delivery assembly (5) is provided at the end of the barrel holding assembly (3), and the bag delivery assembly (5) cooperates with the bagging robot (4). A bag pushing assembly (7) cooperating with the barrel holding assembly (3) is provided at the other end of the frame (1), and a socket insertion rod assembly (6) is provided above the bag pushing assembly (7).

2. The double-barrel double-station socket-insertion rod-insertion integrated machine according to claim 1, characterized in that: The double hopper assembly (2) comprises a hopper body (202), the hopper body (202) being fixedly connected to the frame (1), an inverted V-shaped baffle (205) being fixedly connected to the middle of the hopper body (202), the inverted V-shaped baffle (205) and the two side walls of the hopper body (202) forming two material storage chambers, each material storage chamber being connected to a discharge barrel (201), each material storage chamber being connected to the discharge barrel (201) for rotation, a screw feeder (204) being rotatably connected thereto, and the rotating shaft of the screw feeder (204) being coaxially arranged with the discharge barrel (201).

3. The double-barrel double-station socket-insertion rod-insertion integrated machine according to claim 2, characterized in that: The barrel holding assembly (3), bagging manipulator (4), bag delivery assembly (5), nest insertion rod assembly (6) and bag pushing assembly (7) are each in two groups, and the two barrel holding assemblies (3), the two bagging manipulators (4), the two bag delivery assemblies (5), the two nest insertion rod assemblies (6) and the two bag pushing assemblies (7) are symmetrically arranged.

4. The double-barrel double-station socket-inserting integrated machine according to claim 3, characterized in that: A middle fixed plate (101) is provided above the two discharge barrels (201), the middle fixed plate (101) is arranged at the middle position of the frame (1) in the width direction, and the two ends of the middle fixed plate (101) are respectively fixedly connected to the frame (1), and the bottom of the middle fixed plate (101) is fixedly connected to two vertical plates (102), and two groups of parallel guide components are fixedly connected between the two vertical plates (102), each group of guide components includes at least two upper and lower guide rods (103), and the guide rods (103) are arranged in parallel. The two groups of barrel holding assemblies (3) are respectively slidably connected to the corresponding guide components.

5. The double-barrel double-station socket-insertion rod-insertion integrated machine according to claim 3, characterized in that: Two side fixing plates (104) for mounting the bag delivery assembly (5) are fixedly connected to the frame (1) behind the bagging robot (4), and the two side fixing plates (104) are symmetrically arranged.

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