Spraying device
By designing an intelligent spray device and automatically adjusting spraying with PLC controller and detection unit, the problem of dust pollution in the construction of panel rock dams is solved, and an efficient and economical environmental protection effect is achieved.
Patent Information
- Application Number
- CN202421918346.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-09
AI Technical Summary
Dust generated during the construction of the panel rock dam leads to air pollution, and existing simple spraying facilities are difficult to effectively control.
A spray device including a spray structure and a control system is designed, and intelligent monitoring and precise control is achieved using a PLC controller and detection unit, and the environmental dust concentration is monitored in real time through a dust detector, and the spray is automatically adjusted.
It significantly improves spray efficiency and response speed, effectively reduces dust pollution, protects environmental quality, and has significant economic and social benefits.
Smart Images

Figure CN222900599U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spraying equipment for a panel rockfill dam, in particular to a spraying device, which is mainly aimed at reducing dust generated during the construction of a panel rockfill dam and plays a role in reducing air pollution. Background Art
[0002] Since the face rockfill dam is a popular dam type at present, it is favored by design and construction units due to its low construction cost and fast progress. However, during the construction process, it will also have a certain impact on the service life of the transport vehicles, increase the maintenance and repair costs of the vehicles, and thus increase the construction cost. In order to avoid a large amount of dust, a simple spraying facility is used to prevent the environmental quality of the construction area from being greatly affected by the construction activities. This effectively reduces dust, effectively improves environmental protection and reduces air pollution, and has high practicality and convenience. Utility Model Content
[0003] The purpose of the utility model is to provide a spray device to solve the problems raised in the above background technology.
[0004] The technical solution of the utility model is: a spray device, including a spray structure and a control system, the end of the main pipe is inserted in the water pool of the spray structure; the main pipe is connected with a flow control valve, a water pump, a pressure sensor, a first branch pipe and a second branch pipe in sequence; the first branch pipe is connected with a control valve A and a swing arm nozzle 1; the second branch pipe is connected with a control valve B and a swing arm nozzle 2; the control system includes a PLC controller and a detection unit; the PLC controller is connected with the flow control valve, the pressure sensor, the control valve A and the control valve B; the PLC controller is connected with the detection unit, and the PLC controller controls and adjusts the spraying according to the information transmitted by the detection unit.
[0005] Furthermore, the detection unit is remotely connected to a dust detector a and a dust detector b; the dust detector a is arranged on the wall of the first branch pipe between the swing arm nozzle 1 and the control valve A; the dust detector b is arranged on the wall of the second branch pipe between the swing arm nozzle 2 and the control valve B.
[0006] Furthermore, the main pipe is connected to the first branch pipe and the second branch pipe respectively through a reducing joint.
[0007] Furthermore, the main pipe is a high-pressure rubber hose with a diameter of 50 mm; the first branch pipe and the second branch pipe are both iron pipes with a diameter of 15 mm.
[0008] Furthermore, the first branch pipe and the second branch pipe are arranged on the main pipe at an interval of 6 m.
[0009] Compared with the prior art, the utility model has the following beneficial effects:
[0010] The design of the spray structure and control system realizes intelligent monitoring and precise control of the spray device, significantly improving the spray efficiency and response speed. As the core of the device, the PLC controller realizes centralized management and intelligent adjustment of the entire spray device through the connection with the flow control valve, pressure sensor, control valve A, control valve B and detection unit. The remote connection function of the detection unit enables the device to receive the monitoring data of dust detector a and dust detector b in real time, and automatically start or adjust the spray according to the dust concentration in the environment, effectively reducing dust pollution and protecting environmental quality. Through intelligent design, the spray structure and control system not only improves the spray efficiency and effect, but also realizes resource conservation and environmental protection, with significant economic and social benefits. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural schematic diagram of the utility model;
[0012] Figure 2 This is a flow chart of the PLC controller of the utility model;
[0013] 1-PLC controller; 2-detection unit; 3-flow control valve; 4-water tank; 5-water pump; 6-pressure sensor; 7-control valve A; 8-control valve B; 9-dust detector a; 10-dust detector b; 11-swing arm nozzle one; 12-swing arm nozzle two; 13-main pipe; 14-first branch pipe; 15-second branch pipe. DETAILED DESCRIPTION
[0014] The following will be combined with the attached Figure 1 to Figure 2 The utility model is described in detail, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0015] Combined with Figure 1-2As shown, the utility model provides a spray device through improvement, including a spray structure and a control system. The end of the main pipe 13 is plugged into the water pool 4 of the spray structure; the main pipe 13 is connected with a flow control valve 3, a water pump 5, a pressure sensor 6, a first branch pipe 14 and a second branch pipe 15 in sequence. By arranging a flow control valve at the end of the main pipe close to the water pool, the water flow size can be effectively adjusted to ensure that the spray device can maintain the best working state under different conditions. The addition of the water pump ensures the stability of the water pressure and provides sufficient power for the spray. The real-time monitoring function of the pressure sensor enables the device to adjust the water pressure according to the pressure of the main pipe. The actual pressure is automatically adjusted to avoid waste of resources or poor spraying effect caused by abnormal pressure; the first branch pipe 14 is connected with control valve A7 and swing arm nozzle 1 11; the second branch pipe 15 is connected with control valve B8 and swing arm nozzle 2 12; the control system includes a PLC controller 1 and a detection unit 2; the PLC controller 1 is connected with a flow control valve 3, a pressure sensor 6, a control valve A7, and a control valve B8. The setting of control valve A and control valve B enables the system to independently control the spraying of different areas, thereby improving the flexibility and pertinence of the spraying. The use of swing arm nozzle 1 and swing arm nozzle 2 not only increases the spraying range, but also can automatically adjust the spraying angle according to environmental changes, further improving the uniformity and coverage effect of the spraying; the PLC controller 1 is connected with the detection unit 2, and the PLC controller 1 controls the spraying according to the information transmitted by the detection unit 2.
[0016] Specifically, the detection unit 2 is remotely connected to a dust detector a9 and a dust detector b10; the dust detector a9 is arranged on the wall of the first branch pipe 14 between the swing arm nozzle 11 and the control valve A7; the dust detector b10 is arranged on the wall of the second branch pipe 15 between the swing arm nozzle 2 12 and the control valve B8. The remote connection function of the detection unit 2 enables the device to receive the monitoring data of the dust detector a and the dust detector b in real time, and automatically start or adjust the spraying according to the dust concentration in the environment, thereby effectively reducing dust pollution and protecting the environmental quality.
[0017] Specifically, the main pipe 13 is connected to the first branch pipe 14 and the second branch pipe 15 respectively through a reducing joint.
[0018] Specifically, the main pipe 13 is a high-pressure rubber hose with a diameter of 50 mm; the first branch pipe 14 and the second branch pipe 15 are both iron pipes with a diameter of 15 mm.
[0019] Specifically, the first branch pipe 14 and the second branch pipe 15 are arranged on the main pipe 13 with an interval of 6 m.
[0020] The operation process is as follows:
[0021] 1. Turn on the sprinkler: First, make sure there is enough water in the sprinkler pool, and then start the PLC controller 1 in the control system.
[0022] 2. Adjust the water flow: The PLC controller 1 will automatically adjust the flow control valve 3 according to the real-time data provided by the pressure sensor 6 to ensure that the sprinkler device can maintain the best working condition under different conditions.
[0023] 3. Ensure stable water pressure: The water pump 5 will continue to work to ensure that the spray device has stable water pressure and provide sufficient power for spraying.
[0024] 4. Automatically adjust the spraying: The PLC controller 1 will monitor the data of the pressure sensor 6 in real time and automatically adjust according to the actual pressure conditions to avoid waste of resources or poor spraying effect due to abnormal pressure.
[0025] 5. Independent control of the spraying area: By controlling the valve A7 and the control valve B8, the swing arm sprinkler head 11 and the swing arm sprinkler head 2 12 on the first branch pipe 14 and the second branch pipe 15 can be independently controlled to improve the flexibility and pertinence of the spraying.
[0026] 6. Increase the spraying range and automatically adjust the spraying angle: The swing arm nozzle 11 and the swing arm nozzle 2 12 can automatically adjust the spraying angle according to environmental changes, increase the spraying range, and improve the uniformity and coverage effect of the spray.
[0027] 7. Real-time monitoring of environmental dust concentration: The dust detector a9 and the dust detector b10 will monitor the dust concentration in the first branch pipe 14 and the second branch pipe 15 in real time, and transmit the data to the detection unit 2.
[0028] 8. Automatically start or adjust spraying according to dust concentration: PLC controller 1 will automatically start or adjust spraying according to the dust concentration information transmitted by detection unit 2, effectively reducing dust pollution and protecting environmental quality.
[0029] 9. Turn off the spraying device: After the spraying operation is completed, turn off the PLC controller 1 and stop the operation of the spraying device.
[0030] Through the above steps, it can be ensured that the spraying device operates efficiently and automatically, and automatically adjusts according to environmental changes and dust concentration to achieve the best spraying effect and environmental protection purpose.
[0031] Secondly, after the installation of the spray device, water is passed through the whole device to make the device reach normal working pressure and prepare for debugging. When the terminal device releases water at a flow rate of 0.94-1.5L / s, the whole water flow of the spray device pipeline is normal. The PYSK10 rocker arm sprinkler 7 is pressurized to 150-350kPa, and then quickly diffuses and evaporates in the air through the nozzle to absorb heat, so as to achieve the purpose of high-speed humidification, cooling, dust reduction, disinfection, and anti-static.
[0032] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A spray device, characterized in that: The invention comprises a spray structure and a control system, wherein the end of a main pipe (13) is inserted into a water pool (4) of the spray structure; the main pipe (13) is connected in sequence with a flow control valve (3), a water pump (5), a pressure sensor (6), a first branch pipe (14) and a second branch pipe (15); the first branch pipe (14) is connected with a control valve A (7) and a swing arm spray head 1 (11); the second branch pipe (15) is connected with a control valve B (8) and a swing arm spray head 2 (12); the control system comprises a PLC controller (1) and a detection unit (2); the PLC controller (1) is connected with the flow control valve (3), the pressure sensor (6), the control valve A (7) and the control valve B (8); the PLC controller (1) is connected with the detection unit (2), and the PLC controller (1) controls the spraying according to the information transmitted by the detection unit (2).
2. A spray device according to claim 1, characterized in that: The detection unit (2) is remotely connected to a dust detector a (9) and a dust detector b (10); the dust detector a (9) is arranged on the wall of a first branch pipe (14) between the swing arm nozzle 1 (11) and the control valve A (7); the dust detector b (10) is arranged on the wall of a second branch pipe (15) between the swing arm nozzle 2 (12) and the control valve B (8).
3. A spray device according to claim 1, characterized in that: The main pipe (13) is connected to the first branch pipe (14) and the second branch pipe (15) respectively through a reducing joint.
4. A spray device according to claim 3, characterized in that: The main pipe (13) is a high-pressure rubber hose with a diameter of 50 mm; the first branch pipe (14) and the second branch pipe (15) are both iron pipes with a diameter of 15 mm.
5. A spray device according to claim 4, characterized in that: The first branch pipe (14) and the second branch pipe (15) are arranged on the main pipe (13) at an interval of 6 m.