Stirring equipment for detection
By designing the impeller as spliced by multiple curved panels and forming a raised structure at the connection, the defects in the impeller design in the existing agitating equipment are solved, the mixing efficiency and material processing uniformity are improved, and the production difficulty is reduced.
Patent Information
- Application Number
- CN202421616260.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The design of the impeller in the existing mixing equipment has defects, resulting in low stirring efficiency and uneven material processing, and most of them require integrated molding and manufacturing, making production difficult.
A mixing equipment for detection is provided. The impeller is spliced by a plurality of curved panels. The connection between two adjacent curved panels forms a raised structure. It is connected by welding strips to form more complex and strong water flow disturbances, enhancing the stirring effect.
It effectively improves the stirring efficiency, especially when dealing with high viscosity or easy to agglomerate materials, it can more effectively promote the dispersion and mixing of materials, reducing production difficulty.
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Figure CN222900749U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection equipment, in particular to a stirring equipment for detection. Background Art
[0002] The hyperboloid stirring equipment is a stirring device commonly used for water body stirring and mixing. The stirring part of the hyperboloid stirring equipment includes an impeller and stirring blades. The stirring blades have multiple curved surfaces and are arranged on the impeller. The impeller usually has an involute structure with a smooth transition on its outer peripheral surface.
[0003] The smooth transition outer peripheral surface of the impeller may not be able to generate sufficient turbulence or eddy current during the stirring process, resulting in low stirring efficiency. Especially when dealing with high-viscosity or easily caking materials, there is also a problem of uneven material handling on the impeller during the stirring process. Moreover, due to its structural limitations, most impellers need to be integrally formed, with high production difficulty.
[0004] For example, the application number is CN201922441748.6, which discloses a submersible hyperboloid mixer.
[0005] In view of this, the present utility model is particularly proposed. Content of the Utility Model
[0006] The purpose of the present utility model is to provide a stirring equipment for detection, so as to solve the technical problems existing in the prior art, such as the design of the impeller in the stirring equipment has defects, the stirring efficiency is not high, the material handling is uneven, and most of them need to be integrally formed, with high production difficulty. The preferred technical solutions provided by the present utility model can produce many technical effects, which will be elaborated below.
[0007] To achieve the above purpose, the present utility model provides the following technical solutions:
[0008] A stirring equipment for detection provided by the present utility model includes an impeller. The impeller includes curved panels. A plurality of the curved panels are sequentially spliced along the circumference of the impeller to jointly form a curved surface body impeller. A convex structure is formed at the connection of two adjacent curved panels.
[0009] Preferably, two adjacent curved panels are connected by welding strips to form a convex structure.
[0010] Preferably, the shape of the welding strip is a curve shape adapted to the connection of the curved panels.
[0011] Preferably, the number of the stirring blades is multiple, and they are arranged at intervals and evenly along the circumference of the impeller. The stirring blades are bent in the clockwise or counterclockwise direction.
[0012] Preferably, the cross-section of the stirring blade is a triangle with smooth transitions at the corners.
[0013] Preferably, it further includes a motor, and the output shaft of the motor is connected to the impeller through a stirring shaft.
[0014] Preferably, the output shaft of the motor is connected to the stirring shaft through a connecting flange.
[0015] Preferably, a first threaded hole is provided on the connecting end face of the impeller, a connecting plate is provided at the lower end of the stirring shaft, a second threaded hole is provided on the connecting plate, the first threaded hole and the second threaded hole are arranged in one-to-one correspondence, and a first bolt sequentially passes through the second threaded hole and the first threaded hole to connect the stirring shaft and the impeller.
[0016] Preferably, it further includes a mounting base for mounting the motor, a third threaded hole is provided on the lower end face of the mounting base, and a second bolt passes through the third threaded hole and is connected to the bridge of the detection container.
[0017] The preferred technical solution of the present utility model can at least further produce the following technical effects:
[0018] The present utility model effectively avoids the technical problems existing in the prior art, such as the design of the impeller in the stirring equipment being defective, the stirring efficiency being low, the material handling being uneven, and most of them requiring integral molding manufacturing with high production difficulty. A stirring device for detection provided by the present utility model includes an impeller, and the impeller includes a curved panel. A plurality of curved panels are sequentially spliced along the circumference of the impeller to jointly form a curved surface impeller, and a convex structure is formed at the connection of adjacent two curved panels. The impeller of the present utility model is formed by splicing a plurality of curved panels, which reduces the production difficulty compared with integral molding in the prior art. Moreover, a convex structure is formed at the connection of adjacent two curved panels, so that more complex and intense water flow disturbances can be generated when the impeller rotates, which helps to break the boundary layer during the stirring process and enhance the stirring effect. Especially when stirring high-viscosity or easily caking materials, the convex structure can more effectively promote the dispersion and mixing of materials and improve the stirring efficiency. Description of the Drawings
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 It is a schematic structural diagram of a stirring device for detection provided by the present utility model;
[0021] Figure 2 This is a schematic structural diagram of the impeller and stirring blades of a stirring device for detection provided by the present utility model.
[0022] In the figure:
[0023] 1. Impeller; 11. Curved panel; 12. Connecting end face; 121. First threaded hole; 122. Slot; 2. Protrusion structure; 3. Stirring blade; 4. Stirring shaft; 41. Connecting plate; 5. Motor; 6. Mounting seat; 61. Third threaded hole; 7. Linking flange; 8. First bolt. Specific embodiments
[0024] To make the objectives, technical solutions and advantages of the present utility model clearer, the technical solutions of the present utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other implementation manners obtained by those of ordinary skill in the art without creative efforts fall within the scope protected by the present utility model.
[0025] As Figure 1 - Figure 2 shown, a stirring device for detection provided by the present utility model includes an impeller 1. The impeller 1 includes curved panels 11. A plurality of curved panels 11 are sequentially spliced along the circumference of the impeller 1 to jointly form a curved surface impeller 1. A protrusion structure 2 is formed at the connection of two adjacent curved panels 11.
[0026] The impeller 1 is spliced by a plurality of curved panels 11. The modular design reduces the production difficulty compared with the integral forming in the prior art and is convenient for later maintenance. Moreover, a protrusion structure 2 is formed at the connection of two adjacent curved panels 11, so that more complex and intense water flow disturbances can be generated when the impeller 1 rotates, which helps to break the boundary layer during the stirring process and enhance the stirring effect. Especially when stirring high-viscosity or easily caking materials, the protrusion structure 2 can more effectively promote the dispersion and mixing of the materials and improve the stirring efficiency.
[0027] Further, the curved panel 11 is formed by rotating a curve along the y-axis, and the diameter gradually decreases from top to bottom, so that the impeller 1 forms an involute curved surface structure.
[0028] As an optional implementation manner, two adjacent curved panels 11 are connected by welding strips to form the protrusion structure 2.
[0029] Through the welding process, the welding strip is precisely placed at the joint of two adjacent curved panels 11, and through heating and pressure treatment, a firm welding connection is formed between the welding strip and the curved panel 11, improving the overall strength and stiffness of the impeller 1, and also capable of forming a firm convex structure 2 at the joint of the two curved panels 11. Among them, the shape and size of the welding strip can be set according to the usage requirements.
[0030] When the impeller 1 rotates, the convex structure 2 can change the direction and speed of the water flow, making the water flow form a more complex flow pattern around the impeller 1, which helps to break the boundary layer during the stirring process, enabling the material to be more evenly distributed in the detection container.
[0031] Especially when stirring high-viscosity or easily caking materials, since high-viscosity or easily caking materials are prone to forming lumps or caking during the stirring process, the lumps or caking will hinder the uniform mixing of the materials, while the convex structure 2 can more effectively promote the dispersion and mixing of the materials, break up the lumps or caking through water flow disturbance, and mix with the surrounding materials, thereby achieving a more uniform stirring effect.
[0032] As an optional implementation manner, the shape of the welding strip is a curved shape adapted to the joint of the curved panel 11.
[0033] With such a setting, the joint of the welding strip and the curved panel 11 can be closely fitted to the greatest extent, with a large contact area between the two, improving the firmness and stability of the connection.
[0034] As an optional implementation manner, the number of stirring blades 3 is multiple, and they are arranged at intervals and evenly along the circumferential direction of the impeller 1, and the stirring blades 3 are bent in the clockwise or counterclockwise direction.
[0035] Furthermore, the stirring blades 3 are arranged at a position of the impeller 1 close to the outer edge.
[0036] When the welding position of the stirring blade conflicts with the convex structure on the impeller, a groove is opened at the corresponding position on the convex structure for the stirring blade to pass through. The stirring blade is placed in the groove and welded and fixed to the convex structure.
[0037] During the stirring process, the bent stirring blades 3 can guide the material flow and generate a complex flow pattern, which helps to break the boundary layer of the material and enhance the stirring effect. Among them, the number, specifications, and specific bending direction of the stirring blades 3 can be set according to the usage scenario requirements.
[0038] When the impeller 1 rotates, through the synergistic action of the stirring blades 3 and the convex structure 2, the complex water flow disturbance generated can more effectively break the boundary layer of the material, promote the dispersion and mixing of the material, thereby enhancing the stirring effect.
[0039] As an optional implementation manner, the cross-section of the stirring blade 3 is a triangle with smooth transitions at the corners.
[0040] The cross-section of the stirring blade 3 is a triangular structure, which makes the stirring blade 3 have higher strength and stiffness compared to other shapes, and can maintain good stability and reliability during the stirring process.
[0041] The corners of the stirring blade 3 have smooth transitions, which can reduce the resistance of the material on the surface of the stirring blade 3 to a certain extent, enabling the material to flow more smoothly.
[0042] The stirring blade 3 with a cross-section that is a triangle with smooth transitions at the corners and is curved can generate stronger water flow disturbances and shear forces during the stirring process.
[0043] As an optional implementation manner, it further includes a motor 5, and the output shaft of the motor 5 is connected to the impeller 1 through a stirring shaft 4.
[0044] The motor 5 is the power source of the stirring device, providing power for the rotation of the impeller 1. The motor 5 is preferably a reduction motor 5.
[0045] As an optional implementation manner, the output shaft of the motor 5 is connected to the stirring shaft 4 through a connecting flange 7.
[0046] One end of the connecting flange 7 is connected to the output shaft of the motor 5, and the other end is connected to the stirring shaft 4. By adjusting the position of the connecting flange 7, the relative position between the output shaft of the motor 5 and the stirring shaft 4 can be conveniently adjusted, and then the distance between the impeller 1 and the bottom of the detection container can be adjusted to meet different stirring requirements.
[0047] As an optional implementation manner, a first threaded hole 121 is provided on the connecting end face 12 of the impeller 1, a connecting plate 41 is provided at the lower end of the stirring shaft 4, a second threaded hole is provided on the connecting plate 41, the first threaded hole 121 and the second threaded hole are arranged in one-to-one correspondence, and a first bolt 8 sequentially passes through the second threaded hole and the first threaded hole 121 to connect the stirring shaft 4 and the impeller 1.
[0048] Furthermore, the number of the first threaded holes 121 is multiple and they are sequentially arranged along the circumferential direction of the impeller 1, and the second threaded hole is arranged in one-to-one correspondence with the first threaded hole 121. The first bolt 8 can sequentially pass through the second threaded hole and the first threaded hole 121 to realize the assembly of the impeller 1 and the stirring shaft 4.
[0049] A slot 122 is provided at the center of the connecting end face 12, a plug rod is correspondingly provided on the connecting plate 41, and the plug rod and the slot 122 are in plug-in fit, which is convenient for positioning during the assembly of the impeller 1 and the stirring shaft 4.
[0050] As an optional implementation manner, it further includes a mounting base for mounting the motor 5. A third threaded hole 61 is provided on the lower end surface of the mounting base, and the second bolt passes through the third threaded hole 61 to connect with the bridge of the detection container.
[0051] The second bolt passes through the third threaded hole 61 of the mounting base and connects with the bridge of the detection container, so that the stirring device can be stably mounted on the detection container.
[0052] It can be understood that the same or similar parts in the above embodiments can be referred to each other, and the content not detailed in some embodiments can be referred to the same or similar content in other embodiments.
[0053] In the description of the present invention, it should be noted that unless otherwise specified, the meaning of "a plurality" is two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0054] In the description of the present invention, it should also be noted that unless otherwise clearly specified and limited, the terms "mounting", "connecting", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0055] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "one example" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0056] The above are only specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily conceive of changes or substitutions, which should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims described above.
Claims
1. A stirring device for detection, characterized in that: It includes an impeller, which includes a curved plate. Several of the curved plates are spliced in sequence along the circumference of the impeller to form a curved impeller. The connection between two adjacent curved plates forms a convex structure. The two adjacent curved plates are connected by a welding strip to form a convex structure. The shape of the welding strip is a curve shape that matches the connection between the curved plates. It also includes a motor, and the output shaft of the motor is connected to the impeller through a stirring shaft.
2. A stirring device for detection according to claim 1, characterized in that: It also includes stirring blades, which are multiple in number and are evenly arranged at intervals along the circumference of the impeller, and the stirring blades are bent in a clockwise direction or a counterclockwise direction.
3. A stirring device for detection according to claim 2, characterized in that: The cross section of the stirring blade is a triangle with smoothly rounded corners.
4. A stirring device for detection according to claim 1, characterized in that: The output shaft of the motor is connected to the stirring shaft via a connecting flange.
5. A stirring device for detection according to claim 4, characterized in that: A first threaded hole is provided on the connecting end surface of the impeller, a connecting plate is provided at the lower end of the stirring shaft, a second threaded hole is provided on the connecting plate, the first threaded hole and the second threaded hole are arranged in a one-to-one correspondence, and a first bolt passes through the second threaded hole and the first threaded hole in sequence to connect the stirring shaft to the impeller.
6. A stirring device for detection according to claim 5, characterized in that: It also includes a mounting base, which is used to mount the motor. A third threaded hole is formed on the lower end surface of the mounting base, and a second bolt passes through the third threaded hole to be connected to the bridge frame of the detection container.
Citation Information
Patent Citations
Submersible hyperboloid stirrer
CN211754125U