Wear-resistant stirrer for glass-lined reaction kettle

By designing wear-resistant stirring blades and a stirrer equipped with a cleaning mechanism, the problems of insufficient wear resistance and cleaning structure of the existing glass-lined reactor stirrer are solved, and higher wear resistance and more effective cleaning effects are achieved.

CN222901083UActive Publication Date: 2025-05-27SHANDONG TONGDE CHEM EQUIP CO LTD
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Patent Information

Application Number
CN202421146307.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-05-27
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing glass-lined reactor stirrer does not have a cleaning structure, and the stirring material is easily retained on the surface of the stirring rod and the stirring blade, resulting in insufficient corrosion and wear resistance.

Method used

An wear-resistant agitator including an electric motor, coupling reducer, fixed disc, agitator rod and agitator blade is designed, and a cleaning mechanism is equipped with a water spray head and a structure connecting a hollow head to clean the surface of the agitator.

Benefits of technology

By setting up wear-resistant stirring blades and cleaning mechanisms, the wear resistance and cleaning efficiency of the agitator during the stirring process are improved, and corrosion problems caused by the residue of stirring materials are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The wear-resistant stirrer comprises a motor, a coupling speed reducer is fixedly mounted on the lower surface of the motor, a fixed disc is fixedly mounted at the lower end of the outer side of the coupling speed reducer, and a stirring rod is movably mounted in the center of the lower surface of the coupling speed reducer. Stirring blades are fixedly mounted at the lower end of the stirring rod, a hexagonal screw is arranged in a through hole, close to the edge, of the fixed disc, and a rubber gasket is fixedly mounted at the position, located on the edge, of the lower surface of the fixed disc. According to the wear-resistant stirrer for the glass-lined reaction kettle, the stirring blades are more wear-resistant in the stirring process, the edge bearing capacity is higher, stirring materials on the surfaces of the stirring rod and the stirring blades in the stirrer can be cleaned through the cleaning mechanism, and the surfaces of the stirring rod and the stirring blades are prevented from being corroded by residual stirring materials; after a subsequent stirring material is dried, the surfaces of the stirring rod and the stirring blades are abraded during cleaning.
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Description

Technical Field

[0001] The utility model relates to the technical field of agitator structures for glass-lined reactors, and particularly relates to a wear-resistant agitator for a glass-lined reactor. Background Art

[0002] A glass-lined reactor is a composite material product in which glass containing high silica is lined on the inner surface of a steel container and firmly adhered to the metal surface through high-temperature calcination. Therefore, it is an excellent corrosion-resistant device. An agitator is a device that forces the convection and uniform mixing of liquid and gas media. The type, size, and rotational speed of the agitator all affect the distribution of the stirring power between the overall flow and the turbulent pulsation.

[0003] There are certain drawbacks in the use of the agitator of the existing glass-lined reactor. The agitator in the traditional glass-lined reactor does not have a cleaning structure. Stirring materials will remain on the surfaces of the stirring rod and the stirring blades, which will corrode the surfaces of the stirring rod and the stirring blades. Moreover, the edges of the stirring blades will continuously collide with the stirring materials, with low bearing capacity and insufficient wear resistance of the stirring blades. Summary of the Utility Model

[0004] The main purpose of the utility model is to provide a wear-resistant agitator for a glass-lined reactor, which can effectively solve the problems in the background art.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] A wear-resistant agitator for a glass-lined reactor includes a motor. A coupling reducer is fixedly installed on the lower surface of the motor. A fixed disk is fixedly installed at the lower end outside the coupling reducer. A stirring rod is movably installed at the center of the lower surface of the coupling reducer. Stirring blades are fixedly installed at the lower end of the stirring rod. Hexagon screws are provided in the through holes near the edge of the fixed disk. Rubber gaskets are fixedly installed at the positions near the edge of the lower surface of the fixed disk.

[0007] Preferably, the stirring blade includes a rotating shaft sleeve, a blade body, and an edge sleeve.

[0008] Preferably, the rotating shaft sleeve is fixedly installed at the lower end outside the stirring rod. The blade body is fixedly installed on the outside of the rotating shaft sleeve. The edge sleeve is fixedly installed on the outside of the blade body.

[0009] Preferably, the number of the installed blade bodies is three, and the blade bodies are evenly distributed on the outside of the rotating shaft sleeve.

[0010] Preferably, the cleaning mechanism includes a fixed frame, a water pump, a sealed inner embedded ring, a water inlet short pipe, a hollow annular pipe, a water spraying short head, and a connecting hollow short head.

[0011] Preferably, the fixing frame is fixedly installed on the outside of the coupling reducer, the water pump is fixedly installed inside the fixing frame, the sealing inner ring is fixedly installed inside the water inlet and outlet interfaces of the water pump, the short water inlet pipe is inserted into the water outlet interface of the water pump, and the lower end of the short water inlet pipe passes through the circular through hole on the upper surface of the fixed disc.

[0012] Preferably, the hollow annular pipe is fixedly installed at the lower end of the short water inlet pipe, the short spray head is fixedly installed on the outside of the hollow annular pipe in an embedded manner, the connecting hollow short head is fixedly installed on the outside of the hollow annular pipe, the short water inlet pipe is communicated with the inside of the hollow annular pipe, the number of the short spray heads and the connecting hollow short heads installed is six, the short spray heads and the connecting hollow short heads are evenly distributed on the outside of the hollow annular pipe, the hollow annular pipe is communicated with the inside of the short spray head, the lower end of the short spray head faces downward, and the upper end of the connecting hollow short head is fixedly connected to the lower surface of the fixed disc.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] In the utility model, through the arranged stirring blades, the stirring blades are more wear-resistant during the stirring process, and the bearing capacity at the edge is higher. Through the arranged cleaning mechanism, the cleaning mechanism can clean the stirring materials on the surfaces of the stirring rod and the stirring blades in the stirrer, avoid the residual stirring materials from corroding the surfaces of the stirring rod and the stirring blades, and when the subsequent stirring materials are dried, the surfaces of the stirring rod and the stirring blades will be worn during cleaning. Description of the Drawings

[0015] Figure 1 It is a schematic diagram of the overall structure of a wear-resistant stirrer for a glass-lined reactor of the utility model;

[0016] Figure 2 It is a schematic diagram of the motor, coupling reducer, fixed disc, stirring rod, hexagon screw and rubber gasket structure of a wear-resistant stirrer for a glass-lined reactor of the utility model;

[0017] Figure 3 It is a schematic diagram of the structural decomposition of the stirring blades of a wear-resistant stirrer for a glass-lined reactor of the utility model;

[0018] Figure 4 It is a schematic diagram of the structural decomposition of the cleaning mechanism of a wear-resistant stirrer for a glass-lined reactor of the utility model;

[0019] Figure 5 It is a schematic diagram of the hollow annular pipe structure of a wear-resistant stirrer for a glass-lined reactor of the utility model;

[0020] Figure 6 It is a wear-resistant stirrer for a glass-lined reactor of the utility modelFigure 1 Enlarged schematic diagram of part A;

[0021] Figure 7 For a wear-resistant stirrer for a glass-lined reactor of the present utility model Figure 1 Enlarged schematic diagram of part B.

[0022] In the figure: 1, motor; 2, coupling reducer; 3, fixed disc; 4, stirring rod; 5, stirring blade; 501, rotating shaft sleeve; 502, blade body; 503, edge sleeve; 6, hexagon screw; 7, rubber gasket; 8, cleaning mechanism; 801, fixing frame; 802, water pump; 803, sealed inner ring; 804, water inlet short pipe; 805, hollow annular pipe; 806, water spraying short head; 807, connecting hollow short head. Specific implementation manner

[0023] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific implementation manners.

[0024] As Figures 1-7 shown, a wear-resistant stirrer for a glass-lined reactor includes a motor 1. A coupling reducer 2 is fixedly installed on the lower surface of the motor 1. A fixed disc 3 is fixedly installed at the lower end outside the coupling reducer 2. A stirring rod 4 is movably installed at the center of the lower surface of the coupling reducer 2. A stirring blade 5 is fixedly installed at the lower end of the stirring rod 4. A hexagon screw 6 is arranged in the through hole near the edge of the fixed disc 3. A rubber gasket 7 is fixedly installed at the position of the lower surface of the fixed disc 3 near the edge. The stirring blade 5 is more wear-resistant during stirring, and the edge bears higher force. The cleaning mechanism 8 can clean the stirring materials on the surfaces of the stirring rod 4 and the stirring blade 5 in the stirrer, avoiding the residual stirring materials from corroding the surfaces of the stirring rod 4 and the stirring blade 5. After the subsequent stirring materials are dried, the surfaces of the stirring rod 4 and the stirring blade 5 will be worn during cleaning;

[0025] The stirring blade 5 includes a rotating shaft sleeve 501, a blade body 502 and an edge sleeve 503; the rotating shaft sleeve 501 is fixedly installed at the lower position outside the stirring rod 4, the blade body 502 is fixedly installed outside the rotating shaft sleeve 501, and the edge sleeve 503 is fixedly installed outside the blade body 502; there are three blade bodies 502 installed, and the blade bodies 502 are evenly distributed outside the rotating shaft sleeve 501; the cleaning mechanism 8 includes a fixed frame 801, a water pump 802, a sealing inner embedded ring 803, a water inlet short pipe 804, a hollow annular pipe 805, a water spraying short head 806 and a connecting hollow short head 807; the fixed frame 801 is fixedly installed outside the coupling reducer 2, the water pump 802 is fixedly installed inside the fixed frame 801, the sealing inner embedded ring 803 is fixedly installed inside the water inlet and outlet interfaces of the water pump 802, the water inlet short pipe 804 is inserted into the water outlet interface of the water pump 802, and the lower end of the water inlet short pipe 804 passes through the circular through hole on the upper surface of the fixed disk 3; the hollow annular pipe 805 is fixedly installed at the lower end of the water inlet short pipe 804, the water spraying short head 806 is fixedly installed by embedding outside the hollow annular pipe 805, the connecting hollow short head 807 is fixedly installed outside the hollow annular pipe 805, the water inlet short pipe 804 is communicated with the inside of the hollow annular pipe 805, there are six water spraying short heads 806 and connecting hollow short heads 807 installed, the water spraying short heads 806 and the connecting hollow short heads 807 are evenly distributed outside the hollow annular pipe 805, the hollow annular pipe 805 is communicated with the inside of the water spraying short head 806, the lower end of the water spraying short head 806 faces downward, and the upper end of the connecting hollow short head 807 is fixedly connected to the lower surface of the fixed disk 3.

[0026] It should be noted that the present utility model is a wear-resistant stirrer for a glass-lined reactor. When in use, the stirrer is installed on the glass-lined reactor through the hexagonal screws 6 near the edge of the fixed disk 3, and the rubber gasket 7 plays a sealing role. In the stirring blade 5, the edge sleeve 503 plays a role in protecting the edge of the blade body 502. The stirring blade 5 is more wear-resistant during the stirring process, and the edge bears higher force. In the cleaning mechanism 8, the water inlet interface of the water pump 802 is connected to a water delivery pipe, and the water pump 802 pumps water into the inside of the hollow annular pipe 805 through the water inlet short pipe 804, and then sprays it out through the water spraying short head 806 to clean and wash the surfaces of the stirring rod 4 and the stirring blade 5. The sealing inner embedded ring 803 plays a sealing role. The cleaning mechanism 8 can clean the stirring materials on the surfaces of the stirring rod 4 and the stirring blade 5 in the stirrer, avoiding the residual stirring materials from corroding the surfaces of the stirring rod 4 and the stirring blade 5. After the subsequent stirring materials are dried, the surfaces of the stirring rod 4 and the stirring blade 5 will be worn during cleaning.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed for the present utility model is defined by the appended claims and their equivalents.

Claims

1. A wear-resistant agitator for a glass-lined reactor, characterized in that: The invention comprises a motor (1) and a cleaning mechanism (8), wherein a coupling reducer (2) is fixedly mounted on the lower surface of the motor (1), a fixed disc (3) is fixedly mounted on the outer side of the coupling reducer (2) at a position at the lower end, a stirring rod (4) is movably mounted at the center of the lower surface of the coupling reducer (2), a stirring blade (5) is fixedly mounted at the lower end of the stirring rod (4), a hexagonal screw (6) is arranged in a through hole near the edge of the fixed disc (3), a rubber gasket (7) is fixedly mounted on the lower surface of the fixed disc (3) at a position at the edge, the stirring blade (5) comprises a rotating shaft sleeve (501), a blade body (502) and an edge sleeve (503), and the cleaning mechanism (8) comprises a fixing frame (801), a water pump (802), a sealing embedded ring (803), a water inlet short pipe (804), a hollow annular pipe (805), a water spray short head (806) and a connecting hollow short head (807).

2. A wear-resistant agitator for a glass-lined reactor according to claim 1, characterized in that: The rotating sleeve (501) is fixedly mounted on the outer side of the stirring rod (4) at the lower end, the blade body (502) is fixedly mounted on the outer side of the rotating sleeve (501), and the edge sleeve (503) is fixedly mounted on the outer side of the blade body (502).

3. A wear-resistant agitator for a glass-lined reactor according to claim 2, characterized in that: The number of installed blade bodies (502) is three, and the blade bodies (502) are evenly distributed on the outside of the rotating sleeve (501).

4. A wear-resistant agitator for a glass-lined reactor according to claim 3, characterized in that: The fixing frame (801) is fixedly mounted on the outside of the coupling reducer (2); the water pump (802) is fixedly mounted inside the fixing frame (801); the sealing embedded ring (803) is fixedly mounted inside the water inlet interface and the water outlet interface of the water pump (802); the water inlet short pipe (804) is inserted inside the water outlet interface of the water pump (802); and the lower end of the water inlet short pipe (804) passes through the circular through hole on the upper surface of the fixing disc (3).

5. A wear-resistant agitator for a glass-lined reactor according to claim 4, characterized in that: The hollow annular tube (805) is fixedly installed on the lower end of the water inlet short tube (804), the water spray short head (806) is embedded and fixedly installed on the outer side of the hollow annular tube (805), the connecting hollow short head (807) is fixedly installed on the outer side of the hollow annular tube (805), the water inlet short tube (804) is connected to the inside of the hollow annular tube (805), the number of installed water spray short heads (806) and connecting hollow short heads (807) is six, the water spray short heads (806) and connecting hollow short heads (807) are evenly distributed on the outer side of the hollow annular tube (805), the hollow annular tube (805) is connected to the inside of the water spray short head (806), the lower end of the water spray short head (806) faces downward, and the upper end of the connecting hollow short head (807) is fixedly connected to the lower surface of the fixed disc (3).