Rotary tray rack
By designing a rotating pallet rack and using a driving mechanism to rotate the pallet rack, the problem of large area of fixed pallet racks and limited range of movement of robots is solved, and efficient and safe pallet pick-up and placement operations are achieved.
Patent Information
- Application Number
- CN202421751224.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-23
AI Technical Summary
In the prior art, the fixed pallet rack covers a large area, which limits the placement of other equipment in the system, and the range of movement of industrial robots is limited, making it difficult to meet the pallet placement needs of multiple stations.
A rotating pallet rack is designed, including a cabinet, a pallet rack and a driving mechanism. The pallet rack is rotated by a driving mechanism to rotate the support rack to the opening position of the front side of the cabinet, which facilitates industrial robots to pick up and place pallets, and a closed cabinet door is set up on the rear side of the cabinet to separate the robot and manual operation area.
Through the design of the rotating pallet rack, the number of pallet storage and the number of pallets within the robot's movement range are increased, reducing the footprint and improving work efficiency and safety.
Smart Images

Figure CN222901151U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic production equipment, and more specifically, to a rotating tray rack. Background Art
[0002] In an automatic moisture determination and crushing and grinding system for metallurgical raw materials such as iron ore, limestone, coal, and coke, the tray rack is a special equipment. It is mainly used to hold a certain mass (usually about 300g - 500g) of samples in a tray through manual or automatic equipment, and flatten them into a thin layer with uniform thickness, and then place them in a drying oven at a specified temperature to dry the samples, and calculate the water content of the measured samples according to the weight of the volatilized water. After the moisture determination is completed, the automatic equipment continues to transfer the samples in the tray to the next process for sample preparation processes such as crushing, quartering, and grinding.
[0003] The conventional tray racks are all designed as fixed tray racks. Usually, an industrial robot is required to pick up and place the trays, and the movement range of the industrial robot is limited. Therefore, when the system requires more stations to place the trays, more tray racks need to be set in the system to meet the use requirements, which increases the floor area of the tray racks in the system and is not conducive to placing more other types of equipment. Content of the Utility Model
[0004] In view of this, the purpose of the utility model is to provide a rotating tray rack, aiming to solve the problems existing in the prior art.
[0005] The utility model provides a rotating tray rack, which comprises a cabinet body, a tray rack and a driving mechanism; wherein,
[0006] The cabinet body is a box structure with a hollow interior, and an opening is provided on the front side of the cabinet body;
[0007] The tray rack comprises a central rack and a plurality of groups of support racks arranged circumferentially on the central rack. Each group of support racks comprises a plurality of support rack units arranged at intervals along the height direction of the central rack, and the support rack units are used for placing trays;
[0008] The upper and lower ends of the tray rack are respectively rotatably connected to the top plate and the bottom plate of the cabinet body, the driving mechanism is arranged on the cabinet body, and the output end of the driving mechanism is in transmission connection with one end of the tray rack to drive the tray rack to rotate horizontally.
[0009] Preferably, a switchable cabinet door is arranged on the rear side of the cabinet body.
[0010] Preferably, the number of the support racks is an even number of groups, and the even number of groups of support racks are evenly distributed along the circumferential direction.
[0011] Preferably, the support frame unit includes two spaced and oppositely arranged support plates.
[0012] Preferably, the support frame further includes two vertically spaced support frames, the two support frames are fixed on the central frame, and the two support plates of each support frame unit are respectively fixed on the two support frames.
[0013] Preferably, both the central frame and the support frame are made of square tubes welded together.
[0014] Preferably, a flange plate is respectively fixed at the upper and lower ends of the tray rack, a boss shaft is respectively fixed on each flange plate, and the upper and lower ends of the tray rack are respectively rotatably connected to the top plate and the bottom plate of the cabinet body through the boss shafts.
[0015] Preferably, rolling bearings are arranged between the boss shaft at the upper end of the tray rack and the top plate of the cabinet body, and between the boss shaft at the lower end of the tray rack and the bottom plate of the cabinet body.
[0016] Preferably, the driving mechanism is a servo motor, and the output shaft of the servo motor is connected to the boss shaft at the upper end of the tray rack through a coupling.
[0017] Preferably, a control cabinet is further arranged at the bottom of the cabinet body, and the control cabinet and the cabinet body are of an integral structure.
[0018] The rotary tray rack provided by the present invention can drive the tray rack to rotate through the driving mechanism, so that one group of support frames rotates to a position facing the front side opening of the cabinet body, thereby facilitating the industrial robot to pick and place trays on multiple support frame units of the support frame. In addition, a cabinet door that can be opened and closed is arranged at the rear side of the cabinet body, and trays can be manually picked and placed by opening the cabinet door. The robot operation position and the manual operation position are separated, improving the work efficiency and safety during work. Description of the Drawings
[0019] Through the following description of the embodiments of the present invention with reference to the drawings, the above and other objects, features and advantages of the present invention will become clearer.
[0020] Figure 1 and Figure 2 are respectively the three-dimensional structural schematic diagrams of the rotary tray rack according to the embodiments of the present invention when observed from different directions.
[0021] Figure 3 Shows the three-dimensional structural schematic diagram of the tray rack according to the embodiment of the present invention.
[0022] Figure 4 Shows the front view structural schematic diagram of the tray rack according to the embodiment of the present invention.
[0023] In the figure: 1, cabinet body; 11, cabinet door; 2, tray rack; 21, central rack; 22, support plate; 23, support frame; 24, flange; 25, boss shaft; 3, servo motor; 4, coupling; 5, control cabinet; 6, tray. Detailed implementation mode
[0024] Various embodiments of the present utility model will be described in more detail below with reference to the accompanying drawings. In each of the drawings, the same elements are denoted by the same or similar reference numerals. For the sake of clarity, the various parts in the drawings are not drawn to scale.
[0025] The present utility model provides a rotating tray rack. Refer to Figures 1 to 4 , the rotating tray rack includes a cabinet body 1, a tray rack 2 and a driving mechanism; wherein, the cabinet body 1 is a box structure with a hollow interior, and an opening is provided on the front side of the cabinet body 1; the tray rack 2 includes a central rack 21 and a plurality of support racks arranged circumferentially on the central rack 21, and each group of the support racks includes a plurality of support rack units arranged at intervals in the height direction of the central rack 21, and the support rack units are used for placing trays 6; the upper and lower ends of the tray rack 2 are respectively rotatably connected to the top plate and the bottom plate of the cabinet body 1, and the driving mechanism is arranged on the cabinet body 1, and the output end of the driving mechanism is in transmission connection with one end of the tray rack 2 to drive the tray rack 2 to rotate horizontally.
[0026] Specifically, the cross-section of the cabinet body 1 is square, the center of the tray rack 2 is located at the center of the cross-section of the cabinet body 1, and the cabinet body 1 is formed by welding profiles to form a frame structure, and a steel plate is installed outside to form a hollow box structure for accommodating the tray rack 2 inside. The driving mechanism can drive the tray rack 2 to rotate, and rotate one group of support racks to a position facing the opening of the cabinet body 1, so as to facilitate the robot arranged directly opposite the opening of the cabinet body 1 to pick up and place the trays 6 on the plurality of support rack units of the support rack. Compared with the existing tray rack design, the rotating tray rack of the present application changes the tray rack from a planar single-layer structure to a three-dimensional rotating structure. Under the same floor area, the storage quantity of the trays 6 is increased, and at the same time, the pick-up and placement quantity of the trays 6 within the moving range of the industrial robot is increased.
[0027] Further, a switchable cabinet door 11 is provided at the rear side of the cabinet body 1. The number of the support frames is an even number group, and the even number group of the support frames are evenly distributed in the circumferential direction. With such a setting, when the driving mechanism drives the tray rack 2 to rotate so that one group of the support frames faces the opening at the front side of the cabinet door 11, another group of the support frames symmetrically arranged with this group of the support frames faces the switchable cabinet door 11 at the rear side of the cabinet door 11. The staff can open the cabinet door 11 to manually pick up and place the tray 6, which is separated from the operation area of the robot. While improving the picking and placing efficiency of the tray 2, the safety of personnel operation is ensured. In this embodiment, the tray rack 2 is provided with four groups of support frames, and the four groups of support frames are evenly distributed in the circumferential direction, that is, every time the tray rack 2 rotates 90°, one group of support frames faces the opening at the front side of the cabinet body 1.
[0028] Further, the support frame unit includes two spaced and oppositely arranged support plates 22. The two support plates 22 are respectively used to support both sides of the bottom surface of the tray 6, so as to realize the support of the tray 6. Such a design can also reduce material consumption and reduce the overall weight of the tray rack 2. At the same time, the gap between the two support plates 22 also facilitates the manipulator of the industrial robot to grab the middle part of the tray 6, which is convenient for picking up and placing the tray 6. The support frame further includes two vertically and spaced support frames 23, and the two support frames 23 are fixedly arranged on the central frame 21. The two support plates 22 of each support frame unit are respectively fixedly arranged on the two support frames 23. In this embodiment, the central frame 21 and the support frames 23 are both welded by square tubes, and the central frame 21 and the support frames 23 are welded into one body, so that the tray rack 2 has a centrally symmetric frame structure; the support plate 22 has an L-shaped structure, the short side of the support plate 22 is welded and fixed on the support frame 23, and the long side of the support plate 22 is horizontally arranged to support the tray 6.
[0029] Furthermore, in order to facilitate the rotational connection of the upper and lower ends of the tray rack 2 to the cabinet body 1, a flange 24 is fixedly provided at each of the upper and lower ends of the tray rack 2, and a boss shaft 25 is fixedly provided on each of the flanges 24. The upper and lower ends of the tray rack 2 are respectively rotationally connected to the top plate and the bottom plate of the cabinet body 1 through the boss shafts 25. Specifically, the flange 24 is made of a steel plate with a certain thickness to ensure sufficient support strength. The flange 24 is fixedly connected to the upper and lower ends of the tray rack 2 by welding or bolt connection. The boss shaft 25 is fixedly connected to the flange 24 by welding or bolt connection. The center of the flange 24, the center of the tray rack 2, and the axis of the boss shaft 25 coincide. In this embodiment, a connecting flange is provided at one end of the boss shaft 25 connecting the flange 24, and a plurality of bolt holes are circumferentially and evenly provided on the connecting flange. Corresponding threaded holes are provided on the flange 24, and the boss shaft 25 is fixedly connected to the flange 24 through a plurality of bolts. The boss shaft 25 is connected to the flange 24 by bolt connection, which can avoid the influence of welding deformation caused by welding connection on the coaxiality of the upper and lower two boss shafts 25.
[0030] Furthermore, rolling bearings are provided between the boss shaft 25 at the upper end of the tray rack 2 and the top plate of the cabinet body 1, and between the boss shaft 25 at the lower end of the tray rack 2 and the bottom plate of the cabinet body 1. By providing rolling bearings between the boss shaft 25 and the cabinet body 1, the frictional resistance during the rotation of the tray rack 2 can be reduced, and the flexibility of the tray rack 2 during rotation on the cabinet body 1 can be improved. As a preference, the rolling bearing provided between the boss shaft 25 at the lower end of the tray rack 2 and the bottom plate of the cabinet body 1 is a tapered roller bearing, which can bear both the radial load during the rotation of the tray rack 2 and the axial load generated by the weight of the tray rack 2, thereby ensuring the stability of the tray rack 2 during rotation.
[0031] Further, the driving mechanism is a servo motor 3, and the output shaft of the servo motor 3 is connected to the boss shaft 25 at the upper end of the tray rack 2 through a coupling 4. In this embodiment, the driving mechanism is arranged on the top plate of the cabinet body 1. The boss shaft 25 at the upper end of the tray rack 2 extends outside the top plate of the cabinet body 1. An electric motor mounting bracket is arranged outside the top plate of the cabinet body 1. The electric motor mounting bracket includes a lower panel and an upper panel arranged in parallel, and two side panels connecting the upper panel and the lower panel. The lower panel of the electric motor mounting bracket is fixedly connected to the top plate of the cabinet body 1 through bolts. The boss shaft 25 at the upper end of the tray rack 2 passes through the lower panel of the electric motor mounting bracket. The servo motor 3 is mounted on the upper panel of the electric motor mounting bracket. The output shaft of the servo motor 3 passes through the upper panel of the electric motor mounting bracket. The coupling 4 is arranged between the upper panel and the lower panel of the electric motor mounting bracket. The two ends of the coupling 4 are respectively connected to the output shaft of the servo motor 3 and the boss shaft 25 at the upper end of the tray rack 2, so that the servo motor 3 can drive the tray rack 2 to rotate. The driving mechanism adopts a servo motor 3, which can conveniently control the rotation speed of the tray rack 2 and accurately control the rotation angle of the tray rack 2.
[0032] Further, a control cabinet 5 is also arranged at the bottom of the cabinet body 1, and the control cabinet 5 and the cabinet body 1 are of an integral structure. By arranging the control cabinet 5 at the bottom of the cabinet body 1, the power supply line and the electrical control system of the rotating tray rack can be arranged in the control cabinet 5. Opening doors are arranged at the front and back of the control cabinet 5, and the opening doors can be opened to facilitate the maintenance of the power supply line and the electrical control system in the control cabinet 5.
[0033] In summary, for the rotating tray rack provided by the present utility model, the driving mechanism can drive the tray rack to rotate, so that one set of support frames rotates to a position directly opposite to the front opening of the cabinet body, thereby facilitating the industrial robot to pick up and place trays on multiple support frame units of the support frame. In addition, an opening and closing cabinet door is arranged at the rear side of the cabinet body. By opening the cabinet door, trays can be manually picked up and placed. The robot operation position and the manual operation position are separated, improving the work efficiency and the safety during work.
[0034] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the element.
[0035] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly illustrating the present utility model, rather than limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation manners here. And the obvious changes or modifications derived therefrom are still within the protection scope of the present utility model.
Claims
1. A rotating tray rack, characterized in that: It includes a cabinet, a tray rack and a driving mechanism; wherein, The cabinet is a box structure with a hollow interior, and an opening is provided on the front side of the cabinet; The pallet rack includes a center rack and a plurality of groups of support racks arranged around the center rack, each group of support racks includes a plurality of support rack units arranged at intervals along the height direction of the center rack, and the support rack units are used to place the pallet; The upper and lower ends of the tray rack are rotatably connected to the top plate and the bottom plate of the cabinet respectively. The driving mechanism is arranged on the cabinet. The output end of the driving mechanism is drivingly connected to one end of the tray rack to drive the tray rack to rotate horizontally.
2. The rotating tray rack according to claim 1, characterized in that: The rear side of the cabinet is provided with an openable and closable cabinet door.
3. The rotating tray rack according to claim 2, characterized in that: The number of the support frames is an even number, and the support frames in the even number are evenly distributed along the circumferential direction.
4. The rotating tray rack according to claim 1, characterized in that: The support frame unit includes two support plates which are spaced apart and arranged opposite to each other.
5. The rotating tray rack according to claim 4, characterized in that: The support frame also includes two support frames that are vertically and spaced apart, the two support frames are fixed on the central frame, and the two support plates of each support frame unit are respectively fixed on the two support frames.
6. The rotating tray rack according to claim 5, characterized in that: The central frame and the supporting frame are both formed by welding square tubes.
7. The rotating tray rack according to claim 1, characterized in that: A flange is fixedly provided at the upper and lower ends of the tray rack, respectively. A boss shaft is fixedly provided on each of the flanges, and the upper and lower ends of the tray rack are rotatably connected to the top plate and the bottom plate of the cabinet through the boss shaft.
8. The rotating tray stand according to claim 7, characterized in that: Rolling bearings are arranged between the boss shaft at the upper end of the tray rack and the top plate of the cabinet, and between the boss shaft at the lower end of the tray rack and the bottom plate of the cabinet.
9. The rotating tray stand according to claim 7, characterized in that: The driving mechanism is a servo motor, and the output shaft of the servo motor is connected to the boss shaft at the upper end of the tray frame through a coupling.
10. The rotating tray stand according to claim 1, characterized in that: A control cabinet is also arranged at the bottom of the cabinet, and the control cabinet and the cabinet are an integrated structure.