Horizontal slag-iron separator

By designing a horizontal slag-iron separator, using hammer material components and screening components for slag-iron separation and screening, the problems of low efficiency and poor stability of traditional equipment are solved, efficient and accurate material processing is achieved, and safety hazards and material waste are reduced.

CN222901746UActive Publication Date: 2025-05-27XINGTAI YALIAN MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421749904.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-05-27
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

Traditional slag-iron separation and screening equipment has low efficiency, poor stability, and has safety hazards.

Method used

A horizontal slag-iron separator is designed, using hammer material components to separate slag-iron, and the slag-iron separating and separating slag through the screening component. The device reduces the center of gravity through a horizontal structure, improves stability, and has a splash-proof cover to prevent material splashing.

Benefits of technology

It realizes efficient separation of slag iron and precise screening of slag materials, improves production efficiency and material handling accuracy, reduces equipment shaking and safety hazards, and reduces material waste and loss.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of slag iron treatment devices, in particular to a horizontal slag iron separator. The device comprises a mounting table, an operation shell is arranged on one side of the top of the mounting table, first bearing seats are symmetrically arranged on the two sides of the operation shell, a material hammering assembly is movably arranged between the two first bearing seats, the material hammering assembly is located in the operation shell, and a screening assembly is arranged in the mounting table; the screening assembly is arranged at the bottom of the mounting table through a plurality of mounting hanging pieces. Slag iron is separated through the material hammering assembly, chippings and impurities on the slag iron are removed, then the separated slag materials are screened through the screening assembly, the slag materials of different sizes are collected in a classified mode, the whole process is convenient and rapid, efficient operation of slag iron separation and slag material screening is achieved, and the production efficiency is improved. And the production efficiency and the material processing precision are greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of slag iron processing devices, in particular to a horizontal slag iron separator. Background Art

[0002] In the steel processing process, the separation of slag and iron and the screening of slag are important links. Traditional slag and iron separation and screening methods mostly use manual or simple mechanical operations, which are not only inefficient and labor-intensive, but also often difficult to achieve ideal separation and screening effects.

[0003] Moreover, traditional vertical slag-iron separation equipment has poor stability during operation due to its high center of gravity. It is prone to shaking and shifting due to factors such as vibration, which not only affects the separation effect, but also poses certain safety hazards. Utility Model Content

[0004] The utility model aims to provide a horizontal slag-iron separator to solve the problems raised in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution, which includes an installation table, a working shell is arranged on one side of the top of the installation table, first bearing seats are symmetrically arranged on both sides of the working shell, a hammer assembly is movably arranged between the two first bearing seats, the hammer assembly is located in the working shell, a screening assembly is arranged in the installation table, and the screening assembly is arranged at the bottom of the installation table through a plurality of installation hangers.

[0006] As a preferred embodiment of the utility model, the hammer material assembly includes a rotating shaft 1 movably arranged between two first bearing seats, a plurality of fixed disks are arranged on the rotating shaft 1 at equal intervals, the plurality of fixed disks are connected by a plurality of connecting rods, a plurality of hammers are movably arranged on each of the connecting rods, a pulley 1 is arranged at one end of the rotating shaft 1, a first motor is arranged on the side of the top of the mounting table away from the working shell, a pulley 2 is arranged on the transmission end of the first motor, and the pulley 2 and the pulley 1 are connected through a transmission belt 1.

[0007] As a preferred embodiment of the utility model, a feed opening is provided on the top of the installation table, and the feed opening is located between the operating housing and the first motor.

[0008] Preferably, on one side of the operation housing, there is a feed hopper housing. On both sides of the top of the operation housing, several first connectors are symmetrically arranged. On the operation housing, there is a splash-proof cover housing. On both sides of the bottom of the splash-proof cover housing, several second connectors corresponding to the first connectors are arranged, and the corresponding first connectors and second connectors are fixed by a bolt group. On both inner walls of the splash-proof cover housing, impact-proof plates are symmetrically arranged. On the inner top of the splash-proof cover housing, several impact-proof strips are arranged. At the tail of the bottom of the splash-proof cover housing, there is a material guiding shell, and the material guiding shell is inserted into the blanking port. On both top sides of the splash-proof cover housing, hook hanging plates are symmetrically arranged.

[0009] Preferably, the installation hanging part includes a pair of circular fixing plates, and the two circular fixing plates are connected by a spring. On the top of the upper circular fixing plate, there is a first installation part, and the first installation part is arranged at the bottom of the installation table. On the bottom of the lower circular fixing plate, there is a second installation part, and the second installation part is arranged on the side of the sieving assembly.

[0010] Preferably, the sieving assembly includes a blanking sliding shell. Inside the blanking sliding shell, there is a second sieve mesh. At the end of the second sieve mesh, there is an inclined baffle one. On one side of the blanking sliding shell, there is a first discharge port, and the first discharge port is located at the lower end of the inclined baffle one. Inside the blanking sliding shell, there is also a first sieve mesh, and the first sieve mesh is located above the second sieve mesh. At the end of the first sieve mesh, there is an inclined baffle two. On the other side of the blanking sliding shell, there is a second discharge port, and the second discharge port is located at the lower end of the inclined baffle two;

[0011] On both sides of the blanking sliding shell, second bearing seats are symmetrically arranged. Between the two second bearing seats, a second rotating shaft is movably arranged. On the second rotating shaft, a pair of eccentric discs are symmetrically arranged. At one end of the second rotating shaft, there is a third belt pulley. On the cross bar on one side of the bottom of the installation table, there is a second motor, and on the driving end of the second motor, there is a fourth belt pulley. The fourth belt pulley and the third belt pulley are driven by a second transmission belt.

[0012] Preferably, several opening and closing doors are movably arranged on both sides of the installation table.

[0013] Preferably, a control button box is arranged on one side of the installation table.

[0014] Compared with the prior art, the above technical solution of the present utility model has the following beneficial technical effects:

[0015] 1. The utility model separates slag and iron through a hammering material component, removes debris and impurities on the slag and iron, and then uses a sieving component to screen the separated slag material, enabling slag materials of different sizes to be classified and collected. The whole process is convenient and fast, realizing the efficient operation of slag-iron separation and slag material sieving, and greatly improving the production efficiency and the accuracy of material processing.

[0016] 2. By adopting a horizontal structure, the utility model makes the overall center of gravity of the equipment relatively low. During the operation of the equipment, especially during the process of the iron hammer rapidly striking the slag and iron and the sieving component vibrating and screening, it can maintain good stability, reduce shaking and displacement caused by equipment vibration or external interference, ensure that the equipment is more stable and reliable during operation, and reduce the risk of failures and potential safety hazards caused by equipment instability.

[0017] 3. By setting to prevent material splashing, during the process of the iron hammer striking the slag and iron, it can effectively block the splashing of materials such as debris and iron slag generated by the striking, so that these materials, under the enclosure effect of the anti-splashing housing, fall into the guide shell in a preset direction. This not only keeps the working environment clean, but also reduces material waste and loss, and improves the recovery rate and utilization rate of materials. Brief Description of the Drawings

[0018] Figure 1 is a schematic diagram of the overall structure of one side of the utility model;

[0019] Figure 2 is a schematic diagram of the overall structure of the other side of the utility model;

[0020] Figure 3 is a schematic diagram of the structure when the working housing and the anti-splashing housing of the utility model are unfolded;

[0021] Figure 4 is Figure 3 a schematic diagram of the structure after removing the anti-splashing housing;

[0022] Figure 5 is a schematic diagram of the working housing structure of the utility model;

[0023] Figure 6 is a schematic diagram of one side of the hammering material component of the utility model;

[0024] Figure 7 is a schematic diagram of the other side of the hammering material component of the utility model;

[0025] Figure 8 is a schematic diagram of the anti-splashing housing structure of the utility model;

[0026] Figure 9 is a schematic diagram of the bottom view angle of the anti-splashing housing of the utility model;

[0027] Figure 10 The structural schematic diagram when the installation table of the present utility model is assembled with the sieving assembly;

[0028] Figure 11 The structural schematic diagram when the sieving assembly of the present utility model is assembled with the installation hanging part;

[0029] Figure 12 The structural schematic diagram of the installation hanging part of the present utility model;

[0030] Figure 13 The structural schematic diagram of the blanking sliding shell of the present utility model;

[0031] Figure 14 The connection schematic diagram of the second rotating shaft and the second motor of the present utility model.

[0032] Reference numerals: installation table 1, blanking port 10, opening and closing door 11, operation housing 2, first bearing seat 20, feed hopper shell 21, connecting piece one 22, hammering component 23, first rotating shaft 230, fixed disk 231, connecting rod 232, iron hammer 234, first belt pulley 235, first motor 24, second belt pulley 25, first transmission belt 26, anti-spray cover shell 3, connecting piece two 30, anti-impact plate 31, anti-impact strip 32, material guiding shell 33, hook hanging plate 34, installation hanging part 4, circular fixing plate 40, spring 41, installation piece one 42, installation piece two 43, sieving component 5, blanking sliding shell 50, second sieve mesh 51, first inclined baffle 52, first discharge port 53, first sieve mesh 54, second inclined baffle 55, second discharge port 56, second bearing seat 57, eccentric disk 58, third belt pulley 59, second motor 510, fourth belt pulley 511, second transmission belt 512, second rotating shaft 513, control button box 6. Specific embodiments

[0033] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are exemplary and are not intended to limit the scope of the present utility model. In addition, in the following description, the descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the present utility model.

[0034] Such as Figures 1-7As shown, a horizontal slag iron separator proposed by the utility model comprises an installation table 1, a plurality of opening and closing doors 11 are movably arranged on both sides of the installation table 1, an operating shell 2 is arranged on one side of the top of the installation table 1, first bearing seats 20 are symmetrically arranged on both sides of the operating shell 2, a hammer assembly 23 is movably arranged between the two first bearing seats 20, the hammer assembly 23 is located in the operating shell 2, an anti-splash cover 3 is arranged on the operating shell 2, a screening assembly 5 is arranged in the installation table 1, the screening assembly 5 is arranged at the bottom of the installation table 1 through a plurality of installation hangers 4, and a control button box 6 is arranged on one side of the installation table 1; the hammer assembly 23 comprises a plurality of first bearing seats 20 movably arranged on the two first bearing seats 20, and a plurality of first bearing seats 20 are movably arranged between the two first bearing seats 20, and the hammer assembly 23 is located in the operating shell 2, an anti-splash cover 3 is arranged on the operating shell 2, a screening assembly 5 is arranged in the installation table 1, and the screening assembly 5 is arranged at the bottom of the installation table 1 through a plurality of installation hangers 4, and a control button box 6 is arranged on one side of the installation table 1; the hammer assembly 23 comprises a plurality of first bearing seats 20 movably arranged on the two first bearing seats 20, and a plurality of first bearing seats 20 are movably arranged on the two first bearing seats 20, and an anti-splash cover 3 is ... an anti- A rotating shaft 230 is provided between the bearing seats 20, and several fixed plates 231 are arranged at equal intervals on the rotating shaft 230. The several fixed plates 231 are connected by several connecting rods 232, and several hammers 234 are movably arranged on each connecting rod 232. A pulley 235 is provided at one end of the rotating shaft 230. A first motor 24 is provided on the side of the top of the installation table 1 away from the working shell 2. A pulley 25 is provided on the transmission end of the first motor 24. The pulley 25 and the pulley 235 are connected for transmission by a transmission belt 26. A discharge port 10 is provided on the top of the installation table 1, and the discharge port 10 is located between the working shell 2 and the first motor 24.

[0035] like Figures 8-9 As shown, a feed hopper shell 21 is provided on one side of the operating shell 2, several connecting parts 22 are symmetrically provided on both sides of the top of the operating shell 2, several connecting parts 2 30 corresponding to the connecting parts 22 are provided on both sides of the bottom of the anti-splash cover 3, and the corresponding connecting parts 22 and the connecting parts 2 30 are fixed to each other by a bolt group, anti-collision plates 31 are symmetrically provided on the inner walls of both sides of the anti-splash cover 3, several anti-collision strips 32 are provided on the inner top of the anti-splash cover 3, a material guide shell 33 is provided at the bottom tail of the anti-splash cover 3, the material guide shell 33 is inserted in the discharge port 10, and hook hanging plates 34 are symmetrically provided on the top of both sides of the anti-splash cover 3.

[0036] As a preferred embodiment of the present invention, by providing the anti-collision plate 31 and the anti-collision strip 32, the impact force of the splashing material can be effectively absorbed and buffered, the service life of the anti-splashing cover 3 can be extended, and the maintenance cost and repair frequency of the equipment can be reduced.

[0037] like Figures 10-12 As shown, the mounting hanger 4 includes a pair of circular fixing plates 40, and the two circular fixing plates 40 are connected by a spring 41. A mounting member 42 is arranged on the top of the upper circular fixing plate 40, and the mounting member 42 is arranged on the bottom of the mounting table 1. A mounting member 43 is arranged on the bottom of the lower circular fixing plate 40, and the mounting member 43 is arranged on the side of the screening assembly 5.

[0038] like Figures 10-14As shown, the screening assembly 5 includes a feed sliding shell 50, a second screen 51 is arranged in the feed sliding shell 50, an inclined baffle 1 52 is arranged at the end of the second screen 51, a discharge port 1 53 is arranged on one side of the feed sliding shell 50, and the discharge port 1 53 is located at the lower end of the inclined baffle 1 52, a first screen 54 is also arranged in the feed sliding shell 50, the first screen 54 is located above the second screen 51, an inclined baffle 2 55 is arranged at the end of the first screen 54, and a discharge port 2 56 is arranged on the other side of the feed sliding shell 50, and the discharge port 2 56 is arranged on the other side of the feed sliding shell 50. 6 is located at the lower end of the inclined baffle plate 2 55; second bearing seats 57 are symmetrically arranged on both sides of the unloading sliding shell 50, a rotating shaft 2 513 is movably arranged between the two second bearing seats 57, a pair of eccentric disks 58 are symmetrically arranged on the rotating shaft 2 513, a pulley 3 59 is arranged at one end of the rotating shaft 2 513, a second motor 510 is arranged on the horizontal bar on one side of the bottom of the installation table 1, a pulley 4 511 is arranged on the transmission end of the second motor 510, and the pulley 4 511 and the pulley 3 59 are connected through a transmission belt 2 512.

[0039] As a preferred embodiment of the utility model, the two-layer screen design can be used to finely grade and screen the slag, and slag of different sizes can be screened out separately and discharged through different discharge ports, thereby achieving accurate classification and collection of the slag, and providing convenient conditions for subsequent material processing and reuse.

[0040] When in use, first operate the control button box 6 to start the first motor 24 and the second motor 510 to prepare for the operation of the device;

[0041] Then, the slag iron to be processed is poured into the feed hopper shell 21. After being poured, the slag iron will naturally slide down the feed hopper shell 21 into the working shell 2; after the first motor 24 is started, it will drive the pulley 235 to operate, and the pulley 235 will make the rotating shaft 230 start to rotate through the transmission belt 26. As the rotating shaft 230 rotates, several fixed disks 231 on its rod body start to rotate, thereby driving several rows of hammers 234 to start rotating operation, and the rotating hammers 234 will continuously hit the slag iron entering the working shell 2. Under the continuous knocking of the hammers 234, various debris and iron slag on the slag iron are knocked off, and as the hammers 234 rotate, the smashed debris, iron slag and iron plate will splash upward along the inner wall of the working shell 2, hit the inner wall of the anti-splash cover shell 3, and then fall into the guide shell 33. Finally, these materials will slide along the guide shell 33 to the first screen 54;

[0042] After the second motor 510 starts to rotate, it will drive the third pulley 59 to rotate. The third pulley 59 cooperates with the second transmission belt 512 to make the second rotating shaft 513 start to rotate. When the second rotating shaft 513 rotates, it will drive the eccentric disks 58 on both sides to rotate together, so that the blanking slide housing 50 generates vertical shaking. At the same time, under the combined action of the springs 41 in several mounting hanging parts 4, the shaking amplitude of the blanking slide housing 50 will be further increased. In this case, the iron slag or iron filings falling on the first screen 54 will slide downward along the first screen 54 under the action of gravity and the power generated by the shaking of the blanking slide housing 50;

[0043] During the process of the material sliding downward along the first screen 54, the smaller slag will pass through the mesh holes of the first screen 54 and fall onto the second screen 51; while the larger slag will slide onto the first inclined baffle 52 and finally slide into the first discharge port 53 to complete the discharging;

[0044] The slag falling on the second screen 51 will be screened and discharged according to the same principle. Among them, the larger slag will slide into the second discharge port 56 along the second inclined baffle 55 and finally fall out; the smaller slag will fall onto the blanking slide housing 50 and finally slide out from the blanking slide housing 50;

[0045] After all the above operation processes are completed, the separation of slag and iron and the screening operation of the separated slag can be successfully realized.

[0046] It should be understood that the above specific embodiments of the present invention are only used for exemplary illustration or explanation of the principle of the present invention, and do not constitute a limitation to the present invention. Therefore, any modifications, equivalent replacements, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the protection scope of the present invention. In addition, the appended claims of the present invention are intended to cover all changes and modifications falling within the scope and boundary of the appended claims, or equivalent forms of such scope and boundary.

Claims

1. A horizontal slag iron separator, comprising a mounting table (1), characterized in that: A working shell (2) is arranged on one side of the top of the installation table (1), first bearing seats (20) are symmetrically arranged on both sides of the working shell (2), a hammer assembly (23) is movably arranged between the two first bearing seats (20), and the hammer assembly (23) is located in the working shell (2). A screening assembly (5) is arranged in the installation table (1), and the screening assembly (5) is arranged at the bottom of the installation table (1) through a plurality of mounting hangers (4).

2. A horizontal slag iron separator according to claim 1, characterized in that: The hammer assembly (23) comprises a rotating shaft (230) movably arranged between two first bearing seats (20), a plurality of fixed disks (231) being arranged on the rotating shaft (230) at equal intervals, the plurality of fixed disks (231) being connected to each other via a plurality of connecting rods (232), a plurality of hammers (234) being movably arranged on each of the connecting rods (232), a pulley (235) being arranged at one end of the rotating shaft (230), a first motor (24) being arranged at a side of the top of the installation table (1) away from the working shell (2), a second pulley (25) being arranged at a transmission end of the first motor (24), and the second pulley (25) and the first pulley (235) being connected to each other via a transmission belt (26).

3. A horizontal slag iron separator according to claim 2, characterized in that: The top of the installation table (1) is provided with a material discharge opening (10), and the material discharge opening (10) is located between the operating housing (2) and the first motor (24).

4. A horizontal slag iron separator according to claim 3, characterized in that: A feed hopper shell (21) is provided on one side of the operating shell (2), and a plurality of connecting pieces (22) are symmetrically provided on both sides of the top of the operating shell (2). An anti-splash cover shell (3) is provided on the operating shell (2), and a plurality of connecting pieces (30) corresponding to the connecting piece (22) are provided on both sides of the bottom of the anti-splash cover shell (3), and the corresponding connecting pieces (22) and connecting pieces (30) are fixed to each other by bolt groups. Anti-collision plates (31) are symmetrically provided on the inner walls of both sides of the anti-splash cover shell (3), and a plurality of anti-collision strips (32) are provided on the inner top of the anti-splash cover shell (3). A material guide shell (33) is provided at the bottom tail of the anti-splash cover shell (3), and the material guide shell (33) is inserted into the discharge port (10). Hook hanging plates (34) are symmetrically provided on the tops of both sides of the anti-splash cover shell (3).

5. A horizontal slag iron separator according to claim 4, characterized in that: The mounting hanger (4) comprises a pair of circular fixing plates (40), the two circular fixing plates (40) being connected to each other via a spring (41), a mounting member 1 (42) being arranged on the top of the upper circular fixing plate (40), the mounting member 1 (42) being arranged on the bottom of the mounting table (1), and a mounting member 2 (43) being arranged on the bottom of the lower circular fixing plate (40), the mounting member 2 (43) being arranged on the side of the screening assembly (5).

6. A horizontal slag iron separator according to claim 1, characterized in that: The screening assembly (5) comprises a material discharging sliding shell (50), a second screen (51) is arranged in the material discharging sliding shell (50), an inclined baffle plate 1 (52) is arranged at the end of the second screen (51), a discharge port 1 (53) is arranged on one side of the material discharging sliding shell (50), and the discharge port 1 (53) is located at the lower end of the inclined baffle plate 1 (52), a first screen (54) is also arranged in the material discharging sliding shell (50), the first screen (54) is located above the second screen (51), an inclined baffle plate 2 (55) is arranged at the end of the first screen (54), and a discharge port 2 (56) is arranged on the other side of the material discharging sliding shell (50), and the discharge port 2 (56) is located at the lower end of the inclined baffle plate 2 (55); The unloading slide shell (50) is symmetrically provided with second bearing seats (57) on both sides, a rotating shaft (513) is movably provided between the two second bearing seats (57), a pair of eccentric disks (58) are symmetrically provided on the rotating shaft (513), a pulley (59) is provided at one end of the rotating shaft (513), a second motor (510) is provided on the horizontal bar on one side of the bottom of the mounting table (1), a pulley (511) is provided on the transmission end of the second motor (510), and the pulley (511) and the pulley (59) are connected through a transmission belt (512).

7. A horizontal slag iron separator according to claim 6, characterized in that: A plurality of opening and closing doors (11) are movably provided on both sides of the installation table (1).

8. The horizontal slag iron separator according to claim 6, characterized in that: A control button box (6) is provided on one side of the installation table (1).