Beef processing system based on intelligent grading

By introducing intelligent grading technology into the beef processing system, using belt conveyors and other components to realize automatic measurement and screening of beef patty thickness, the inefficiency of production and poor product problems caused by manual measurement are solved, and automated detection and screening are realized, which improves production efficiency and thickness measurement accuracy.

CN222901846UActive Publication Date: 2025-05-27SHANDONG YANGXIN ZANYANG HALAL MEAT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421818186.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-27
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

In the existing beef processing system, the thickness measurement of beef patties depends on manual labor, resulting in low production efficiency and prone to problems such as defective products flowing into the next process.

Method used

A beef processing system based on intelligent grading is designed, using a belt conveyor combined with guide plates, cameras, scales and cylinders to automatically measure the thickness of beef patties, and screen and stack prevention using sorting mechanisms and positioning mechanisms to achieve automated detection and screening.

Benefits of technology

The system can automatically screen out beef patties that do not meet the standards, prevent bad products from flowing into the next process, improve production efficiency, and ensure thickness measurement accuracy through positioning mechanisms.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222901846U_ABST
    Figure CN222901846U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of beef processing, and discloses a beef processing system based on intelligent grading, which comprises a belt conveyor, a guide plate is fixedly mounted on the outer wall of the belt conveyor, a material box is fixedly mounted at the bottom of the guide plate, and the material box is fixedly mounted on the outer wall of the belt conveyor. According to the beef processing system based on intelligent grading, beef cakes are conveyed through the belt conveyor, when the beef cakes make contact with an inclined plate, the inclined plate is squeezed upwards to rotate upwards, and meanwhile the distance between the inclined plate and the belt conveyor in the rotating process can be observed through cooperation of a connecting rod, a sliding sleeve, a pointer and a graduated scale; and when the thickness does not reach the standard, beef on the belt conveyor can be pushed into the guide plate through cooperation of the air cylinder and the push plate, so that the beef which does not reach the standard can be screened, defective products are prevented from flowing to the next working procedure, the step of manual measurement is omitted, and the production efficiency can be effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of beef processing, in particular to a beef processing system based on intelligent grading. Background Technique

[0002] Beef can be processed into beef patties, beef cubes, beef granules, etc. Usually, equipment is used to process it into a specific shape and then a belt conveyor is used to transport the beef to a packing area for packing.

[0003] The belt conveyor is one of the indispensable equipment in the intelligent production process of beef. The belt conveyor can be used to transport beef to each process area for processing. However, the structures of common belt conveyors on the market are too simple and only have the function of transporting materials. After the beef patties are processed, the belt conveyor is still needed to transport them to an artificial inspection point for thickness measurement to prevent defective products from flowing into the next process. However, manual measurement not only increases labor but also seriously affects production efficiency. Summary of the Invention

[0004] The purpose of the utility model is to provide a beef processing system based on intelligent grading to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A beef processing system based on intelligent grading, including a belt conveyor, a guide plate is fixedly installed on the outer wall of the belt conveyor, a material box is fixedly installed at the bottom of the guide plate, a camera is fixedly installed on the top of the belt conveyor, and a sorting mechanism is arranged on the belt conveyor. By setting the sorting mechanism, beef patties with unqualified thickness can be screened, greatly improving work efficiency. A positioning mechanism is arranged on the sorting mechanism. By setting the positioning mechanism, the situation of stacking of beef patties during transportation can be avoided to ensure the accuracy of thickness measurement of beef patties. The sorting mechanism includes:

[0006] A gantry, the gantry is fixedly installed on the top of the belt conveyor, and an inclined plate is hinged to the inner wall of the gantry. The inclined plate can be attached to the top of the beef patty;

[0007] A scale, the scale is fixedly installed on the top of the belt conveyor, a sliding sleeve is slidably connected to the outer wall of the scale, a pointer is fixedly installed on the top of the sliding sleeve, a connecting rod is hinged to the side wall of the sliding sleeve, and the end of the connecting rod away from the sliding sleeve is hinged to the side wall of the inclined plate. By setting the connecting rod, the inclined plate can rotate while the sliding sleeve slides on the outer wall of the scale;

[0008] A cylinder, the cylinder is fixedly installed on the top of the belt conveyor, and a push plate is fixedly installed at the piston end of the cylinder. By setting the cylinder and the push plate, the beef on the belt conveyor can be pushed into the guide plate.

[0009] Preferably, the positioning mechanism includes a positioning plate which is slidably connected to the inner wall of the gantry. By providing the positioning plate, it is possible to prevent the beef patties from stacking on the belt conveyor.

[0010] Preferably, a threaded rod is rotatably connected to the top of the positioning plate.

[0011] Preferably, one end of the threaded rod away from the positioning plate penetrates through the gantry and is fixedly installed with a knob.

[0012] Preferably, the threaded rod is threadedly connected to the penetration part of the gantry.

[0013] Preferably, one end of the inclined plate away from the gantry is attached to the upper surface of the belt conveyor.

[0014] Compared with the prior art, the present utility model provides a beef processing system based on intelligent grading, which has the following beneficial effects:

[0015] 1. For the beef processing system based on intelligent grading, the beef patties are conveyed by the belt conveyor. When the beef patties contact the inclined plate, they will be squeezed upward to make the inclined plate rotate upward. At the same time, in cooperation with the connecting rod, sliding sleeve, pointer and scale, the distance between the inclined plate and the belt conveyor during the rotation process of the inclined plate can be observed, so as to know the thickness of the beef patties. When the thickness does not meet the standard, the cylinder and the push plate are used to push the beef on the belt conveyor into the inside of the guide plate, so as to screen the non-compliant beef and avoid defective products flowing to the next process, eliminating the manual measurement step and effectively improving the production efficiency.

[0016] 2. For the beef processing system based on intelligent grading, by rotating the threaded rod with the knob, the positioning plate can be driven to slide up and down on the inner wall of the gantry, and the distance between the bottom of the positioning plate and the top of the belt conveyor is adjusted to allow only one beef patty to pass through. The positioning plate can block the excess beef patties, avoid the influence of beef patty stacking on subsequent measurement, and improve the accuracy of beef patty thickness measurement. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the schematic left view structure of the whole of the present utility model;

[0018] Figure 2 is the schematic right view structure of the whole of the present utility model;

[0019] Figure 3 is the schematic top view structure of the whole of the present utility model;

[0020] Figure 4 is the present utility model Figure 1 The enlarged structure schematic diagram at A.

[0021] In the figure: 1. Belt conveyor; 2. Guide plate; 3. Material box; 4. Camera; 5. Sorting mechanism; 51. Gantry; 52. Scale; 53. Cylinder; 54. Inclined plate; 55. Slide sleeve; 56. Connecting rod; 57. Pointer; 58. Pusher plate; 6. Positioning mechanism; 61. Positioning plate; 62. Threaded rod; 63. Knob. Detailed implementation mode

[0022] As Figures 1-4 shown, the present utility model provides a technical solution: a beef processing system based on intelligent grading, including a belt conveyor 1, a guide plate 2 is fixedly installed on the outer wall of the belt conveyor 1, and a material box 3 is fixedly installed at the bottom of the guide plate 2. The beef patty on the belt conveyor 1 is pushed towards the guide plate 2 by the pusher plate 58, so that the beef patty can slide along the guide plate 2 into the interior of the material box 3 for storage. A camera 4 is fixedly installed on the top of the belt conveyor 1, and the model of the camera 4 is DS-2CD3T. The camera 4 is connected to an external monitoring device by a video output cable. The sliding process of the slide sleeve 55 and the pointer 57 is photographed by the camera 4, so as to know the thickness of the beef patty at this time. A sorting mechanism 5 is arranged on the belt conveyor 1. By setting the sorting mechanism 5, beef patties with unqualified thickness can be screened to prevent defective products from flowing to the next process. A positioning mechanism 6 is arranged on the sorting mechanism 5. By setting the positioning mechanism 6, the situation of stacking of beef patties during transportation can be avoided to ensure the accuracy of thickness measurement of beef patties.

[0023] The above sorting mechanism 5 includes a gantry 51, a scale 52, a cylinder 53, an inclined plate 54, a sliding sleeve 55, a connecting rod 56, a pointer 57, and a push plate 58; the gantry 51 is fixedly installed on the top of the belt conveyor 1, the inner wall of the gantry 51 is hinged with the inclined plate 54, one end of the inclined plate 54 away from the gantry 51 is attached to the upper surface of the belt conveyor 1. When the beef contacts the inclined plate 54 during its movement on the belt conveyor 1, it will squeeze the inclined plate 54 to make it rotate upward. The scale 52 is fixedly installed on the top of the belt conveyor 1, the outer wall of the scale 52 is slidably connected with the sliding sleeve 55, the top of the sliding sleeve 55 is fixedly installed with the pointer 57. While the sliding sleeve 55 slides, the distance of the movement of the sliding sleeve 55 can be observed by using the scale 52 in cooperation with the pointer 57, so as to know the distance between the end of the inclined plate 54 away from the gantry 51 and the belt conveyor 1. And during the movement of the beef patty, the inclined plate 54 will always be attached to the top of the beef patty, so as to know the thickness of the beef patty. The side wall of the sliding sleeve 55 is hinged with the connecting rod 56, and one end of the connecting rod 56 away from the sliding sleeve 55 is hinged to the side wall of the inclined plate 54. When the inclined plate 54 rotates upward, it will push up the connecting rod 56, thereby making the connecting rod 56 push up the sliding sleeve 55, causing the sliding sleeve 55 to slide upward on the outer wall of the scale 52. The cylinder 53 is fixedly installed on the top of the belt conveyor 1, and the piston end of the cylinder 53 is fixedly installed with the push plate 58. When the thickness of the beef patty does not meet the standard, when the beef patty moves to be parallel to the push plate 58, the belt conveyor 1 is turned off, and the cylinder 53 is started to push the push plate 58, and the beef patty on the belt conveyor 1 is pushed towards the guide plate 2 by using the push plate 58.

[0024] Specifically, the positioning mechanism 6 includes a positioning plate 61, a threaded rod 62, and a knob 63; the positioning plate 61 is slidably connected to the inner wall of the gantry 51. According to the thickness of the beef patty, the positioning plate 61 is adjusted to an appropriate height so that the distance between the bottom of the positioning plate 61 and the top of the belt conveyor 1 can only pass one beef patty. When the beef patties are stacked on the belt conveyor 1, the positioning plate 61 can be used to block the excess beef patties. The top of the positioning plate 61 is rotatably connected with the threaded rod 62. One end of the threaded rod 62 away from the positioning plate 61 passes through the gantry 51 and is fixedly installed with the knob 63. The threaded connection is made at the penetration of the threaded rod 62 and the gantry 51. By rotating the threaded rod 62 through the knob 63, the positioning plate 61 can be driven to slide up and down on the inner wall of the gantry 51.

[0025] Working principle: When the beef contacts the inclined plate 54 during the movement on the belt conveyor 1, it will squeeze the inclined plate 54 to make it rotate upward. At this time, the inclined plate 54 will squeeze the connecting rod 56 upward, so that the connecting rod 56 squeezes the sliding sleeve 55 upward, causing the sliding sleeve 55 to slide upward on the outer wall of the scale 52. At this time, the movement distance of the pointer 57 can be observed by using the scale 52, so as to judge the movement distance of the sliding sleeve 55, and then the distance between the end of the inclined plate 54 far from the gantry 51 and the belt conveyor 1 can be known. And during the movement of the beef patty, the inclined plate 54 will always fit on the top of the beef patty, so that the thickness of the beef patty can be known. When the thickness of the beef patty does not meet the standard, when the beef patty moves to be parallel to the push plate 58, the belt conveyor 1 is turned off, and the air cylinder 53 is started to push the push plate 58. The beef patty on the belt conveyor 1 is pushed towards the guide plate 2 by the push plate 58, so that the beef patty can slide along the guide plate 2 into the interior of the material box 3 for storage, avoiding defective products from flowing to the next process, eliminating the step of manual measurement, and effectively improving the production efficiency.

[0026] By rotating the threaded rod 62 through the knob 63, the positioning plate 61 can be driven to slide up and down on the inner wall of the gantry 51. The positioning plate 61 is adjusted to a suitable height according to the thickness of the beef patty, so that the distance between the bottom of the positioning plate 61 and the top of the belt conveyor 1 can only pass through one beef patty. When the beef patties are stacked on the belt conveyor 1, the positioning plate 61 can be used to block the excess beef patties, avoiding the influence of the stacked beef patties on subsequent measurement and improving the accuracy of beef patty thickness measurement.

[0027] The above generally describes the present invention in detail. However, based on the present invention, some modifications or improvements can be made, which are obvious to those of ordinary skill in the art. Therefore, the modifications or improvements without departing from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A beef processing system based on intelligent grading, comprising a belt conveyor (1), characterized in that: A guide plate (2) is fixedly mounted on the outer wall of the belt conveyor (1), a material box (3) is fixedly mounted on the bottom of the guide plate (2), a camera (4) is fixedly mounted on the top of the belt conveyor (1), a sorting mechanism (5) is arranged on the belt conveyor (1), a positioning mechanism (6) is arranged on the sorting mechanism (5), and the sorting mechanism (5) comprises: A gantry (51), the gantry (51) being fixedly mounted on the top of the belt conveyor (1), and an inclined plate (54) being hingedly connected to the inner wall of the gantry (51); A scale (52), the scale (52) being fixedly mounted on the top of the belt conveyor (1), the outer wall of the scale (52) being slidably connected to a sliding sleeve (55), a pointer (57) being fixedly mounted on the top of the sliding sleeve (55), a connecting rod (56) being hingedly mounted on the side wall of the sliding sleeve (55), and one end of the connecting rod (56) away from the sliding sleeve (55) being hingedly mounted on the side wall of the inclined plate (54); A cylinder (53) is fixedly mounted on the top of the belt conveyor (1), and a push plate (58) is fixedly mounted on the piston end of the cylinder (53).

2. The beef processing system based on intelligent grading according to claim 1 is characterized in that: The positioning mechanism (6) comprises a positioning plate (61), and the positioning plate (61) is slidably connected to the inner wall of the gantry (51).

3. The beef processing system based on intelligent grading according to claim 2 is characterized in that: The top of the positioning plate (61) is rotatably connected to a threaded rod (62).

4. The beef processing system based on intelligent grading according to claim 3 is characterized in that: One end of the threaded rod (62) away from the positioning plate (61) passes through the gantry (51) and is fixedly mounted with a knob (63).

5. The beef processing system based on intelligent grading according to claim 4 is characterized in that: The threaded rod (62) is threadedly connected to the penetration point of the gantry (51).

6. The beef processing system based on intelligent grading according to claim 1 is characterized in that: One end of the inclined plate (54) away from the gantry (51) is attached to the upper surface of the belt conveyor (1).