Spring screening machine

Abstract

The utility model belongs to the technical field of spring detection, and particularly relates to a spring screening machine which comprises a supporting plate, a top plate is installed at the top end of the supporting plate, a CCD camera is installed on the lower surface of the top plate, a computer is installed on the upper surface of the top plate, a rotating disc is arranged below the CCD camera, and the rotating disc is connected with the computer. A connecting shaft is mounted in the center of the rear end wall of the rotary disc, the other end of the connecting shaft penetrates through a bearing on the end face of the supporting plate and is connected with a stepping motor through a coupler, a mounting column is mounted on the outer wall of the rotary disc, and guide plates are mounted on the two sides of the front end face of the supporting plate correspondingly; a soft sponge cushion and a baffle are installed on the surface of one side of the guide plate, and the baffle is located at the front end of the soft sponge cushion. The spring screening device can automatically detect the appearance of springs, screen qualified and unqualified springs, automatically screen the springs into a qualified product collecting tank body or an unqualified product collecting tank body, and is high in practicability.

Description

Technical Field

[0001] The utility model belongs to the technical field of spring detection, and particularly relates to a spring screening machine. Background Technique

[0002] A spring is a mechanical part that works by using elasticity. A part made of elastic material deforms under the action of an external force and returns to its original state after the external force is removed. It is generally made of spring steel. Springs are complex and diverse in types. According to the shape, there are mainly helical springs, scroll springs, leaf springs, and special-shaped springs, etc. When springs are produced and processed, the quality of the springs needs to be detected to realize the screening function of good and bad springs.

[0003] After retrieval, the patent publication number CN208555059U discloses a spring screening device, which includes a frame, a rotary mechanism and a camera respectively installed on the frame, and a screening mechanism. The rotary mechanism includes a turntable rotatably arranged on the frame. The camera is located above the turntable. The screening mechanism includes a receiving bin located below the turntable, a distributing bin located below the receiving bin, a first blanking bin and a second blanking bin, an electromagnet, a magnetic part and an elastic part arranged on one side of the distributing bin. The receiving bin and the distributing bin are both inclined at a high and low level. The upper end of the distributing bin is hinged to the lower end of the receiving bin. The lower end of the distributing bin is provided with a distributing port. The first blanking bin is provided with a first blanking port, and the second blanking bin is provided with a second blanking port. The first blanking port and the second blanking port are respectively located on both sides below the distributing port. The magnetic part is arranged on the distributing bin corresponding to the electromagnet, and the elastic part elastically abuts between the electromagnet and the distributing bin. The utility model realizes the spring screening function by deflecting the distributing bin, with convenient operation and high efficiency.

[0004] In actual implementation of the above technical solution, although it can realize the automatic detection of the appearance of the spring, during the screening process, due to the elastic factor of the spring itself, the spring cannot accurately fall into the receiving bin, and the overall structure of the device is relatively complex, with a high manufacturing cost. Therefore, we propose a spring screening machine to solve the existing problems. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a spring screening machine to solve the problems raised in the above background technique.

[0006] To solve the above technical problems, the utility model provides the following technical solutions:

[0007] A spring screening machine, comprising a support plate: a top plate is installed at the top end of the support plate, a CCD camera is installed on the lower surface of the top plate, a computer is installed on the upper surface of the top plate, a turntable is arranged below the CCD camera, a connecting shaft is installed at the center position of the rear end wall of the turntable, the other end of the connecting shaft penetrates through a bearing on the end face of the support plate and is connected to a stepping motor through a coupling, mounting posts are installed on the outer wall of the turntable, guide plates are installed on both sides of the front end face of the support plate, a soft sponge pad and a baffle are installed on one side surface of the guide plate, and the baffle is located in front of the soft sponge pad, a mounting plate is installed below the front end face of the support plate, a qualified product collection tank and an unqualified product collection tank are respectively installed on both sides of the upper surface of the mounting plate.

[0008] Further, the stepping motor is installed on the upper surface of a support block, and the support block is installed on the rear end wall of the support plate.

[0009] Further, the bottom end of the support plate is installed at the rear end of the upper surface of a base, and support feet are installed at the four corners of the lower surface of the base.

[0010] Further, U-shaped handles are installed on the front end faces of the qualified product collection tank and the unqualified product collection tank.

[0011] Further, strip-shaped blocks are installed on both sides of the bottom ends of the qualified product collection tank and the unqualified product collection tank, and the bottom ends of the strip-shaped blocks are installed in strip-shaped slots.

[0012] Further, a clearance connection is provided between the outer wall of the strip-shaped block and the hole wall of the strip-shaped slot, and the strip-shaped slots are opened on both sides of the surface of the mounting plate.

[0013] Further, there are three mounting posts on the turntable, and the three mounting posts are distributed in a ring array.

[0014] With the above technical solution, the present utility model provides a spring screening machine, which has at least the following beneficial effects: Through the coordinated setting of a series of structures, when a staff member needs to detect the appearance of a spring, the staff member sleeved the spring on the mounting post, and the CCD camera detects the appearance of the spring on the mounting post. When the appearance of the spring is detected to be qualified, the stepping motor starts and drives the turntable to rotate counterclockwise by a certain angle. Then, due to its own gravity, the spring will slide out from the mounting post. When the spring slides onto the soft sponge pad on the guide plate, the setting of the soft sponge pad can effectively avoid the situation that the spring rebounds due to the collision between the spring and the soft sponge pad and splashes out. When the spring falls onto the soft sponge pad, it will slide into the qualified product collection tank along the inclination angle of the soft sponge pad. When the appearance of the spring is detected to be unqualified, the stepping motor starts and drives the turntable to rotate clockwise by a certain angle. Then, due to its own gravity, the spring will slide out from the mounting post. When the spring falls onto the soft sponge pad, it will slide into the unqualified product collection tank along the inclination angle of the soft sponge pad. Therefore, the present utility model can automatically detect the appearance of the spring and screen the qualified and unqualified springs, automatically screen the springs into the qualified product collection tank or the unqualified product collection tank, and effectively avoid the situation that the spring cannot accurately fall into the qualified product collection tank or the unqualified product collection tank due to its own elastic factor, with strong practicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present utility model and form a part of this application:

[0016] Figure 1 is a schematic three-dimensional structure diagram of the spring screening machine provided by the embodiment of this application Figure 1 ;

[0017] Figure 2 is a schematic three-dimensional structure diagram of the spring screening machine provided by the embodiment of this application Figure 2 ;

[0018] Figure 3 is a schematic internal structure diagram of the spring screening machine provided by the embodiment of this application;

[0019] Figure 4 is a schematic structure diagram of the turntable of the spring screening machine provided by the embodiment of this application;

[0020] Figure 5 is a schematic internal structure diagram of the connection structure between the qualified product collection tank and the unqualified product collection tank of the spring screening machine provided by the embodiment of this application and the mounting plate.

[0021] In the figure: 1. Top plate; 2. CCD camera; 3. Turntable; 4. Computer; 5. Mounting column; 6. Support plate; 7. Soft sponge pad; 8. Baffle; 9. Guide plate; 10. Qualified product collection tank; 11. U-shaped handle; 12. Mounting plate; 13. Base; 14. Support feet; 15. Connecting shaft; 16. Stepper motor; 17. Support block; 18. Strip-shaped block; 19. Strip-shaped slot hole; 20. Unqualified product collection tank. Detailed implementation manners

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1 to 5, the spring screening machine of the present utility model mainly includes a support plate 6: a top plate 1 is installed at the top end of the support plate 6, a CCD camera 2 is installed on the lower surface of the top plate 1, a computer 4 is installed on the upper surface of the top plate 1, a turntable 3 is arranged below the CCD camera 2, a connecting shaft 15 is installed at the center position of the rear end wall of the turntable 3, the other end of the connecting shaft 15 passes through the bearing on the end face of the support plate 6 and is connected to a stepping motor 16 through a coupling, mounting posts 5 are installed on the outer wall of the turntable 3, guide plates 9 are installed on both sides of the front end face of the support plate 6, a soft sponge pad 7 and a baffle 8 are installed on one side surface of the guide plate 9, and the baffle 8 is located in front of the soft sponge pad 7, an installation plate 12 is installed below the front end face of the support plate 6, a qualified product collection tank 10 and an unqualified product collection tank 20 are respectively installed on both sides of the upper surface of the installation plate 12. When a worker needs to detect the appearance of a spring, the worker sleeves the spring onto the mounting post 5, and the CCD camera 2 detects the appearance of the spring on the mounting post 5. When the appearance of the spring is detected to be qualified, the stepping motor 16 is started and drives the turntable 3 to rotate counterclockwise by a certain angle, and the spring will slide out from the mounting post 5 due to its own gravity factor. When the spring slides onto the soft sponge pad 7 on the guide plate 9, the setting of the soft sponge pad 7 can effectively avoid the situation that the spring rebounds due to the collision between the spring and the soft sponge pad 7 and causes the spring to fly out. When the spring falls onto the soft sponge pad 7, it will slide into the qualified product collection tank 10 along the inclination angle of the soft sponge pad 7. When the appearance of the spring is detected to be unqualified, the stepping motor 16 is started and drives the turntable 3 to rotate clockwise by a certain angle, and the spring will slide out from the mounting post 5 due to its own gravity factor. When the spring falls onto the soft sponge pad 7, it will slide into the unqualified product collection tank 20 along the inclination angle of the soft sponge pad 7. Thus, the present utility model can automatically detect the appearance of the spring and screen the qualified and unqualified springs, automatically screen the springs into the qualified product collection tank 10 or the unqualified product collection tank 20, and effectively avoid the situation that the spring cannot accurately fall into the qualified product collection tank 10 or the unqualified product collection tank 20 due to the elastic factor of the spring itself.

[0024] The stepping motor 16 is installed on the upper surface of the support block 17, the support block 17 is installed on the rear end wall of the support plate 6, the bottom end of the support plate 6 is installed at the rear end of the upper surface of the base 13, support feet 14 are installed at the four corners of the lower surface of the base 13, U-shaped handles 11 are installed on the front end faces of the qualified product collection tank 10 and the unqualified product collection tank 20, strip-shaped blocks 18 are installed on both sides of the bottom ends of the qualified product collection tank 10 and the unqualified product collection tank 20, the bottom ends of the strip-shaped blocks 18 are installed in the strip-shaped slot holes 19, and there is a clearance connection between the outer wall of the strip-shaped block 18 and the hole wall of the strip-shaped slot hole 19. Because there is a clearance connection between the outer wall of the strip-shaped block 18 and the hole wall of the strip-shaped slot hole 19, it is convenient for the staff to disassemble and assemble the qualified product collection tank 10 and the unqualified product collection tank 20. The strip-shaped slot holes 19 are opened on both sides of the surface of the mounting plate 12. There are three mounting posts 5 on the turntable 3, and the three mounting posts 5 are arranged in a circular array.

[0025] It should be noted that the term "comprises", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article or apparatus that comprises a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or apparatus.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made in these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A spring screening machine, characterized in that: The invention comprises a support plate (6), wherein a top plate (1) is installed at the top of the support plate (6), a CCD camera (2) is installed on the lower surface of the top plate (1), a computer (4) is installed on the upper surface of the top plate (1), a turntable (3) is arranged below the CCD camera (2), a connecting shaft (15) is installed at the center position of the rear end wall of the turntable (3), the other end of the connecting shaft (15) passes through the bearing on the end surface of the support plate (6) and is connected to a stepping motor (16) through a coupling, and the A mounting column (5) is installed on the outer wall of the turntable (3); guide plates (9) are installed on both sides of the front end surface of the support plate (6); a soft sponge pad (7) and a baffle (8) are installed on one side surface of the guide plate (9), and the baffle (8) is located at the front end of the soft sponge pad (7); a mounting plate (12) is installed below the front end surface of the support plate (6); and a qualified product collection trough (10) and an unqualified product collection trough (20) are respectively installed on both sides of the upper surface of the mounting plate (12).

2. The spring screening machine according to claim 1, characterized in that: The stepping motor (16) is mounted on the upper surface of a support block (17), and the support block (17) is mounted on the rear end wall of the support plate (6).

3. The spring screening machine according to claim 1, characterized in that: The bottom end of the support plate (6) is mounted on the rear end of the upper surface of the base (13), and support feet (14) are mounted at the four corners of the lower surface of the base (13).

4. The spring screening machine according to claim 1, characterized in that: The front end surfaces of the qualified product collecting trough body (10) and the unqualified product collecting trough body (20) are both provided with U-shaped handles (11).

5. The spring screening machine according to claim 1, characterized in that: Bar blocks (18) are installed on both sides of the bottom ends of the qualified product collecting trough body (10) and the unqualified product collecting trough body (20), and the bottom ends of the bar blocks (18) are installed in the bar slot holes (19).

6. The spring screening machine according to claim 5, characterized in that: The outer wall of the strip block (18) is connected to the hole wall of the strip slot (19) with a gap, and the strip slot (19) is provided on both sides of the surface of the mounting plate (12).

7. The spring screening machine according to claim 1, characterized in that: There are three mounting posts (5) on the rotating disk (3), and the three mounting posts (5) are distributed in a ring-shaped array.

Images