Ash removal device for humidification filter screen production

By designing a dust removal device for humidification filter production, the combination of vibrator and suction duct is used to solve the problem of unclean dust removal or product deformation caused by manual knocking and removing ash, achieving higher quality and efficiency of humidification filter production.

CN222902070UActive Publication Date: 2025-05-27NANTONG DELI PURIFYING APP FACTORY
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Patent Information

Application Number
CN202421763941.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-27
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

In the production of existing humidification filters, manual tapping and removing ash can easily lead to insufficient or excessive force, resulting in unclear material removal or product deformation.

Method used

A dust removal device for humidification filter production is designed, including a frame, spring seat, vibrating spring, ash removal cover, mesh plate, suction duct, feed conveyor belt and discharge conveyor belt. Through the cooperation of the vibrator and suction duct, automatic ash removal of materials is achieved.

Benefits of technology

It effectively avoids unclear ash removal or product deformation caused by manual knocking, improves the quality and efficiency of the humidification filter, and reduces material loss and employee labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an ash removal device for humidification filter screen production. Comprising a frame, the top end of which is provided with a spring seat. A vibration spring is arranged on the spring seat; ash removal covers are arranged at the top ends of the vibration springs; a mesh plate is mounted in the dust removal cover; the bottom end of the dust removal cover is connected with an air suction pipe; a feeding conveying belt rack and a feeding conveying belt are arranged on the left side of the rack, and the feeding conveying belt is arranged on the feeding conveying belt rack. A discharging conveying belt rack and a discharging conveying belt are connected to the right side of the rack, and the discharging conveying belt is arranged on the discharging conveying belt rack. And a vibrator is arranged between the rack and the mesh plate. The technical problems that in an original manual beating dust removal mode in the prior art, dust removal of materials is not thorough due to insufficient manual beating force, or product deformation is caused due to too large beating force are solved.
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Description

Technical Field

[0001] The utility model relates to the field of humidifying filter production equipment, in particular to an ash removal device for humidifying filter production. Background Art

[0002] With the progress of air-conditioning technology and the improvement of people's living standards, people's requirements for air humidity have also increased. Like air temperature, air humidity is an important factor in air quality, and it has great significance for people's living environment, working environment, and industrial production. In recent years, air humidity has gradually been taken seriously. Dry air can make people feel tight skin and itchy throats. Dry air can also cause an increase in suspended particles in the air, increasing the probability of viruses invading the human body and even leading to the spread of various infectious diseases. Especially in winter, northern families use heating, which will evaporate most of the moisture in the indoor air, causing the indoor air to be dry. Therefore, it is particularly important to pay attention to indoor air humidity. If an air humidifier is placed indoors, people can be liberated from the dry air and fully enjoy the moist and comfortable environment.

[0003] With the enhancement of people's health awareness, more and more research has been carried out on pure humidifiers. The core component of a pure humidifier is a humidifying filter, which is generally made of spunlace non-woven fabric, wood pulp paper, and plant fibers. The production process includes punching, stretching, forming, cutting, and rounding. Currently, there are high-degree-of-mechanization devices for punching, stretching, cutting, and rounding. Cutting is to cut the formed material into corresponding sizes as needed. Since spunlace non-woven fabric, wood pulp paper, and plant fibers are all made of fibers, a lot of fiber debris will adhere to the product during the cutting process due to the high-speed cutting of the band saw, which will affect the product quality. In the existing technical solutions, the original manual knocking ash removal method is prone to insufficient manual knocking force, resulting in incomplete ash removal of the material, or too much knocking force, resulting in product deformation. Summary of the Utility Model

[0004] By providing an ash removal device for humidifying filter production in the embodiments of the present application, the technical problem in the existing technical solutions that the original manual knocking ash removal method is prone to insufficient manual knocking force, resulting in incomplete ash removal of the material, or too much knocking force, resulting in product deformation is solved.

[0005] The technical solutions adopted in the embodiments of the present application are as follows:

[0006] A dust removal device for the production of humidifying filters, comprising a frame, a spring seat is arranged at the top of the frame; a vibration spring is arranged on the spring seat; a dust removal cover is arranged at the top of the vibration spring; a perforated plate is installed inside the dust removal cover; an air suction pipe is connected to the bottom of the dust removal cover; a feeding conveyor belt frame and a feeding conveyor belt are arranged on the left side of the frame, and the feeding conveyor belt is arranged on the feeding conveyor belt frame; a discharging conveyor belt frame and a discharging conveyor belt are connected to the right side of the frame, and the discharging conveyor belt is arranged on the discharging conveyor belt frame; a vibrator is arranged between the frame and the perforated plate.

[0007] A further technical solution is that the perforated plate is made of a stainless steel plate by punching, and the aperture is 5-50 mm.

[0008] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

[0009] 1. Due to the arrangement of the frame, air suction pipe, dust removal cover, discharging conveyor belt frame, feeding conveyor belt frame, spring seat, vibration spring, vibrator, perforated plate, discharging conveyor belt and feeding conveyor belt, the cut humidifying material is manually placed on the feeding conveyor belt. Under the action of the feeding conveyor belt, the material is conveyed to the perforated plate for special vibration dust removal. Under the action of the vibration of the vibrator and the dust suction of the bottom air suction pipe, the dust in the material is removed. Then the material with dust removed enters the discharging conveyor belt and thus enters the next surrounding circle process. Compared with the original manual knocking dust removal, the dust removal by the dust removal device can effectively avoid the problems of incomplete dust removal of the material due to insufficient manual knocking force or product deformation due to too much knocking force, and greatly improve the quality and efficiency of the produced humidifying filter while reducing material loss and labor intensity of employees. Description of the Drawings

[0010] Figure 1 It is a top view of a dust removal device for the production of humidifying filters in an embodiment of the present utility model.

[0011] Figure 2 It is a front view of a dust removal device for the production of humidifying filters in an embodiment of the present utility model.

[0012] Figure 3 It is a partial enlarged view for reflecting the connection relationship between the spring seat and the vibration spring in an embodiment of the present utility model.

[0013] In the figure: 1. Frame; 2. Air suction pipe; 3. Dust removal cover; 4. Discharging conveyor belt frame; 5. Feeding conveyor belt frame; 6. Spring seat; 7. Vibration spring; 8. Vibrator; 9. Perforated plate; 10. Discharging conveyor belt; 11. Feeding conveyor belt. Detailed Embodiments

[0014] In an embodiment of the present application, by providing an ash removal device for the production of humidification filter screens, the technical problems in the existing technical solutions are solved. In the original manual knocking ash removal method, it is easy to have insufficient manual knocking force, resulting in incomplete ash removal of the material, or too much knocking force, resulting in product deformation.

[0015] The overall idea of the technical solution in the embodiment of the present application to solve the above problems is as follows:

[0016] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the specification drawings and specific implementation manners.

[0017] An ash removal device for the production of humidification filter screens, as Figure 1 、 Figure 2 and Figure 3 shown, includes a frame 1. A spring seat 6 is provided at the top of the frame 1. A vibration spring 7 is provided on the spring seat 6. An ash removal cover 3 is provided at the top of the vibration spring 7. A mesh plate 9 is installed inside the ash removal cover 3. An air suction pipe 2 is connected to the bottom end of the ash removal cover 3. A feed conveyor belt frame 5 and a feed conveyor belt 11 are provided on the left side of the frame 1, and the feed conveyor belt 11 is provided on the feed conveyor belt frame 5. A discharge conveyor belt frame 4 and a discharge conveyor belt 10 are connected to the right side of the frame 1, and the discharge conveyor belt 10 is provided on the discharge conveyor belt frame 4. A vibrator 8 is provided between the frame 1 and the mesh plate 9.

[0018] The mesh plate 9 is made of a stainless steel plate by punching, and the aperture is 5 - 50 mm.

[0019] The top of the frame 1 is fixedly connected with a number of groups of spring seats 6 arranged in a rectangular array. Each group of spring seats 6 is fixedly surrounded by a vibration spring 7. The top of each group of vibration springs 7 is fixedly connected to the bottom end of the ash removal cover 3. A mesh plate 9 is fixedly installed inside the ash removal cover 3. The bottom end of the ash removal cover 3 is fixedly connected with an air suction pipe 2. A feed conveyor belt frame 5 and a feed conveyor belt 11 are provided on the left side of the frame 1, and the feed conveyor belt 11 is fixedly installed on the feed conveyor belt frame 5. A discharge conveyor belt frame 4 and a discharge conveyor belt 10 are connected to the right side of the frame 1, and the discharge conveyor belt 10 is fixedly installed on the discharge conveyor belt frame 4. Two groups of vibrators 8 arranged symmetrically are fixedly installed between the frame 1 and the mesh plate 9.

[0020] The frame 1 is made of square tubes, profiles, and round tubes through processing. Its main function is to support and fix the entire ash removal device. The spring seat 6 is made of metal materials through machining. Its main function is to be fixed on the frame 1 at one end and connect to the vibration spring 7 at the other end, playing a role in fixing the vibration spring 7. The vibration spring 7 is a compression spring. Its main function is to fix the ash removal cover 3 and ensure that the ash removal cover 3 can vibrate up and down under the action of external forces. The perforated plate 9 is made of stainless steel plate, galvanized iron sheet, or white iron sheet through punching. The hole diameter is 5 - 50 mm, and the hole shape can be circular, square, triangular, or polygonal. Its main function is to provide support for the material while ensuring that air flow can pass through the perforated plate 9. The vibrator 8 is a pneumatic vibrator. Its vibration intensity can be changed by adjusting the air pressure. Its main function is to provide the kinetic energy for vibration to the ash removal cover 3 and the perforated plate 9.

[0021] Due to the settings of the frame 1, the air suction pipe 2, the ash removal cover 3, the discharge conveyor belt frame 4, the feeding conveyor belt frame 5, the spring seat 6, the vibration spring 7, the vibrator 8, the perforated plate 9, the discharge conveyor belt 10, and the feeding conveyor belt 11, the cut and humidified materials are manually placed on the feeding conveyor belt 11. Under the action of the feeding conveyor belt 11, the materials are transported to the perforated plate 9 for special vibration ash removal. Under the vibration of the vibrator 8 and the ash suction of the bottom air suction pipe 2, the dust in the materials is removed. Then, the materials with ash removed enter the discharge conveyor belt 10 and thus enter the next round enclosing process. Compared with the original manual knocking ash removal, the ash removal by the ash removal device can effectively avoid the problems of incomplete ash removal of materials due to insufficient manual knocking force or product deformation caused by excessive knocking force, and greatly improve the quality and efficiency of the produced humidified filter screens while reducing material loss and the labor intensity of employees.

[0022] Although the preferred embodiments of the present invention have been described, those skilled in the art can make additional changes and modifications once they know the basic creative concept. Therefore, the appended claims are intended to be interpreted to include the preferred embodiments and all changes and modifications falling within the scope of the present invention.

[0023] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these modifications and variations.

Claims

1. A dust removal device for humidifying filter production, comprising a frame (1), characterized in that: A spring seat (6) is arranged at the top of the frame (1); a vibration spring (7) is arranged on the spring seat (6); a dust removal cover (3) is arranged at the top of the vibration spring (7); a mesh plate (9) is installed inside the dust removal cover (3); a suction pipe (2) is connected to the bottom of the dust removal cover (3); a feed conveyor belt frame (5) and a feed conveyor belt (11) are arranged on the left side of the frame (1), and the feed conveyor belt (11) is arranged on the feed conveyor belt frame (5); a discharge conveyor belt frame (4) and a discharge conveyor belt (10) are connected to the right side of the frame (1), and the discharge conveyor belt (10) is arranged on the discharge conveyor belt frame (4); a vibrator (8) is arranged between the frame (1) and the mesh plate (9).

2. A dust removal device for humidifying filter production as claimed in claim 1, characterized in that: The mesh plate (9) is made of a stainless steel plate through punching, and the hole diameter is 5-50 mm.