Cleaning system with multiple distribution branch pipes

By setting up valves and conductance detection parts in the vaccine stock solution distribution pipeline cleaning system, fast and low-cost cleaning and detection are achieved, solving the problems of high cleaning costs and residual alkali in the prior art.

CN222902075UActive Publication Date: 2025-05-27TRUKING TECH LTD
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Patent Information

Application Number
CN202421509344.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-27
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

In the prior art, the cleaning solution of the vaccine stock solution distribution pipeline is costly and there is easy to be residual cleaning alkali liquid, which affects subsequent detection and increases the amount and time of cleaning water.

Method used

A multi-distribution branch pipe cleaning system is designed. By setting a first valve and a second valve at both ends of the first drainage main pipe, combining a conductance detector, it is determined which valve the water outlet of the distribution branch pipe is closer to, rinsing the purified water and cleaning alkaline water, and draining the residual liquid through reverse purging, and finally rinsing with purified water and injection water until the test is qualified.

Benefits of technology

The effect of fast rinsing speed, less rinsing liquid residue and low cost is achieved, saving the equipment cost required for testing, and reducing the amount and cleaning time of subsequent purified water and injected water.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning system with multiple distribution branch pipes, which comprises a second drainage main pipe and a first drainage main pipe, a plurality of distribution branch pipes are respectively communicated with the second drainage main pipe through a sterilization pipeline, a first isolating valve is arranged on the sterilization pipeline, a first valve is arranged at one end of the first drainage main pipe, and a second valve is arranged at the other end of the first drainage main pipe. Water outlets of the plurality of distribution branch pipes are all communicated with the first drainage main pipe and are all located between the first valve and the second valve, one side, far away from the distribution branch pipes, of the first valve is provided with a conductivity detection piece used for detecting whether the distribution branch pipes are cleaned or not, and one end of the first drainage main pipe is communicated with the second drainage main pipe. The flushing device has the advantages of being high in flushing speed, small in flushing liquid residue and low in cost.
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Description

Technical Field

[0001] The utility model relates to the technical field of food and drug packaging, and particularly relates to a multi-distribution branch pipe cleaning system. Background Art

[0002] In the production process of vaccine bulk solution, a large number of bioreactors are often involved. The distribution and supply of materials and the design of the pipeline system for harvest liquid / waste liquid are very complex, and multiple distribution pipelines need to be cleaned simultaneously. For this reason, the common cleaning scheme for the distribution pipeline is that the cleaning branch pipes of all distribution pipelines in a room are directly connected to the same discharge main pipe, and a detection component is arranged at the end of each branch pipe to judge whether the cleaning end point is reached. The disadvantage of this scheme is that there are generally dozens to hundreds of distribution pipelines for vaccine bulk solution. If a set of detection components is equipped for each distribution pipeline separately, the equipment cost is very high, and there is easily residual cleaning lye in the main pipe between the distribution pipelines, which will affect subsequent detection and requires additional separate cleaning, increasing the cleaning water consumption and cleaning time. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a multi-distribution branch pipe cleaning system with fast flushing speed, less residual flushing liquid and low cost.

[0004] To solve the above technical problem, the utility model adopts the following technical scheme:

[0005] A multi-distribution branch pipe cleaning system includes a second drainage main pipe. Multiple distribution branch pipes are respectively communicated with the second drainage main pipe through sterilization pipelines. A first isolation valve is arranged on the sterilization pipeline. The system also includes a first drainage main pipe. One end of the first drainage main pipe is provided with a first valve, and the other end is provided with a second valve. The water outlets of multiple distribution branch pipes are all communicated with the first drainage main pipe and are all located between the first valve and the second valve. A conductivity detection piece for detecting whether each distribution branch pipe is cleaned is arranged on the side of the first valve far away from the distribution branch pipes. One end of the first drainage main pipe is communicated with the second drainage main pipe.

[0006] As a further improvement of the above technical scheme:

[0007] The second drainage main pipe is communicated with one end of the first drainage main pipe close to the second valve.

[0008] The second drainage main pipe and the first drainage main pipe are arranged in parallel.

[0009] The first isolation valve is arranged close to the second drainage main pipe.

[0010] A second isolation valve is arranged on each distribution branch pipe. The second isolation valve is used to control the on-off with the first drainage main pipe, and the second isolation valve and the first isolation valve are arranged in parallel.

[0011] The second isolation valve is arranged close to the first main drainage pipe.

[0012] Each of the distribution branch pipes is arranged perpendicular to the first main drainage pipe.

[0013] The first valve is arranged close to the distribution branch pipe.

[0014] The second valve is arranged close to the distribution branch pipe.

[0015] A cleaning method for the above multi-distribution branch pipe cleaning system

[0016] The first isolation valve remains closed, and it is judged whether the water outlet of the distribution branch pipe is closer to the first valve or the second valve;

[0017] If it is closer to the first valve, open the first valve, close the second valve, and rinse the distribution branch pipe with purified water and cleaning alkaline water in sequence. The rinsing water flows out from the direction of the first valve; then close the first valve, open the second valve, purge the distribution branch pipe, and blow the residual alkaline cleaning solution between the first valve and the second valve out in the direction of the second valve; finally, open the first valve, close the second valve, and rinse the distribution branch pipe with purified water and injection water until the conductivity detector shows qualified.

[0018] If it is closer to the second valve, close the first valve, open the second valve, and rinse the distribution branch pipe with purified water and cleaning alkaline water in sequence. The rinsing water flows out from the direction of the second valve; then open the first valve, close the second valve, purge the distribution branch pipe, and blow the residual alkaline cleaning solution between the first valve and the second valve out in the direction of the first valve; finally, rinse the distribution branch pipe with purified water and injection water until the conductivity detector shows qualified.

[0019] Clean all the distribution branch pipes according to the above method.

[0020] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0021] The multi-distribution branch pipe cleaning system disclosed by the present utility model has the water outlets of each distribution branch pipe communicated with the same first drainage main pipe. A first valve and a second valve are arranged at both ends of the first drainage main pipe. During cleaning, it is judged which valve is closer to the water outlet of the distribution branch pipe. The closer valve is opened and the farther valve is closed for flushing with purified water and cleaning alkaline water. The path for the flushing water to flow out is shorter, which can accelerate the flushing speed. However, after the flushing is completed, there will be residual flushing liquid between the two valves. At this time, the closer valve is closed and the farther valve is opened to blow out the residual flushing liquid between the two valves in the reverse direction, saving the consumption of subsequent purified water and injection water and the cleaning time. Finally, the second valve is closed and the first valve is opened to flush the distribution branch pipe with purified water and injection water until the conductivity detection component shows qualified. There is no need to drain according to the distance, so that all distribution branch pipes can be detected whether they are cleaned cleanly with a set of conductivity detection components, saving the equipment cost required for detection. In addition, the first drainage main pipe is communicated with the second drainage main pipe 6 for draining water in the subsequent sterilization step of the distribution branch pipe, and one drainage end can be set less, and the structure is more compact.

[0022] The cleaning method of the multi-distribution branch pipe cleaning system disclosed by the present utility model has a shorter path for the flushing water to flow out, a fast flushing speed, and at the same time blows the flushing liquid in the reverse direction to reduce the residue of the flushing liquid between the two valves, saving the consumption of subsequent purified water and injection water and the cleaning time. Finally, all distribution branch pipes can be detected with a set of conductivity detection components, and the cost is low. Description of the Drawings

[0023] Figure 1 It is a structural schematic diagram of the multi-distribution branch pipe cleaning system of the present utility model.

[0024] Each label in the figure represents: 1. First drainage main pipe; 2. First valve; 3. Second valve; 4. Distribution branch pipe; 41. Second isolation valve; 42. First isolation valve; 5. Conductivity detection component; 6. Second drainage main pipe; 7. Sterilization pipeline; 8. Total control valve. Detailed Description of the Invention

[0025] The present utility model will be further described in detail below with reference to the accompanying drawings of the specification and specific embodiments.

[0026] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality of" means two or more, unless otherwise specifically defined.

[0028] In the present utility model, unless otherwise clearly specified and defined, terms such as "assembled", "connected", "joined", "fixed", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0029] Embodiment 1

[0030] Figure 1 An embodiment of the present utility model is shown. The multi-distribution branch pipe cleaning system of this embodiment includes a second drainage main pipe 6. A plurality of distribution branch pipes 4 are respectively communicated with the second drainage main pipe 6 through sterilization pipelines 7. A first isolation valve 42 is provided on the sterilization pipeline 7. It further includes a first drainage main pipe 1. One end of the first drainage main pipe 1 is provided with a first valve 2, and the other end is provided with a second valve 3. The water outlets of the plurality of distribution branch pipes 4 are all communicated with the first drainage main pipe 1 and are all located between the first valve 2 and the second valve 3. A conductivity detection member 5 for detecting whether each distribution branch pipe 4 is cleaned is provided on the side of the first valve 2 away from the distribution branch pipe 4. One end of the first drainage main pipe 1 is communicated with the second drainage main pipe 6.

[0031] The specific cleaning method of this multi-distribution branch pipe cleaning system is as follows: 1) Keep the first isolation valve 42 closed, and determine whether the water outlet of the distribution branch pipe 4 is closer to the first valve 2 or the second valve 3; 2) If it is closer to the first valve 2, open the first valve 2, close the second valve 3, and rinse the distribution branch pipe 4 with purified water and cleaning alkaline water in sequence. The rinsing water flows out from the direction of the first valve 2; then close the first valve 2, open the second valve 3, purge the distribution branch pipe 4, and blow the residual alkaline cleaning solution between the first valve 2 and the second valve 3 out in the direction of the second valve 3; finally, open the first valve 2, close the second valve 3, and rinse the distribution branch pipe 4 with purified water and injection water until the conductivity detector 5 shows qualified; if it is closer to the second valve 3, close the first valve 2, open the second valve 3, and rinse the distribution branch pipe 4 with purified water and cleaning alkaline water in sequence. The rinsing water flows out from the direction of the second valve 3; then open the first valve 2, close the second valve 3, purge the distribution branch pipe 4, and blow the residual alkaline cleaning solution between the first valve 2 and the second valve 3 out in the direction of the first valve 2; finally, rinse the distribution branch pipe 4 with purified water and injection water until the conductivity detector 5 shows qualified; 3) Repeat the above method until all distribution branch pipes 4 are cleaned.

[0032] For this multi-distribution branch pipe cleaning system, the water outlets of all distribution branch pipes 4 are connected to the same first drainage main pipe 1. A first valve 2 and a second valve 3 are arranged at both ends of the first drainage main pipe 1. During cleaning, determine which valve is closer to the water outlet of the distribution branch pipe 4, open the closer valve, close the farther valve, and conduct rinsing with purified water and cleaning alkaline water. The path of the rinsing water flowing out is shorter, which can accelerate the rinsing speed. However, after rinsing, there will be residual rinsing liquid between the two valves. At this time, close the closer valve, open the farther valve, and blow the residual rinsing liquid between the two valves out in the reverse direction, saving the usage amount of subsequent purified water and injection water and the cleaning time. Finally, close the second valve 3, open the first valve 2, and rinse the distribution branch pipe 4 with purified water and injection water until the conductivity detector 5 shows qualified. There is no need to drain according to the distance, so that a set of conductivity detector 5 can be used to detect whether all distribution branch pipes 4 are cleaned, saving the equipment cost required for detection. In addition, the first drainage main pipe 1 is connected to the second drainage main pipe 6 for draining in the subsequent sterilization step of the distribution branch pipe 4, so that one less drainage end can be set, and the structure is more compact.

[0033] In this embodiment, the second drainage main pipe 6 is connected to one end of the first drainage main pipe 1 close to the second valve 3. The outflow paths of purified water and injection water are shorter and the efficiency is higher.

[0034] In this embodiment, the second drainage main pipe 6 is arranged in parallel with the first drainage main pipe 1. The structure is compact and beautiful.

[0035] In this embodiment, the first isolation valve 42 is arranged close to the second drainage main pipe 6, reducing the residual distance of the caustic cleaning solution between the first isolation valve 42 and the second drainage main pipe 6.

[0036] In this embodiment, a second isolation valve 41 is provided on each distribution branch pipe 4. The second isolation valve 41 is used to control the on-off with the first drainage main pipe 1, and the second isolation valve 41 and the first isolation valve 42 are arranged in parallel. The second isolation valve 41 is used to control the cleaning of the distribution branch pipe 4, and the first isolation valve 42 controls the sterilization of the distribution branch pipe 4. Further preferably, a master control valve 8 is provided at the front end of the first isolation valve 42 and the second isolation valve 41 on the distribution branch pipe 4 to control the on-off of the distribution branch pipe 4.

[0037] In this embodiment, the second isolation valve 41 is arranged close to the first drainage main pipe 1, reducing the residual distance of the caustic cleaning solution between the second isolation valve 41 and the first drainage main pipe 1.

[0038] In this embodiment, each distribution branch pipe 4 is arranged perpendicular to the first drainage main pipe 1, with good flow effect and high speed.

[0039] In this embodiment, the first valve 2 is arranged close to the distribution branch pipe 4, reducing the residual distance of the caustic cleaning solution between the distribution branch pipe 4 and the first valve 2.

[0040] In this embodiment, the second valve 3 is arranged close to the distribution branch pipe 4, reducing the residual distance of the caustic cleaning solution between the distribution branch pipe 4 and the second valve 3.

[0041] Embodiment Two

[0042] Cleaning method of the multi-distribution branch pipe cleaning system in this embodiment:

[0043] Keep the first isolation valve 42 closed, and judge whether the water outlet of the distribution branch pipe 4 is closer to the first valve 2 or the second valve 3;

[0044] If it is closer to the first valve 2, open the first valve 2 and close the second valve 3, and rinse the distribution branch pipe 4 with purified water and cleaning caustic water in sequence. The rinsing water flows out from the direction of the first valve 2; then close the first valve 2, open the second valve 3, and purge the distribution branch pipe 4 to blow the residual caustic cleaning solution between the first valve 2 and the second valve 3 out in the direction of the second valve 3; finally, open the first valve 2, close the second valve 3, and rinse the distribution branch pipe 4 with purified water and injection water until the conductivity detection component 5 shows qualified.

[0045] If it is closer to the second valve 3, close the first valve 2, open the second valve 3, and rinse the distribution branch pipe 4 with purified water and cleaning alkaline water in sequence. The rinsing water flows out in the direction of the second valve 3; then open the first valve 2, close the second valve 3, and purge the distribution branch pipe 4 to blow the residual alkaline cleaning solution between the first valve 2 and the second valve 3 out in the direction of the first valve 2; finally, rinse the distribution branch pipe 4 with purified water and injection water until the conductivity detector 5 shows qualified;

[0046] Clean all the distribution branch pipes 4 according to the above method.

[0047] For the cleaning method of this multi-distribution branch pipe cleaning system, the path where the rinsing water flows out is shorter, the rinsing speed is fast, and at the same time, the rinsing liquid is purged in the reverse direction to reduce the residue of the rinsing liquid between the two valves, saving the consumption of subsequent purified water and injection water and the cleaning time. Finally, all the distribution branch pipes can be detected by sharing a set of conductivity detector 5, with low cost.

[0048] Although the present utility model has been disclosed above with preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make many possible changes and modifications to the technical solution of the present utility model by using the above-disclosed technical content, or modify it into an equivalent embodiment with equivalent changes. Therefore, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall fall within the scope of protection of the technical solution of the present utility model.

Claims

1. A multi-distribution branch pipe cleaning system, comprising a second drainage main pipe (6), a plurality of distribution branch pipes (4) are respectively connected to the second drainage main pipe (6) through a sterilization pipe (7), and a first isolation valve (42) is provided on the sterilization pipe (7), characterized in that: The invention also comprises a first drainage main pipe (1), one end of which is provided with a first valve (2) and the other end of which is provided with a second valve (3), the water outlets of the plurality of distribution branch pipes (4) are all connected to the first drainage main pipe (1) and are all located between the first valve (2) and the second valve (3), a conductivity detection element (5) for detecting whether each distribution branch pipe (4) is clean is provided on a side of the first valve (2) away from the distribution branch pipes (4), and one end of the first drainage main pipe (1) is connected to the second drainage main pipe (6).

2. The multi-distribution branch pipe cleaning system according to claim 1, characterized in that: The second drainage main pipe (6) is in communication with an end of the first drainage main pipe (1) close to the second valve (3).

3. The multi-distribution branch pipe cleaning system according to claim 1, characterized in that: The second drainage main pipe (6) is arranged in parallel with the first drainage main pipe (1).

4. The multi-distribution branch pipe cleaning system according to claim 1, characterized in that: The first isolation valve (42) is arranged close to the second drainage main pipe (6).

5. The multi-distribution branch pipe cleaning system according to claim 4, characterized in that: Each of the distribution branch pipes (4) is provided with a second isolating valve (41), the second isolating valve (41) being used to control the connection and disconnection with the first drainage main pipe (1), and the second isolating valve (41) is arranged in parallel with the first isolating valve (42).

6. The multi-distribution branch pipe cleaning system according to claim 5, characterized in that: The second isolation valve (41) is arranged close to the first drainage main pipe (1).

7. The multi-distribution branch pipe cleaning system according to any one of claims 1 to 6, characterized in that: Each of the distribution branch pipes (4) is arranged vertically to the first drainage main pipe (1).

8. The multi-distribution branch pipe cleaning system according to any one of claims 1 to 6, characterized in that: The first valve (2) is arranged close to the distribution branch pipe (4).

9. The multi-distribution branch pipe cleaning system according to any one of claims 1 to 6, characterized in that: The second valve (3) is arranged close to the distribution branch pipe (4).

Citation Information

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