Aluminum pot machining extrusion forming device

By using a combined design of annular scraper plate and scraper plate in the aluminum pot processing and extrusion molding device, the product quality problems caused by impurities residues during the aluminum pot processing are solved, and the high-quality output of the finished aluminum pot products is achieved.

CN222902281UActive Publication Date: 2025-05-27浙江安尼塔科技有限公司
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Patent Information

Application Number
CN202420738957.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-05-27
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

During the processing process of existing aluminum pot extrusion molding devices, impurities or tiny particles in aluminum material are easily extruded into the mold, resulting in unevenness, scratches or defects on the surface of the aluminum pot, affecting the appearance and quality of the product.

Method used

An aluminum pot processing and extrusion molding device is designed, using an annular scraper plate to rub against the inner wall of the mold to effectively scrape impurities, and scrape impurities or particles from the pushing plate through the scratching action of the scraper plate and fall into the storage box to prevent impurities from depositing in the mold.

Benefits of technology

By effectively scraping away impurities in the mold, preventing unevenness, scratches or defects in the finished aluminum pot caused by impurities, ensuring the appearance and quality of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum pot processing extrusion forming device which comprises a working table, a supporting frame is fixedly installed at the upper end of the working table, a sliding rail is fixedly installed at the rear end of the supporting frame, an adjusting assembly is arranged in the sliding rail, a mold is fixedly installed at the upper end of the working table, and the adjusting assembly is fixedly installed at the lower end of the working table. And a first air cylinder is fixedly installed at the upper end of the supporting frame, an extrusion plate is fixedly installed at the output end of the first air cylinder, an annular scraping plate is fixedly installed on the outer surface of the upper portion of the pushing assembly, and a scraping plate is fixedly installed at the lower end of an electric push rod. Compared with the prior art, the aluminum pot die has the advantages that impurities or particles deposited on the pushing disc are scraped through the scraping effect of the scraping plate, the impurities or the small particles in the die can be conveniently cleaned, the situation that an aluminum pot finished product is uneven, scratched or defective due to the fact that the impurities are deposited in the die is avoided, and the appearance and the quality of the product are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum pot processing, in particular to an extrusion forming device for aluminum pot processing. Background Art

[0002] An extrusion forming device for aluminum pot processing is a device used in the manufacturing process of aluminum pots. Its main function is to apply pressure to cause the aluminum blank to undergo directional plastic deformation in the mold cavity, so as to be extruded from the die hole of the mold to obtain an aluminum pot part or semi-finished product with the required cross-sectional shape, size and certain mechanical properties.

[0003] The aluminum blank is placed in the extruder. A continuous extrusion pressure is applied to the aluminum blank through the plunger in the device, causing it to undergo plastic deformation in the mold cavity and finally be extruded from the die hole.

[0004] During the extrusion forming process of the existing aluminum pot processing extrusion forming device, impurities or fine particles contained in the aluminum material are easily extruded into the mold during the processing. The residues in the mold will cause unevenness, scratches or defects on the surface of the aluminum pot, affecting the appearance and quality of the product. Summary of the Utility Model

[0005] Aiming at the problem that impurity residues affect the quality of aluminum pot products, the technical problem to be solved by the utility model is to provide an extrusion forming device for aluminum pot processing.

[0006] The technical solution adopted by the utility model to solve the above technical problems is as follows: an extrusion forming device for aluminum pot processing, including a workbench, characterized in that a support frame is fixedly installed at the upper end of the workbench, a slide rail is fixedly installed at the rear end of the support frame, an adjustment component is arranged inside the slide rail, a mold is fixedly installed at the upper end of the workbench, a first cylinder is fixedly installed at the upper end of the support frame, an extrusion plate is fixedly installed at the output end of the first cylinder, a pushing component is arranged at the lower end of the workbench, the pushing component penetrates through the bottom of the mold and extends into the mold, an annular scraping plate is fixedly installed on the outer surface of the upper part of the pushing component, the outer wall of the annular scraping plate is in contact with the inner wall of the mold, an electric push rod is fixedly installed at the right end of the adjustment component, and a scraping plate is fixedly installed at the lower end of the electric push rod.

[0007] A further preferred solution of the utility model is as follows: the adjustment component includes a servo motor, a lead screw is fixedly installed at the output end of the servo motor, an adjustment plate is threadedly connected to the outer surface of the lead screw, the servo motor is fixedly connected to the right end of the slide rail, and the lead screw is movably connected inside the slide rail.

[0008] A further preferred solution of the present utility model is that: the pushing component includes a second cylinder, the output end of the second cylinder is fixedly installed with a pushing disc, the pushing disc is fixedly connected to the annular scraping plate, and the second cylinder is fixedly connected to the lower end of the workbench.

[0009] A further preferred solution of the present utility model is that: four support legs are fixedly installed at the lower end of the workbench.

[0010] A further preferred solution of the present utility model is that: a storage box is placed on the upper right side of the workbench, and a through groove is opened at the right end of the support frame.

[0011] A further preferred solution of the present utility model is that: the axis lines of the pressing plate and the mold coincide.

[0012] A further preferred solution of the present utility model is that: the length of the scraping plate is greater than the diameter of the mold.

[0013] A further preferred solution of the present utility model is that: the support frame is arranged in a U shape.

[0014] Compared with the prior art, the present utility model has the following advantages: The annular scraping plate is usually made of a material with moderate hardness and wear resistance, such as cemented carbide or special steel, to ensure that it is not easily damaged when scraping impurities. Through the mutual friction between the annular scraping plate and the inner wall of the mold, the attached substances can be effectively scraped off. When the scraping plate moves to the right, the impurities or particles deposited on the pushing disc are scraped off and fall into the storage box below for storage, which is convenient for cleaning the impurities or fine particles in the mold, preventing the impurities from depositing in the mold and causing unevenness, scratches or defects in the finished aluminum pot, and ensuring the appearance and quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present utility model will be further described in detail below in conjunction with the drawings and preferred embodiments. However, those skilled in the art will understand that these drawings are only drawn for the purpose of explaining the preferred embodiments and should not be regarded as limiting the scope of the present utility model. In addition, unless otherwise specified, the drawings only schematically show the composition or structure of the described object and may include exaggerated displays, and the drawings are not necessarily drawn to scale.

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present utility model;

[0017] Figure 2 It is a schematic top view structure of the present utility model;

[0018] Figure 3 It is a schematic diagram of the structure of the adjustment component of the present utility model;

[0019] Figure 4 This is a schematic structural diagram of the pushing component of the present utility model.

[0020] In the figure: 1, workbench; 2, support frame; 3, slide rail; 4, adjustment component; 5, mold; 6, first cylinder; 7, extrusion plate; 8, pushing component; 9, annular scraping plate; 10, electric push rod; 11, scraping plate; 41, servo motor; 42, lead screw; 43, adjustment plate; 81, second cylinder; 82, pushing disk; 12, support leg; 13, storage box; 14, through groove. Specific embodiments

[0021] The following will refer to the accompanying drawings to describe in detail the preferred embodiments of the present utility model. Those skilled in the art will appreciate that these descriptions are only descriptive and exemplary and should not be construed as limiting the protection scope of the present utility model.

[0022] It should be noted that similar reference numerals represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it may not be further defined and explained in subsequent drawings.

[0023] This embodiment mainly elaborates on an aluminum pot processing and extrusion forming device, which is as follows:

[0024] As Figures 1-4As shown in the figure, an extrusion forming device for aluminum pans includes a workbench 1. A support frame 2 is fixedly installed at the upper end of the workbench 1. The support frame 2 is arranged in a U shape. A slide rail 3 is fixedly installed at the rear end of the support frame 2. An adjustment component 4 is arranged inside the slide rail 3. A mold 5 is fixedly installed at the upper end of the workbench 1. A first cylinder 6 is fixedly installed at the upper end of the support frame 2. The output end of the first cylinder 6 is fixedly installed with an extrusion plate 7. The axis lines of the extrusion plate 7 and the mold 5 coincide. A pushing component 8 is arranged at the lower end of the workbench 1. The pushing component 8 penetrates through the bottom of the mold 5 and extends into the mold 5. An annular scraping plate 9 is fixedly installed on the outer surface of the upper part of the pushing component 8. The outer wall of the annular scraping plate 9 is in contact with the inner wall of the mold 5. An electric push rod 10 is fixedly installed at the right end of the adjustment component 4. A scraping plate 11 is fixedly installed at the lower end of the electric push rod 10. The length of the scraping plate 11 is greater than the diameter of the mold 5. Place the pre-treated flexible aluminum material on the mold 5. By starting the first cylinder 6, the extrusion plate 7 is pushed downward to provide the necessary extrusion force, and in cooperation with the mold 5, the aluminum material is formed into the required shape through the mold 5. The annular scraping plate 9 is usually made of a material with moderate hardness and wear resistance, such as hard alloy or special steel, to ensure that it is not easily damaged when scraping impurities. Through the mutual friction between the annular scraping plate 9 and the inner wall of the mold 5, the attached substances are effectively scraped off. When the scraping plate 11 moves to the right, it contacts the surface of the pushing disk 82. Through the scraping action when the scraping plate 11 moves to the right, the impurities or particles deposited on the pushing disk 82 are scraped off and fall into the storage box 13 below for storage, which is convenient for cleaning the impurities or fine particles in the mold 5, preventing impurities from depositing in the mold 5 and causing unevenness, scratches or defects in the finished aluminum pan, and ensuring the appearance and quality of the product.

[0025] Four support legs 12 are fixedly installed at the lower end of the workbench 1. The support legs 12 are provided to support the workbench 1.

[0026] A storage box 13 is placed on the upper right side of the workbench 1. A through groove 14 is opened at the right end of the support frame 2. The storage box 13 is provided to facilitate the collection of the residues cleaned out of the mold 5.

[0027] As Figure 3 As shown in the figure, the adjustment component 4 includes a servo motor 41. The output end of the servo motor 41 is fixedly installed with a lead screw 42. An adjustment plate 43 is threadedly connected to the outer surface of the lead screw 42. The servo motor 41 is fixedly connected to the right end of the slide rail 3. The lead screw 42 is movably connected inside the slide rail 3. By driving the lead screw 42 to rotate through the servo motor 41, the adjustment plate 43 is driven to move to the right along the lead screw 42, and then the scraping plate 11 is driven to move to the right to contact the surface of the pushing disk 82.

[0028] As Figure 4As shown in the figure, the pushing component 8 includes a second cylinder 81. The output end of the second cylinder 81 is fixedly installed with a pushing disk 82. The pushing disk 82 is fixedly connected to the annular scraping plate 9. The second cylinder 81 is fixedly connected to the lower end of the workbench 1. By starting the second cylinder 81, the pushing disk 82 is driven to move upward, thereby driving the annular scraping plate 9 to move upward.

[0029] During use, place the pre-treated flexible aluminum material on the mold 5. By starting the first cylinder 6, the extrusion plate 7 is pushed downward to provide the necessary extrusion force, and in cooperation with the mold 5, the aluminum material is formed into the required shape through the mold 5. By starting the second cylinder 81, the pushing disk 82 is driven to move upward, thereby driving the annular scraping plate 9 to move upward. The annular scraping plate 9 is usually made of a material with moderate hardness and wear resistance, such as cemented carbide or special steel, to ensure that it is not easily damaged when scraping impurities. Through the mutual friction between the annular scraping plate 9 and the inner wall of the mold 5, the attached substances are effectively scraped off. At this time, the impurities fall on the pushing disk 82 and stop when the pushing disk 82 moves upward to the same horizontal plane as the upper wall of the mold 5. The scraping plate 11 is pushed downward by the electric push rod 10 to the same horizontal plane as the pushing disk 82. The lead screw 42 is rotated by the servo motor 41, so that the adjusting plate 43 moves to the right along the lead screw 42, and then drives the scraping plate 11 to move to the right and contact the surface of the pushing disk 82. The impurities or particles deposited on the pushing disk 82 are scraped off by the scraping action when the scraping plate 11 moves to the right and fall into the storage box 13 below for storage, which is convenient for cleaning the impurities or fine particles in the mold 5, preventing the impurities from depositing in the mold 5 and causing unevenness, scratches or defects in the finished aluminum pot, and ensuring the appearance and quality of the product.

[0030] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present invention is usually placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0031] The above has introduced in detail an aluminum pot processing and extrusion forming device provided by the present invention. Specific examples are used in this article to elaborate on the principle and implementation manner of the present invention. The description of the above embodiments is only used to help understand the present invention and the core idea. It should be pointed out that for those of ordinary skill in the art in this technical field, without departing from the principle of the present invention, several improvements and modifications can still be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims

1. An aluminum pot processing extrusion molding device, comprising a workbench, characterized in that: A support frame is fixedly installed on the upper end of the workbench, a slide rail is fixedly installed on the rear end of the support frame, an adjusting component is arranged inside the slide rail, a mold is fixedly installed on the upper end of the workbench, a first cylinder is fixedly installed on the upper end of the support frame, an extrusion plate is fixedly installed on the output end of the first cylinder, a pushing component is arranged on the lower end of the workbench, the pushing component passes through the bottom of the mold and extends to the inside of the mold, an annular scraper plate is fixedly installed on the upper outer surface of the pushing component, the outer wall of the annular scraper plate is in contact with the inner wall of the mold, an electric push rod is fixedly installed on the right end of the adjusting component, and a scraper plate is fixedly installed on the lower end of the electric push rod.

2. The aluminum pot processing extrusion molding device according to claim 1 is characterized in that: The adjustment component includes a servo motor, a lead screw is fixedly mounted on the output end of the servo motor, an adjustment plate is threadedly connected to the outer surface of the lead screw, the servo motor is fixedly connected to the right end of the slide rail, and the lead screw is movably connected to the inside of the slide rail.

3. The aluminum pot processing extrusion molding device according to claim 1 is characterized in that: The pushing assembly comprises a second cylinder, a pushing plate is fixedly mounted on the output end of the second cylinder, the pushing plate is fixedly connected to the annular scraping plate, and the second cylinder is fixedly connected to the lower end of the workbench.

4. The aluminum pot processing extrusion molding device according to claim 1 is characterized in that: Four supporting legs are fixedly installed at the lower end of the workbench.

5. The aluminum pot processing extrusion molding device according to claim 1 is characterized in that: A storage box is placed on the right side of the upper end of the workbench, and a through slot is opened on the right end of the support frame.

6. The aluminum pot processing extrusion molding device according to claim 1, characterized in that: The axis lines of the extrusion plate and the die coincide with each other.

7. The aluminum pot processing extrusion molding device according to claim 1 is characterized in that: The length of the scraper plate is greater than the diameter of the mold.

8. The aluminum pot processing extrusion molding device according to claim 1, characterized in that: The support frame is arranged in a U shape.