Riser with staggered structure and capable of increasing yield

By designing the staggered structure riser and using the clamping protection of the cover plate between the pad plate and the gasket, the problem of sand adhering to the cover plate during casting is solved, and the quality of the casting is stable improved.

CN222902569UActive Publication Date: 2025-05-27DALIAN HUASHENG PRECISION CASTING CO LTD
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Patent Information

Application Number
CN202421840548.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-05-27
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

During casting, the cover plate is exposed to high temperature metal melt and sand mold environment, causing the sand particles to adhere and solidify, affecting the quality of the casting.

Method used

A staggered structure riser is designed, including gate cups, vertical runners, horizontal runners, pad plates, connecting rods, protective components and locking bolts. The clamping protection of the cover plate between the pad plates and the pads is prevented from adhering to sand particles.

Benefits of technology

It effectively solves the problem of sand adhesion on the cover plate, ensuring the smooth progress of the casting process and the stable improvement of the casting quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of casting, and discloses a staggered structure riser capable of increasing the yield, which comprises a pouring cup, the bottom of the pouring cup is fixedly connected with a vertical pouring gate, the outer part of the vertical pouring gate is fixedly connected with a transverse pouring gate, the top of the pouring cup is provided with a cushion plate, and the bottom of the pouring cup is fixedly connected with the transverse pouring gate. A connecting rod is arranged in the cushion disc, a protection assembly is arranged outside the connecting rod, the protection assembly is used for protecting the cover plate, the protection assembly comprises a locking bolt, and the locking bolt is in threaded connection with the outside of the connecting rod. According to the utility model, the cross gates with different lengths are designed, so that the staggered assembly and welding of castings can be realized, the production efficiency is improved, the problem that sand is adhered to the cover plate on the gate stick can be effectively solved through the matching of the cushion plate and the cover plate, and the smooth casting process and the stable improvement of the quality of the castings are ensured.
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Description

Technical Field

[0001] The utility model relates to the field of casting, in particular to a staggered riser for increasing the yield rate. Background Art

[0002] Investment casting, also known as lost-wax casting, includes processes such as wax pressing, wax trimming, tree assembling, slurry dipping, wax melting, metal liquid pouring, and post-treatment. Lost-wax casting uses wax to make a wax pattern of the part to be cast. A silica sol slurry is coated on the wax pattern. After the coating is completed, a mold shell is made. Then the wax inside the mold shell is melted and removed. After the mold shell is baked, molten metal is poured into the pouring gate. After cooling, the required part is made.

[0003] As a part of the casting process, the pouring gate bar has an important impact on the quality and shape of the final casting. By reasonably selecting and designing the pouring gate bar, various variables in the casting process can be effectively controlled to ensure that the final castings meet the requirements.

[0004] However, during the casting process, the cover plate is exposed to the environment of high-temperature molten metal and sand mold, resulting in the possibility that sand grains may adhere and solidify on the surface of the cover plate. Content of the Utility Model

[0005] To make up for the above deficiencies, the utility model provides a staggered riser for increasing the yield rate, aiming to improve the problem that during the casting process in the prior art, the cover plate is exposed to the environment of high-temperature molten metal and sand mold, resulting in the possibility that sand grains may adhere and solidify on the surface of the cover plate.

[0006] To achieve the above object, the utility model provides the following technical solution: A staggered riser for increasing the yield rate, including a pouring cup, a vertical sprue is fixedly connected to the bottom of the pouring cup, a horizontal sprue is fixedly connected to the outside of the vertical sprue, a cushion plate is arranged at the top of the pouring cup, a connecting rod is arranged inside the cushion plate, and a protective component is arranged outside the connecting rod, and the protective component is used to protect the cover plate.

[0007] Further, the protective component includes a locking bolt, the locking bolt is threadedly connected to the outside of the connecting rod, a cover plate is arranged inside the cushion plate, a gasket is arranged at the top of the cover plate, and the locking bolt is arranged on the top of the gasket.

[0008] Further, the connecting rod is threadedly connected inside the cover plate.

[0009] Further, the horizontal sprues are arranged with different lengths.

[0010] Further, the connecting rod is arranged inside the gasket.

[0011] Further, a hook is fixedly connected to the top end of the connecting rod.

[0012] The utility model has the following beneficial effects:

[0013] 1. In the utility model, by designing the pouring runners with different lengths, the staggered group welding of castings can be realized, and the production efficiency can be improved.

[0014] 2. In the utility model, through the clamping protection of the cover plate by the cushion plate and the gasket, the problem of sand adhesion on the upper cover plate of the gate rod can be effectively solved, ensuring the smooth progress of the casting process and the stable improvement of the quality of castings. Description of the Drawings

[0015] Figure 1 is a three-dimensional view of a staggered structure riser for increasing the production rate proposed by the utility model;

[0016] Figure 2 is a partial structural sectional view of a staggered structure riser for increasing the production rate proposed by the utility model.

[0017] Legend:

[0018] 1. Pouring cup; 2. Vertical runner; 3. Horizontal runner; 4. Cover plate; 5. Cushion plate; 6. Hook; 7. Connecting rod; 8. Locking bolt; 9. Gasket. Specific Embodiments

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0020] Referring to Figure 1 and Figure 2 , an embodiment provided by the present utility model: a staggered structure riser for increasing the production rate, including a pouring cup 1, a vertical runner 2 is fixedly connected to the bottom of the pouring cup 1, horizontal runners 3 are fixedly connected to the outside of the vertical runner 2, a cushion plate 5 is arranged on the top of the pouring cup 1, a connecting rod 7 is arranged inside the cushion plate 5, a protective component is arranged outside the connecting rod 7, the protective component is used to protect the cover plate 4, the protective component includes a locking bolt 8, the locking bolt 8 is threadedly connected to the outside of the connecting rod 7, a cover plate 4 is arranged inside the cushion plate 5, a gasket 9 is arranged on the top of the cover plate 4, and the locking bolt 8 is arranged on the top of the gasket 9.

[0021] The solution is injected into the rod body through the pouring cup 1. The solution flows down through the through vertical runner 2 and will flow out through the horizontal runners 3 in sequence, thereby filling the entire casting cavity. By designing the horizontal runners 3 with different lengths, staggered group welding of castings can be achieved, improving the production efficiency. The cushion plate 5 is used to protect the cover plate 4 from adhering sand. The connecting rod 7 cooperates with the locking bolt 8 to fit the cushion plate 5, the cover plate 4 and the gasket 9 together.

[0022] Refer to Figure 1 and Figure 2 Inside the cover plate 4, there is an internally threaded connecting rod 7. The horizontal runners 3 are arranged with different lengths. Inside the gasket 9, there is a connecting rod 7. At the top of the connecting rod 7, there is a fixedly connected hook 6.

[0023] The connecting rod 7 is used to fix the cover plate 4 so that the cover plate 4 can completely seal the pouring cup 1. The gasket 9 is used to protect the cover plate 4 and prevent the cover plate 4 from adhering sand. The hook 6 is used to rotate the connecting rod 7.

[0024] Working principle: When using this device, the solution is injected into the rod body through the pouring cup 1. The solution flows down through the through vertical runner 2 and will flow out through the horizontal runners 3 in sequence, thereby filling the entire casting cavity. By designing the horizontal runners 3 with different lengths, staggered group welding of castings can be achieved, improving the production efficiency. Place the cover plate 4 inside the cushion plate 5, then place the gasket 9 on top of the cover plate 4, and then thread the connecting rod 7 into the inside of the cover plate 4. The connecting rod 7 tightly covers the gasket 9 and the cover plate 4 through the locking bolt 8. After tightening, place the cushion plate 5 on the pouring cup 1 after pouring, which can effectively solve the problem of the cover plate 4 of the pouring rod adhering sand, ensuring the smooth progress of the casting process and the stable improvement of the quality of the castings.

[0025] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A staggered structure riser for increasing the yield, comprising a pouring cup (1), characterized in that: The bottom of the pouring cup (1) is fixedly connected to a vertical runner (2), the outside of the vertical runner (2) is fixedly connected to a horizontal runner (3), the top of the pouring cup (1) is provided with a pad (5), the inside of the pad (5) is provided with a connecting rod (7), and the outside of the connecting rod (7) is provided with a protective component, and the protective component is used to protect the cover plate (4).

2. The staggered structure riser for increasing the yield rate according to claim 1, characterized in that: The protective assembly comprises a locking bolt (8), wherein the locking bolt (8) is threadedly connected to the outside of the connecting rod (7), a cover plate (4) is arranged inside the pad (5), a gasket (9) is arranged on the top of the cover plate (4), and the locking bolt (8) is arranged on the top of the gasket (9).

3. The staggered structure riser for increasing the yield rate according to claim 1, characterized in that: The inner thread of the cover plate (4) is connected with a connecting rod (7).

4. The staggered structure riser for increasing the yield rate according to claim 1, characterized in that: The runners (3) are arranged in different lengths.

5. The staggered structure riser for increasing the yield rate according to claim 2, characterized in that: A connecting rod (7) is arranged inside the gasket (9).

6. The staggered structure riser for increasing the yield rate according to claim 1, characterized in that: The top end of the connecting rod (7) is fixedly connected with a hook (6).