Novel cutting equipment for metal material processing

Abstract

The utility model discloses novel cutting equipment for metal material processing, which comprises a working table, a first mounting frame and a second mounting frame, fixing plates are arranged on the outer walls of the two sides of the working table, the novel cutting equipment further comprises a limiting mechanism and a cutting mechanism, the limiting mechanism is located in the fixing plates and comprises three partition plates, and the partition plates are arranged on the first mounting frame and the second mounting frame respectively. Mounting grooves are formed in the outer wall of the opposite side of the fixing plate and the outer walls of the two sides of the three partition plates, lower limiting rings are arranged between the outer wall of the opposite side of the fixing plate and the two partition plates and between the two adjacent partition plates, and connecting blocks are arranged in the mounting grooves. The novel cutting equipment for metal material machining has the advantages that a plurality of metal pipes of different sizes can be cut at the same time, working efficiency is improved, the workload of operators is relieved, the cutting length can be flexibly adjusted according to actual needs, the delivery cycle is shortened, and therefore the market requirement is met.

Description

Technical Field

[0001] The utility model relates to the technical field of cutting equipment, in particular to a cutting equipment for processing a new type of metal material. Background Art

[0002] Metal materials generally refer to pure metals or alloys in industrial applications, such as iron, copper, aluminum, tin, nickel, gold, silver, lead, zinc, etc. An alloy usually refers to a material formed by combining two or more metals or a metal and a non-metal and having metallic properties. Common alloys include steel alloys composed of iron and carbon; alloys formed by copper and zinc are brass, etc.

[0003] The patent document with the application number 202023194635.X discloses a cutting device for processing a new type of anti-fatigue metal material, including a workbench. One side of the workbench is rotatably connected to a first rotating shaft, and a rotating mechanism is arranged at one end of the first rotating shaft. A plurality of equally spaced connecting plates are fixedly connected to the first rotating shaft. A third rotating shaft is rotatably installed in the middle of the connecting plate. A second rotating shaft is fixedly installed at the end of the connecting plate. A plurality of equally spaced cutting knives are sleeved on the second rotating shaft and are rotatably matched with it.

[0004] However, when the traditional cutting equipment for processing metal materials cuts metal pipes, the cutting production efficiency per unit time is relatively low. At the same time, the operator needs to perform loading and unloading operations frequently, which not only increases the work burden of the operator but also may increase the risk of operation errors. Especially under the requirements of large-scale and personalized production, it may lead to an extended delivery cycle and cannot meet the market demand. Summary of the Utility Model

[0005] The utility model discloses a cutting equipment for processing a new type of metal material, aiming to solve the technical problem that when the traditional cutting equipment for processing metal materials cuts metal pipes, the cutting production efficiency per unit time is relatively low. At the same time, the operator needs to perform loading and unloading operations frequently, which not only increases the work burden of the operator but also may increase the risk of operation errors. Especially under the requirements of large-scale and personalized production, it may lead to an extended delivery cycle and cannot meet the market demand.

[0006] To achieve the above object, the utility model adopts the following technical scheme:

[0007] A cutting equipment for processing a new type of metal material, including a workbench, a first mounting frame and a second mounting frame. Fixed plates are arranged on the outer walls on both sides of the workbench. The equipment further includes:

[0008] Limit mechanism: Located inside the fixed plate, the limit mechanism includes three partitions. Installation grooves are provided on the outer walls on both sides of the opposite side of the fixed plate and the outer walls on both sides of the three partitions. Lower limit rings are provided between the outer wall on the opposite side of the fixed plate and two of the partitions and between adjacent partitions. A connection block is provided inside the installation groove. A slider is provided on one outer wall of the connection block. The slider is slidably connected to the inner wall of the installation groove. A support spring and a limiting rod are provided on the bottom outer wall of the connection block. One end of the support spring is welded to the bottom inner wall of the installation groove. A limiting groove is provided on the bottom inner wall of the installation groove. The limiting rod is inserted into the inner wall of the limiting groove. An upper limit ring is provided on the outer wall of the connection block away from the slider;

[0009] First adjustment mechanism: Located inside the first mounting bracket and the second mounting bracket;

[0010] Second adjustment mechanism: Located between the first mounting bracket and the second mounting bracket.

[0011] Before cutting multiple metal pipes, the upper limit ring and the lower limit ring approach each other. At this time, the bottom end of the limiting rod abuts against the lowest point at the bottom of the limiting groove. When cutting multiple metal pipes, since the lower limit ring is fixed itself, the operator first pulls the upper limit ring upward, so that the distance between the upper limit ring and the lower limit ring is enlarged. Then, the two ends of the pipe are placed between the upper limit ring and the lower limit ring of the two fixed plates, and then stop pulling the upper limit ring upward. Due to the reaction force of the support spring, the upper limit ring clings to the surface of the metal pipe. At this time, the limiting rod moves upward a certain distance in the limiting groove, and at the same time, the slider also slides synchronously on the inner wall of the installation groove as the upper limit ring moves up and down. The provided slider provides a certain limiting and stable effect for the movement of the upper limit ring. Then, the distance from the metal pipe is adjusted through the first adjustment mechanism for cutting, and the cutting length is flexibly adjusted according to the second adjustment mechanism. This device can cut multiple metal pipes at the same time, improving work efficiency, reducing the work burden of the operator, being able to flexibly adjust the cutting length according to actual needs, shortening the delivery cycle, and thus meeting market demands.

[0012] In a preferred embodiment, the first adjustment mechanism includes a mounting plate and a connecting plate. An installation opening is formed in the outer wall of the top of the first mounting frame. A second motor is provided on one outer wall of the mounting plate. The output shaft of the second motor is fixedly connected to a gear. The gear is connected to a rack through meshing. One end of the rack penetrates through the installation opening, and a support plate is fixedly connected to the outer wall of the bottom of the rack. The support plate is slidably connected to the opposite outer walls of the first mounting frame. Fixing grooves are formed in the opposite outer walls of the second mounting frame. An electric telescopic rod is provided on the inner wall of the top of the fixing groove. The connecting plate is slidably connected to the inner wall of the fixing groove. The movable end of the electric telescopic rod is connected to the connecting plate. Two connecting rods are provided between the connecting plate and the support plate.

[0013] During use, start the second motor. The output shaft of the second motor drives the gear to rotate. Due to the meshing between the rack and the gear, the rack is driven to move up and down in the installation opening, and then the support plate is driven to move up and down in the first mounting frame. At the same time, under the cooperation of the electric telescopic rod and the connecting rod, the support plate and the connecting plate move up and down synchronously, so as to facilitate the flexible adjustment of the distance between the second adjustment mechanism and the metal pipe.

[0014] In a preferred embodiment, the second adjustment mechanism includes a plurality of cutting knives. Four first motors are provided on one outer wall of the connecting plate. The output shaft of the first motor is fixedly connected to a mounting rod. One end of the mounting rod is connected to one outer wall of the support plate through a bearing. A plurality of mounting holes are formed in the circumferential outer wall of the mounting rod. Every two cutting knives are used in cooperation, and the cutting knives are fixedly connected between adjacent two mounting holes through bolts.

[0015] During use, first flexibly adjust the distance between the cutting knives according to actual production requirements, and fix the cutting knives on the mounting rod through bolts. Then start the first motor. The output shaft of the first motor drives the mounting rod to rotate, so as to drive the plurality of cutting knives to rotate while cutting the metal pipe. Such a setting improves the practicability of the device and meets the diverse market demands.

[0016] As can be seen from the above, a cutting device for processing a new type of metal material includes a workbench, a first mounting frame and a second mounting frame. Fixed plates are provided on both outer walls of the workbench. It further includes:

[0017] Limit mechanism: Located inside the fixed plate, the limit mechanism includes three partition plates. Installation grooves are provided on both outer walls of the opposite sides of the fixed plate and on both outer walls of the three partition plates. Lower limit rings are provided between the outer wall of the opposite side of the fixed plate and two of the partition plates, and between adjacent partition plates. A connecting block is provided inside the installation groove. A slider is provided on one outer wall of the connecting block, and the slider is slidably connected to the inner wall of the installation groove. A support spring and a limiting rod are provided on the bottom outer wall of the connecting block. One end of the support spring is welded to the bottom inner wall of the installation groove. A limiting groove is provided on the bottom inner wall of the installation groove, and the limiting rod is inserted into the inner wall of the limiting groove. An upper limit ring is provided on the outer wall of the connecting block away from the slider;

[0018] First adjustment mechanism: Located inside the first mounting bracket and the second mounting bracket;

[0019] Second adjustment mechanism: Located between the first mounting bracket and the second mounting bracket. The novel cutting equipment for processing new metal materials provided by the present invention has the technical effects of being able to cut multiple metal pipes of different sizes simultaneously, improving work efficiency, reducing the work burden of operators, and being able to flexibly adjust the cutting length according to actual needs, shortening the delivery cycle, and thus meeting market demands. Description of the Drawings

[0020] Figure 1 It is a schematic diagram of the overall structure of a novel cutting equipment for processing new metal materials proposed by the present invention.

[0021] Figure 2 It is a schematic diagram of the structures of the first adjustment mechanism and the second adjustment mechanism of a novel cutting equipment for processing new metal materials proposed by the present invention.

[0022] Figure 3 It is a schematic diagram of the cutting knife structure of a novel cutting equipment for processing new metal materials proposed by the present invention.

[0023] Figure 4 It is a schematic diagram of the limit mechanism structure of a novel cutting equipment for processing new metal materials proposed by the present invention.

[0024] In the drawings: 1, workbench; 2, first mounting bracket; 3, second mounting bracket; 4, connecting plate; 5, connecting rod; 6, mounting rod; 7, cutting knife; 8, rack; 9, mounting plate; 10, gear; 11, fixed plate; 12, upper limit ring; 13, support plate; 14, electric telescopic rod; 15, first motor; 16, partition plate; 17, lower limit ring; 18, connecting block; 19, support spring; 20, limiting rod; 21, slider. Detailed Description of the Invention

[0025] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and marked in the accompanying drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application to be protected, but only represents the selected embodiments of the present application. All other embodiments obtained by those skilled in the art based on the embodiments of the present application without creative efforts belong to the scope of protection of the present application.

[0026] A cutting device for processing a new type of metal material disclosed by the present utility model is mainly applied to the situation where the traditional cutting device for processing metal materials has a relatively low cutting production efficiency per unit time when cutting metal pipes. At the same time, the operator needs to frequently perform loading and unloading operations, which not only increases the work burden of the operator, but also may increase the risk of operation errors. Especially in the case of large quantities and personalized production requirements, it may lead to an extended delivery cycle and inability to meet market demands.

[0027] Referring to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 , a cutting device for processing a new type of metal material includes a workbench 1, a first mounting frame 2, and a second mounting frame 3. Fixed plates 11 are provided on the outer walls of both sides of the workbench 1. It further includes:

[0028] A limiting mechanism: located inside the fixed plate 11. The limiting mechanism includes three partition plates 16. Installation grooves are provided on the outer walls of the opposite sides of the fixed plate 11 and on both outer walls of the three partition plates 16. Lower limiting rings 17 are provided between the outer wall of the opposite side of the fixed plate 11 and two of the partition plates 16 and between adjacent partition plates 16. A connecting block 18 is provided inside the installation groove. A sliding block 21 is provided on one outer wall of the connecting block 18, and the sliding block 21 is slidably connected to the inner wall of the installation groove. A supporting spring 19 and a limiting rod 20 are provided on the bottom outer wall of the connecting block 18. One end of the supporting spring 19 is welded to the bottom inner wall of the installation groove. A limiting groove is provided on the bottom inner wall of the installation groove, and the limiting rod 20 is inserted into the inner wall of the limiting groove. An upper limiting ring 12 is provided on the outer wall of the connecting block 18 away from the sliding block 21;

[0029] A first adjusting mechanism: located inside the first mounting frame 2 and the second mounting frame 3;

[0030] A second adjusting mechanism: located between the first mounting frame 2 and the second mounting frame 3.

[0031] Among them, the upper limit ring 12 and the lower limit ring 17 are of the same size. This setting facilitates adapting to the outer surface of the metal pipe, thereby limiting the metal pipe.

[0032] Specifically, when it is necessary to cut multiple metal pipes, the upper limit ring 12 and the lower limit ring 17 approach each other. At this time, the bottom end of the limit rod 20 abuts against the lowest point of the bottom of the limit groove. When it is necessary to cut multiple metal pipes, since the lower limit ring 17 is fixed itself, the operator first pulls the upper limit ring 12 upward, so that the distance between the upper limit ring 12 and the lower limit ring 17 is enlarged. Then, the two ends of the pipe are placed between the upper limit ring 12 and the lower limit ring 17 of the two fixing plates 11, and then stop pulling the upper limit ring 12 upward. Due to the reaction force of the support spring 19, the upper limit ring 12 clings to the surface of the metal pipe. At this time, the limit rod 20 moves upward a certain distance in the limit groove, and at the same time, the slider 21 also slides synchronously on the inner wall of the installation groove as the upper limit ring 12 moves up and down. The provided slider 21 provides a certain limiting and stabilizing effect for the movement of the upper limit ring 12. Then, the distance from the metal pipe is adjusted through the first adjustment mechanism for cutting, and the cutting length is flexibly adjusted according to the second adjustment mechanism. This device can cut multiple metal pipes at the same time, improving work efficiency, reducing the work burden of the operator, being able to flexibly adjust the cutting length according to actual needs, shortening the delivery cycle, and thus meeting market demands.

[0033] Refer to Figure 1 、 Figure 2 and Figure 3 In a preferred embodiment, the first adjustment mechanism includes a mounting plate 9 and a connecting plate 4. An installation opening is provided on the outer wall of the top of the first mounting frame 2. A second motor is provided on one outer wall of the mounting plate 9. The output shaft of the second motor is fixedly connected with a gear 10. The gear 10 is meshed with a rack 8. One end of the rack 8 penetrates through the installation opening, and the bottom outer wall of the rack 8 is fixedly connected with a support plate 13. The support plate 13 is slidably connected to the opposite outer walls of the first mounting frame 2. Fixed grooves are provided on the opposite outer walls of the second mounting frame 3. An electric telescopic rod 14 is provided on the inner wall of the top of the fixed groove. The connecting plate 4 is slidably connected to the inner wall of the fixed groove. The movable end of the electric telescopic rod 14 is connected to the connecting plate 4. Two connecting rods 5 are provided between the connecting plate 4 and the support plate 13.

[0034] Among them, the support plate 13 is in an "L" shape. The "L"-shaped support plate 13 connects the rack 8 and the second adjustment mechanism. When the first adjustment mechanism drives the support plate 13 to move up and down, it can synchronously drive the second adjustment mechanism to move up and down.

[0035] Specifically, during use, the second motor is started, and the output shaft of the second motor drives the gear 10 to rotate. Due to the meshing effect between the rack 8 and the gear 10, the rack 8 is driven to move up and down in the mounting opening, and then the support plate 13 is driven to move up and down in the first mounting frame 2. At the same time, under the cooperation of the electric telescopic rod 14 and the connecting rod 5, the support plate 13 and the connecting plate 4 move up and down synchronously, so as to facilitate the flexible adjustment of the distance between the second adjustment mechanism and the metal pipe.

[0036] Referring Figure 2 and Figure 3 In a preferred embodiment, the second adjustment mechanism includes a plurality of cutting knives 7. Four first motors 15 are provided on the outer wall of one side of the connecting plate 4. The output shaft of the first motor 15 is fixedly connected with a mounting rod 6. One end of the mounting rod 6 is connected to the outer wall of one side of the support plate 13 through a bearing. A plurality of mounting holes are formed on the circumferential outer wall of the mounting rod 6. Every two cutting knives 7 are used in cooperation, and the cutting knife 7 is fixedly connected between adjacent two mounting holes by bolts.

[0037] Among them, the cutting knife 7 is of a semi-circular structure. This setting facilitates the quick disassembly and replacement of a single cutting knife 7 when the cutting knife 7 is worn due to long-term work. And the semi-circular cutting knife 7 can reduce the wear range and extend the service life of the cutting knife 7.

[0038] In the specific implementation process, the rotation speeds and rotation directions of the four first motors 15 are the same.

[0039] Specifically, during use, first, the distance between the cutting knives 7 is flexibly adjusted according to the actual production requirements, and the cutting knives 7 are fixed on the mounting rod 6 by bolts. Then, the first motor 15 is started, and the output shaft of the first motor 15 drives the mounting rod 6 to rotate, so as to drive the plurality of cutting knives 7 to rotate while cutting the metal pipe. This setting improves the practicability of the device and meets the diverse market demands.

[0040] Working principle: Before cutting multiple metal pipes, the upper limit ring 12 and the lower limit ring 17 approach each other. At this time, the bottom end of the limit rod 20 reaches the lowest point at the bottom of the limit groove. When cutting multiple metal pipes, since the lower limit ring 17 is fixed itself, the operator first pulls the upper limit ring 12 upward, so that the distance between the upper limit ring 12 and the lower limit ring 17 is enlarged. Then, the two ends of the pipe are placed between the upper limit ring 12 and the lower limit ring 17 of the two fixing plates 11, and then stop pulling the upper limit ring 12 upward. Due to the reaction force of the support spring 19, the upper limit ring 12 is closely attached to the surface of the metal pipe. At this time, the limit rod 20 moves upward a certain distance in the limit groove, and at the same time, the slider 21 also slides synchronously on the inner wall of the installation groove as the upper limit ring 12 moves up and down. The set slider 21 provides a certain limiting and stabilizing effect for the movement of the upper limit ring 12. Then, the distance from the metal pipe is adjusted through the first adjustment mechanism for cutting, and the cutting length is flexibly adjusted according to the second adjustment mechanism.

[0041] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. The substitution may be the substitution of some structures, devices, method steps, or a complete technical solution. Any equivalent substitution or change made according to the technical solution of the present invention and its inventive concept should be covered within the protection scope of the present invention.

Claims

1. A new type of cutting equipment for metal material processing, comprising a workbench (1), a first mounting frame (2) and a second mounting frame (3), characterized in that: The workbench (1) has fixed plates (11) on both outer walls, and further comprises: A limiting mechanism is located inside the fixed plate (11), the limiting mechanism comprises three partitions (16), an outer wall on one side opposite to the fixed plate (11) and outer walls on both sides of the three partitions (16) are provided with mounting grooves, a lower limiting ring (17) is provided between the outer wall on one side opposite to the fixed plate (11) and two of the partitions (16) and between two adjacent partitions (16), a connecting block (18) is provided inside the mounting groove, and one side of the connecting block (18) is provided with a connecting block (18). A slider (21) is provided on the outer wall, and the slider (21) is slidably connected to the inner wall of the installation groove. A support spring (19) and a limit rod (20) are provided on the bottom outer wall of the connection block (18). One end of the support spring (19) is welded to the bottom inner wall of the installation groove. A limit groove is provided on the bottom inner wall of the installation groove. The limit rod (20) is plugged into the inner wall of the limit groove. An upper limit ring (12) is provided on the outer wall of the connection block (18) on a side away from the slider (21). A first adjustment mechanism: located inside the first mounting frame (2) and the second mounting frame (3); The second adjustment mechanism is located between the first mounting frame (2) and the second mounting frame (3).

2. A new type of cutting equipment for metal material processing according to claim 1, characterized in that: The upper limit ring (12) and the lower limit ring (17) are of the same size.

3. A new type of cutting equipment for metal material processing according to claim 2, characterized in that: The first adjustment mechanism comprises a mounting plate (9) and a connecting plate (4); a mounting opening is provided on the top outer wall of the first mounting frame (2); a second motor is provided on one outer wall of the mounting plate (9); a gear (10) is fixedly connected to the output shaft of the second motor; the gear (10) is meshingly connected to a rack (8); one end of the rack (8) passes through the mounting opening; and a support plate (13) is fixedly connected to the bottom outer wall of the rack (8); the support plate (13) is slidably connected to the outer wall of the opposite side of the first mounting frame (2); a fixing groove is provided on the outer wall of the opposite side of the second mounting frame (3); an electric telescopic rod (14) is provided on the top inner wall of the fixing groove; the connecting plate (4) is slidably connected to the inner wall of the fixing groove; a movable end of the electric telescopic rod (14) is connected to the connecting plate (4); and two connecting rods (5) are provided between the connecting plate (4) and the support plate (13).

4. A new type of cutting equipment for metal material processing according to claim 3, characterized in that: The support plate (13) is an "L"-shaped structure.

5. The new type of cutting equipment for metal material processing according to claim 3 is characterized in that: The second adjustment mechanism comprises a plurality of cutting knives (7), and four first motors (15) are provided on an outer wall of one side of the connecting plate (4). The output shaft of the first motor (15) is fixedly connected to a mounting rod (6), and one end of the mounting rod (6) is connected to an outer wall of one side of the supporting plate (13) through a bearing. A plurality of mounting holes are provided on the circumferential outer wall of the mounting rod (6), and every two of the cutting knives (7) are used in combination, and the cutting knives (7) are fixedly connected between two adjacent mounting holes by bolts.

6. A new type of cutting equipment for metal material processing according to claim 5, characterized in that: The cutting knife (7) is a semicircular structure.

7. A new type of cutting equipment for metal material processing according to claim 6, characterized in that: The rotation speed and rotation direction of the four first motors (15) are the same.

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