CCS assembly auxiliary tool

By designing CCS assembly auxiliary tooling, using peripheral and internal brackets to ensure precise positioning of components, and handling thermal adhesives through sensor-assisted fixing groups, the time-consuming and labor-intensive and uneven coating problems in traditional installation methods are solved, achieving high-precision and low-cost CCS assembly.

CN222902968UActive Publication Date: 2025-05-27EVE ENERGY STORAGE CO LTD
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Patent Information

Application Number
CN202421333715.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-05-27
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The installation method of traditional CCS components is time-consuming and labor-intensive, which can easily lead to inaccurate installation locations and affect system performance. Especially when fixed pressure point and temperature sensors, the operation is difficult, and manual coating of thermal conductivity glue cannot ensure uniformity and accuracy, which affects the heat dissipation efficiency and cost.

Method used

A CCS assembly auxiliary tooling is designed, including peripheral support and internal support, to enhance stability, ensure precise positioning of components, separate the pressure point fixing group and sensor auxiliary fixing group, and press the thermal adhesive through the sensor auxiliary fixing group to avoid stress bulges on the glue.

Benefits of technology

It improves the accuracy of CCS assembly, saves time and labor costs, ensures uniform coating of thermal adhesive and accurate positioning of pressure feeding points, avoids interference problems, and improves the overall performance of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of power battery molds, in particular to a CCS assembly auxiliary tool which comprises a main body support, the main body support comprises a pair of peripheral supports, a pressure sampling point fixing set is arranged at the lower end of each peripheral support, an internal support is arranged between the pair of peripheral supports, and a pressure sampling point fixing set is arranged at the lower end of each pressure sampling point fixing set. A sensor auxiliary fixing set is arranged at the lower end of the inner support, heat-conducting glue is pressed through the sensor auxiliary fixing set when the CCS is assembled, the situation that the heat-conducting glue is not solidified firmly due to the fact that the heat-conducting glue protrudes due to stress when temperature-sensing glue coating is conducted is avoided, then pressure sampling points are fixed through a pressure sampling point fixing set when the CCS is assembled, and the temperature-sensing glue coating efficiency is improved. According to the auxiliary tool, the pressure sampling point is prevented from interfering with a battery cell welding copper sleeve after being glued, and the problems of temperature sensing gluing fixation and interference between the temperature sampling point and the battery cell welding copper sleeve can be solved at the same time through the auxiliary tool, so that the time cost and the labor cost can be saved during CCS assembly, and the accuracy of CCS assembly is improved.
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Description

Technical Field

[0001] The utility model relates to the field of power battery molds, in particular to a CCS assembly auxiliary tooling. Background Art

[0002] The traditional installation method of CCS components mainly relies on manual operation, which is not only time-consuming and laborious, but also prone to inaccurate installation positions, thus affecting the overall performance of the CCS system. Especially when dealing with the fixation and positioning of pressure collection points and temperature sensors, the operation difficulty is relatively large, installation deviations are likely to occur, and interference between the temperature collection points and the welding copper sleeves of the battery cells appears. When using thermal conductive glue coating in the existing installation method, it is often impossible to ensure the uniformity and accuracy of the coating. The coating quality of the thermal conductive glue is directly related to the working performance of the temperature sensor and the cooling effect of the CCS system. Manual operation is difficult to ensure the consistency of the coating, affects the heat dissipation efficiency of the system, and has too high a cost. Content of the Utility Model

[0003] The purpose of the utility model is to provide a CCS assembly auxiliary tooling aiming at the problem of time-consuming and laborious traditional CCS assembly process in the background art.

[0004] In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:

[0005] A CCS assembly auxiliary tooling, the tooling includes a main body bracket, the main body bracket includes a pair of outer brackets, a pressure collection point fixation group is arranged at the lower end of each outer bracket, an inner bracket is arranged between the pair of outer brackets, and a sensor auxiliary fixation group is arranged at the lower end of the inner bracket.

[0006] The utility model is a CCS assembly auxiliary tooling. Through the outer brackets and the inner bracket, the stability of the tooling is enhanced, shaking and deviation are reduced, precise positioning of each component is ensured, thereby improving the installation accuracy. The pressure collection point fixation group and the sensor auxiliary fixation group are independently partitioned, avoiding mutual interference and improving the flexibility and convenience of installation. By arranging the inner bracket between the outer brackets, precise alignment of the components in the vertical and horizontal directions is ensured, thereby further improving the overall installation accuracy. Through the sensor auxiliary fixation group, the thermal conductive glue during CCS assembly is pressed, avoiding stress protrusion during temperature sensor glue coating, resulting in insecure curing of the thermal conductive glue. Then, through the pressure collection point fixation group, the pressure collection points during CCS assembly are fixed at a specific position, avoiding interference between the pressure collection points and the welding copper sleeves of the battery cells after glue coating. Through this auxiliary tooling, the problems of temperature sensor glue coating fixation and interference between the temperature collection points and the welding copper sleeves of the battery cells can be solved simultaneously, which saves time cost and labor cost during CCS assembly and improves the accuracy of CCS assembly.

[0007] As a preferred embodiment of the present utility model, the peripheral bracket and the internal bracket are made of metal materials, which makes the service life of the bracket long.

[0008] As a preferred embodiment of the present utility model, the pressure collection point fixing group includes a pressure collection point fixing device, the pressure collection point fixing device includes a vertical connecting rod, the vertical connecting rod is connected to the peripheral bracket, and a pressure head is provided at one end of the vertical connecting rod away from the peripheral bracket, which can prevent interference between the pressure collection point and the welding copper sleeve of the battery cell after glue application through the pressure head.

[0009] As a preferred embodiment of the present utility model, the sensor auxiliary fixing group and the pressure collection point fixing group are plastic structural parts, which can reduce the weight of the tooling and the replacement cost.

[0010] As a preferred embodiment of the present utility model, the diameter of the pressure head is larger than the cross-sectional diameter of the vertical connecting rod, which can increase the contact area and ensure that the pressure head does not slip during the assembly of CCS.

[0011] As a preferred embodiment of the present utility model, the vertical connecting rod body is a telescopic rod structure, which enables the tooling to adapt to different working scenarios.

[0012] As a preferred embodiment of the present utility model, a horizontal connecting rod is provided between a pair of the peripheral brackets, and the horizontal connecting rod is connected to the internal bracket, which can ensure the structural stability of the main bracket.

[0013] As a preferred embodiment of the present utility model, a sensor auxiliary fixing group is provided at the lower end of the internal bracket, the sensor auxiliary fixing group includes a plurality of sensor fixing devices, the sensor fixing devices include fixing jigs, and guiding grooves are provided on the fixing jigs, which can avoid the phenomenon of stress protrusion during the glue application of the temperature sensor through the fixing jigs, and the guiding grooves can make the glue application more uniform.

[0014] As a preferred embodiment of the present utility model, the sensor fixing device includes a fixing rod, one end of the fixing rod is connected to the internal bracket, and the other end of the fixing rod is connected to the fixing jig, which can ensure the positioning accuracy of the fixing jig.

[0015] As a preferred embodiment of the present utility model, the fixing rod body is a telescopic rod structure, which enables the tooling to adapt to different working scenarios.

[0016] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present utility model are as follows:

[0017] 1. The utility model relates to an auxiliary tool for CCS assembly. Through the peripheral bracket and the internal bracket, the stability of the tool is enhanced, the shaking and deviation are reduced, and the precise positioning of each component is ensured, thereby improving the installation accuracy. The pressure point fixing group and the sensor auxiliary fixing group are independently partitioned, avoiding mutual interference and improving the flexibility and convenience of installation. By arranging the internal bracket between the peripheral brackets, the precise alignment of the components in the vertical and horizontal directions is ensured, further improving the overall installation accuracy. The sensor auxiliary fixing group presses the thermal conductive adhesive during CCS assembly, avoiding stress protrusion during temperature-sensitive glue application, resulting in insecure curing of the thermal conductive adhesive. Then, the pressure point fixing group fixes the pressure points during CCS assembly, avoiding interference between the pressure points and the welding copper sleeves of the battery cells after glue application. This auxiliary tool can simultaneously solve the problems of temperature-sensitive glue application and fixation and interference between the temperature-taking points and the welding copper sleeves of the battery cells, saving time and labor costs during CCS assembly and improving the accuracy of CCS assembly. Brief Description of the Drawings

[0018] Figure 1 is a schematic side view structure diagram of the auxiliary tool of the utility model;

[0019] Figure 2 is a schematic structure diagram of the auxiliary tool of the utility model;

[0020] Figure 3 is a schematic structure diagram of the sensor fixing device of the utility model.

[0021] Reference numerals: 1 - main body bracket; 11 - peripheral bracket; 12 - internal bracket; 13 - horizontal connecting rod; 2 - pressure point fixing group; 21 - pressure point fixing device; 211 - vertical connecting rod; 212 - pressing head; 3 - sensor auxiliary fixing group; 31 - sensor fixing device; 311 - fixing clamp; 312 - guiding groove; 313 - fixing rod. Detailed Embodiment

[0022] The following will describe the utility model in detail with reference to the drawings.

[0023] In order to make the purpose, technical solutions and advantages of the utility model clearer, the following will further describe the utility model in detail with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model.

[0024] Embodiment 1

[0025] As Figure 1-2A CCS assembly auxiliary tooling as shown, which includes a main body bracket 1. The main body bracket 1 includes a pair of outer brackets 11. A pressure collection point fixing group 2 is provided at the lower end of the outer brackets 11. Through the pressure collection point fixing group 2, interference between the cell welding copper sleeve after pressure collection point gluing is avoided during the CCS assembly process. The main body bracket 1 further includes an inner bracket 12. The inner bracket 12 is located between the pair of outer brackets 11. A sensor auxiliary fixing group 3 is provided at the lower end of the inner bracket 12. The sensor auxiliary fixing group 3 presses the thermal conductive glue during the CCS assembly to avoid stress protrusions during the temperature sensor gluing, thus preventing the problem of insecure curing of the thermal conductive glue.

[0026] In some implementation manners, both the outer brackets 11 and the inner bracket 12 are metal structural parts;

[0027] Optionally, the outer brackets 11 and the inner bracket 12 can adopt corrosion-resistant metal materials (stainless steel, aluminum alloy), so that the outer brackets 11 and the inner bracket 12 are not easily corroded by external conditions during use, and the service life of the outer brackets 11 and the inner bracket 12 is prolonged.

[0028] In some implementation manners, the pressure collection point fixing group 2 is composed of a number of pressure collection point fixing devices 21. The pressure collection point fixing device 21 includes a vertical connecting rod 211. One end of the vertical connecting rod 211 is connected to the outer bracket 11, and the other end is connected with a pressing head 212. The pressing head 212 can accurately locate the position of the pressure collection point gluing during the CCS assembly, enabling the operator to accurately identify the gluing position and avoiding interference between the gluing position being too random and the cell welding copper sleeve;

[0029] As Figure 1-2 shown, the sensor auxiliary fixing group 3 and the pressure collection point fixing group 2 are plastic structural parts;

[0030] Optionally, the sensor auxiliary fixing group 3 and the pressure collection point fixing group 2 can be made of rubber parts. Since the rubber parts are light in weight and low in cost, the tooling is more portable in scenarios where frequent movement and use are required. At the same time, due to the low cost of the rubber parts, the subsequent maintenance and replacement costs of the tooling can be reduced.

[0031] In some implementation manners, the main body of the vertical connecting rod 211 is a telescopic rod structure, so that the vertical connecting rod 211 can be adjusted between different heights. By adjusting the height, the tooling can be used in occasions with different heights, facilitating the tooling to be used in multiple scenarios.

[0032] In some implementation manners, a horizontal connecting rod 13 is provided between the outer brackets 11. The horizontal connecting rod 13 is connected to the inner bracket 12. Such a setting can ensure the structural stability of the main body bracket 1.

[0033] As shown Figure 2-3 In the figure, a sensor-assisted fixing group 3 is provided at the lower end of the inner bracket 12, and the sensor-assisted fixing group 3 includes a plurality of sensor fixing devices 31. The sensor fixing device 31 includes a fixing clamp 311 which can fix the temperature sensor during glue application to prevent the temperature sensor from bulging due to stress during glue application. A guiding groove 312 is provided on the fixing device, and the guiding groove 312 can ensure the uniformity of glue application.

[0034] In some implementation manners, the diameter of the pressing head (212) is larger than the cross-sectional diameter of the vertical connecting rod (211). Such a setting enables the pressing head (212) to apply more uniform and effective pressure. The larger contact surface helps to apply uniform pressure over a larger area, thereby improving the pressing effect.

[0035] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A CCS assembly auxiliary tool, characterized in that: The tooling comprises a main frame (1), the main frame (1) comprising a pair of peripheral frames (11), a pressure point fixing group (2) being provided at the lower end of each peripheral frame (11), an internal frame (12) being provided between the pair of peripheral frames (11), and a sensor auxiliary fixing group (3) being provided at the lower end of the internal frame (12).

2. A CCS assembly auxiliary tooling according to claim 1, characterized in that: The outer support (11) and the inner support (12) are made of metal material.

3. A CCS assembly auxiliary tool according to any one of claims 1-2, characterized in that: The pressure collection point fixing group (2) comprises a pressure collection point fixing device (21), and the pressure collection point fixing device (21) comprises a vertical connecting rod (211), wherein the vertical connecting rod (211) is connected to the peripheral support (11), and a pressure head (212) is provided at one end of the vertical connecting rod (211) away from the peripheral support (11).

4. The CCS assembly auxiliary tooling according to claim 3, characterized in that: The sensor auxiliary fixing group (3) and the pressure sampling point fixing group (2) are plastic structural parts.

5. The CCS assembly auxiliary tooling according to claim 3, characterized in that: The diameter of the pressure head (212) is larger than the cross-sectional diameter of the vertical connecting rod (211).

6. The CCS assembly auxiliary tooling according to claim 5, characterized in that: The vertical connecting rod (211) body is a telescopic rod structure.

7. The CCS assembly auxiliary tooling according to claim 3, characterized in that: A transverse connecting rod (13) is provided between a pair of the peripheral supports (11), and the transverse connecting rod (13) is connected to the internal support (12).

8. The CCS assembly auxiliary tooling according to claim 7, characterized in that: A sensor auxiliary fixing group (3) is provided at the lower end of the internal bracket (12), the sensor auxiliary fixing group (3) comprises a plurality of sensor fixing devices (31), the sensor fixing devices (31) comprise a fixing fixture (311), and a guide groove (312) is provided on the fixing fixture (311).

9. The CCS assembly auxiliary tooling according to claim 8, characterized in that: The sensor fixing device (31) comprises a fixing rod (313), one end of the fixing rod (313) is connected to the internal bracket (12), and the other end of the fixing rod (313) is connected to the fixing fixture (311).

10. The CCS assembly auxiliary tooling according to claim 9, characterized in that: The fixing rod (313) body is a telescopic rod structure.