Coupling dismounting device
By designing a coupling disassembly device including lifting, positioning and ejecting components, the problem of cumbersome and long time in the prior art coupling disassembly process is solved, rapid positioning and efficient disassembly are achieved, and working efficiency is improved.
Patent Information
- Application Number
- CN202421877935.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing coupling disassembly device is too complicated, the disassembly process is cumbersome, the time is long, and the operation efficiency is low.
A coupling removal device including a base, a fixing frame, a lifting assembly, a positioning assembly and an ejection assembly is designed. Through the combination of components such as servo motor, threaded column, bevel gear and hydraulic rod, the rapid positioning of the coupling and effective ejection of the rotation shaft are achieved.
The disassembly process is simplified, the disassembly time is shortened, the manpower is used, and the operation efficiency is improved.
Smart Images

Figure CN222903156U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of coupling disassembly, and particularly relates to a coupling disassembly device. Background Art
[0002] A coupling, also known as a shaft coupling, is a mechanical component used to firmly connect the driving shaft and the driven shaft in different mechanisms to rotate together, and transmit motion and torque. Sometimes it is also used to connect the shaft to other parts (such as gears, pulleys, etc.). It is often composed of two halves, which are respectively connected by keys or tight fits, fastened at both ends of the shaft, and then connected together in a certain way. The coupling can also compensate for the offset (including axial offset, radial offset, angular offset or combined offset) between the two shafts due to inaccurate manufacturing and installation, deformation during work, or thermal expansion, etc.; and mitigate shock and absorb vibration.
[0003] The devices developed by the existing technologies are too complex, the disassembly process is rather cumbersome, and often a large amount of manpower and material resources are invested, the disassembly time is long, and the operation efficiency is poor. Content of the Utility Model
[0004] The technical problem to be solved by the utility model is that the process of disassembling the coupling is rather cumbersome, the disassembly time is long, and the operation efficiency is poor.
[0005] To solve the above technical problem, the technical scheme adopted by the utility model is as follows: a coupling disassembly device, including a base and a fixing frame, the fixing frame is fixedly connected to the top of the base, a reinforcing rod is fixedly connected between the base and the fixing frame, and further includes a lifting assembly, a positioning assembly and an ejecting assembly. The lifting assembly is arranged on the fixing frame, the positioning assembly is arranged on one side of the lifting assembly, and the ejecting assembly is arranged at the middle position of the positioning assembly. The height of the positioning assembly and the ejecting assembly is appropriately adjusted by the lifting assembly, then the coupling is positioned by the positioning assembly, and finally the rotating shaft of the coupling is ejected by the ejecting assembly.
[0006] Further, the lifting assembly includes a servo motor, a threaded column, an adjusting block and a limiting block. The servo motor is fixedly installed on the top of the fixing frame, one end of the threaded column is rotatably connected to the top of the base, the other end of the threaded column is fixedly connected to the output end of the servo motor, the adjusting block penetrates through the threaded column and is threadedly connected thereto, the limiting block is fixedly connected to the outer side wall of the adjusting block, a limiting hole is arranged on one side of the fixing frame, and one end of the limiting block passes through the limiting hole and slides in the limiting hole.
[0007] Further, the positioning component includes a bidirectional screw, bevel gear one, bevel gear two, square block, connecting rod and clamping plate. One side of the adjusting block is fixedly connected with a fixed frame. A partition is fixedly connected between the inner walls of the fixed frame. A stepping motor is fixedly installed on the outer wall of the partition. Bevel gear one is fixedly installed at the output end of the stepping motor. The bidirectional screw penetrates through the fixed frame and is rotatably connected thereto. Bevel gear two is fixedly connected to the bidirectional screw. Bevel gear one and bevel gear two are meshed with each other. The square block penetrates through the bidirectional screw and is threadedly connected thereto. The square blocks are symmetrically distributed up and down. The connecting rod is fixedly connected to the outer wall of the square block. The other end of the connecting rod penetrates through the fixed frame and is slidably connected thereto. The clamping plate is fixedly connected to the end of the connecting rod away from the square block.
[0008] Further, the ejecting component includes a hydraulic rod and a connecting cylinder. The hydraulic rod is fixedly connected to the outer wall of the partition. The connecting cylinder is fixedly connected to the free end of the hydraulic rod. One end of the connecting cylinder is provided with an inner groove, and the inner groove is arranged in a stepped shape.
[0009] Further, guide rods are fixedly connected to the upper and lower sides of the fixed frame. The guide rods are arranged in a T shape. The connecting rod penetrates through the guide rod and is slidably connected thereto.
[0010] After adopting the above structure, the beneficial effects of the present utility model are as follows:
[0011] (1) Stable vertical adjustment of the height of the fixed frame according to the actual use situation, improving the flexibility during overall use;
[0012] (2) Through the meshing transmission of bevel gears and the connection relationship of threads, the coupling can be quickly clamped and positioned to ensure stability during disassembly;
[0013] (3) The stepped inner groove can hold the rotating shafts on couplings of different sizes, and the rotating shafts can be pushed off the couplings by hydraulic means;
[0014] (4) During the overall operation process, the steps are simple, the disassembly time is shortened, the use of manpower is reduced, and the operation efficiency is improved. Description of the Drawings
[0015] The drawings are used to provide further understanding of the present utility model and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model and do not constitute a limitation to the present utility model.
[0016] Figure 1 It is a schematic diagram of the overall structure of a coupling disassembly device proposed by the present utility model;
[0017] Figure 2 It is a front view of a coupling disassembly device proposed by the present utility model.
[0018] Figure 3 Schematic three-dimensional structure diagram of a coupling disassembly device proposed by the present utility model;
[0019] Figure 4 Side view of a coupling disassembly device proposed by the present utility model.
[0020] In the drawings: 1. Base, 2. Fixed frame, 3. Servo motor, 4. Threaded column, 5. Adjusting block, 6. Limiting block, 7. Limiting hole, 8. Bidirectional screw, 9. Bevel gear one, 10. Bevel gear two, 11. Square block, 12. Connecting rod, 13. Clamping plate, 14. Fixed frame, 15. Partition plate, 16. Stepper motor, 17. Hydraulic rod, 18. Connecting cylinder, 19. Inner groove, 20. Guide rod, 21. Reinforcing rod. Specific embodiments
[0021] As Figure 1-2 shown, a coupling disassembly device includes a base 1 and a fixed frame 2. The fixed frame 2 is fixedly connected to the top of the base 1. A reinforcing rod 21 is fixedly connected between the base 1 and the fixed frame 2. It further includes a lifting assembly, a positioning assembly, and an ejecting assembly. The lifting assembly is arranged on the fixed frame 2, the positioning assembly is arranged on one side of the lifting assembly, and the ejecting assembly is arranged at the middle position of the positioning assembly.
[0022] As Figure 1-4 shown, in order to improve the flexibility during overall use, the lifting assembly includes a servo motor 3, a threaded column 4, an adjusting block 5, and a limiting block 6. The servo motor 3 is fixedly installed on the top of the fixed frame 2. One end of the threaded column 4 is rotatably connected to the top of the base 1, and the other end of the threaded column 4 is fixedly connected to the output end of the servo motor 3. The adjusting block 5 penetrates through the threaded column 4 and is threadedly connected thereto. The limiting block 6 is fixedly connected to the outer side wall of the adjusting block 5. A limiting hole 7 is provided on one side of the fixed frame 2. One end of the limiting block 6 passes through the limiting hole 7 and is slidably arranged inside the limiting hole 7.
[0023] As Figure 1-4As shown in the figure, to ensure the stability during the disassembly of the coupling, the positioning assembly includes a bidirectional screw 8, a first bevel gear 9, a second bevel gear 10, a square block 11, a connecting rod 12 and a clamping plate 13. One side of the adjusting block 5 is fixedly connected with a fixed frame 14. A partition 15 is fixedly connected between the inner walls of the fixed frame 14. A stepping motor 16 is fixedly installed on the outer wall of the partition 15. The first bevel gear 9 is fixedly installed at the output end of the stepping motor 16. The bidirectional screw 8 penetrates through the fixed frame 14 and is rotatably connected thereto. The second bevel gear 10 is fixedly connected to the bidirectional screw 8. The first bevel gear 9 and the second bevel gear 10 are meshed with each other. The square block 11 penetrates through the bidirectional screw 8 and is threadedly connected thereto. The square blocks 11 are symmetrically distributed up and down. The connecting rod 12 is fixedly connected to the outer wall of the square block 11. The other end of the connecting rod 12 penetrates through the fixed frame 14 and is slidably connected thereto. The clamping plate 13 is fixedly connected to the end of the connecting rod 12 away from the square block 11.
[0024] As Figure 1-4 shown in the figure, to eject the rotating shaft from the coupling, the ejection assembly includes a hydraulic rod 17 and a connecting cylinder 18. The hydraulic rod 17 is fixedly connected to the outer wall of the partition 15. The connecting cylinder 18 is fixedly connected to the free end of the hydraulic rod 17. An inner groove 19 is provided at one end of the connecting cylinder 18. The inner groove 19 is arranged in a stepped shape.
[0025] Wherein, guide rods 20 are fixedly connected to the upper and lower sides of the fixed frame 14. The guide rods 20 are arranged in a T shape. The connecting rod 12 penetrates through the guide rods 20 and is slidably connected thereto.
[0026] During specific use, according to the actual usage situation, if it is necessary to adjust the height of the fixed frame 14, the servo motor 3 is turned on. The rotation of the threaded column 4 enables the adjusting block 5 to perform vertical adjustment under the limiting and guiding action of the limiting rod and the limiting hole 7, improving the flexibility of the overall unit during use. Then, the coupling is aligned between the clamping plates 13, and the rotating shaft of the coupling is clamped inside the stepped inner groove 19. The inner groove 19 clamps the rotating shaft on the coupling. The stepping motor 16 is turned on. The meshing transmission between the first bevel gear 9 and the second bevel gear 10 causes the bidirectional screw 8 to rotate, and further causes the clamping plates 13 to move relatively, enabling the coupling to be quickly clamped and positioned to ensure the stability during disassembly. Finally, the hydraulic rod 17 is controlled to extend, and the rotating shaft is ejected from the coupling by hydraulic means. The steps in the overall operation process are simple, shortening the disassembly time, reducing the use of manpower, and improving the operation efficiency.
[0027] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents. In general, if those of ordinary skill in the art are inspired by it and, without departing from the purpose of the creation of the present utility model, design similar structural forms and embodiments to this technical solution without creative efforts, they shall fall within the protection scope of the present utility model.
Claims
1. A coupling disassembly device, comprising a base and a fixing frame, wherein the fixing frame is fixedly connected to the top of the base, and a reinforcement rod is fixedly connected between the base and the fixing frame, characterized in that: It also includes a lifting assembly, a positioning assembly and an ejection assembly, wherein the lifting assembly is arranged on a fixed frame, the positioning assembly is arranged on one side of the lifting assembly, and the ejection assembly is arranged in the middle position of the positioning assembly. The lifting assembly is used to appropriately adjust the heights of the positioning assembly and the ejection assembly, and then the positioning assembly is used to position the coupling, and finally the rotating shaft of the coupling is ejected by the ejection assembly.
2. A coupling disassembly device according to claim 1, characterized in that: The lifting assembly includes a servo motor, a threaded column, an adjustment block and a limit block. The servo motor is fixedly installed on the top of the fixing frame, one end of the threaded column is rotatably connected to the top of the base, and the other end of the threaded column is fixedly connected to the output end of the servo motor. The adjustment block passes through the threaded column and is threadedly connected thereto, and the limit block is fixedly connected to the outer side wall of the adjustment block. A limit hole is provided on one side of the fixing frame, and one end of the limit block passes through the limit hole and is slidably arranged in the limit hole.
3. A coupling disassembly device according to claim 2, characterized in that: The positioning assembly includes a bidirectional screw, bevel gear 1, bevel gear 2, a block, a connecting rod and a splint. A fixing frame is fixedly connected to one side of the adjustment block, a partition is fixedly connected between the inner walls of the fixing frame, a stepping motor is fixedly installed on the outer wall of the partition, the bevel gear 1 is fixedly installed on the output end of the stepping motor, the bidirectional screw passes through the fixing frame and is rotatably connected thereto, the bevel gear 2 is fixedly connected to the bidirectional screw, the bevel gear 1 and the bevel gear 2 are meshed, the block passes through the bidirectional screw and is threadedly connected thereto, the blocks are symmetrically distributed up and down, the connecting rod is fixedly connected to the outer wall of the block, the other end of the connecting rod passes through the fixing frame and is slidably connected thereto, and the splint is fixedly connected to the end of the connecting rod away from the block.
4. A coupling disassembly device according to claim 3, characterized in that: The ejection assembly includes a hydraulic rod and a connecting tube, wherein the hydraulic rod is fixedly connected to the outer side wall of the partition, and the connecting tube is fixedly connected to the free end of the hydraulic rod. An inner groove is provided at one end of the connecting tube, and the inner groove is arranged in a stepped shape.
5. A coupling disassembly device according to claim 4, characterized in that: The upper and lower sides of the fixed frame are fixedly connected with guide rods, the guide rods are arranged in a T shape, and the connecting rods penetrate the guide rods and are slidably connected thereto.