Mounting mechanism for assembling and adjusting screw plug of water level sensor
By designing an automated water level sensor to assemble and adjust the screw plug installation mechanism, including the installation platform, feed bucket, material preparation and installation part, the time-consuming and labor-intensive problem of manual installation is solved, and the automatic installation of the adjusting screw plug is realized, which improves the production efficiency and installation success rate.
Patent Information
- Application Number
- CN202421888033.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-05
AI Technical Summary
In the prior art, the installation of water level sensor assembly and adjustment screw plugs relies on manual operation, which is time-consuming and labor-intensive, and affects production efficiency.
An automated installation mechanism including an installation platform, a feeding barrel, a material preparation part and an installation part is designed, and automatic installation is achieved by automatically taking out and plugging the adjustment screw plug.
The automatic installation of adjusting screw plugs is realized, which frees manpower, improves production efficiency, and improves installation success rate.
Smart Images

Figure CN222903187U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production equipment, in particular to a mounting mechanism for assembling an adjusting screw plug of a water level sensor. Background Art
[0002] The water level sensor of the washing machine is mainly composed of an external plastic shell, internal capacitors, induction coils, plugs and other parts. After the shell of the water level sensor is assembled, it is necessary to install an adjustment screw plug in the water level adjustment hole of the shell, and the adjustment screw plug forms a snap-fit connection with the water level adjustment hole. After the assembly is completed, the operator adjusts the water level controlled by the water level sensor by adjusting the depth of the adjustment screw plug in the water level adjustment hole, which is generally used during maintenance.
[0003] At present, the installation of the adjusting screw plug is done manually by the operator. Since the adjusting screw plug is designed as a cylinder, the structures at both ends are different. One end of the cylinder is provided with a protrusion, and the other end is provided with a hexagonal screw hole inside for rotating the adjusting screw plug to adjust the water level. When installing, the end with the protrusion needs to be placed in the water level adjustment hole, and the other end with the hexagonal screw hole faces outwards, which is convenient for adjustment during use.
[0004] During installation, since the adjusting screw plug and the water level adjusting hole are connected by a card-embedded connection, the operator needs to manually put the adjusting screw plug into the water level adjusting hole, and then use tools to plug the adjusting screw plug into the adjusting hole, which is very time-consuming and labor-intensive, affecting production efficiency. Therefore, a solution is urgently needed.
[0005] The above contents are only used to assist in understanding the technical solution of the present utility model, and do not constitute an admission that the above contents are the closest prior art. Utility Model Content
[0006] The technical problem to be solved by the utility model is to provide an installation mechanism for assembling adjusting screws of a water level sensor. The feeding device has a simple structure and stable operation. It can not only replace manual sorting of adjusting screws, but also adjust the posture of the adjusting screws before installation, so that the operator can install the adjusting screws immediately after getting them, thereby improving production efficiency.
[0007] To achieve the above-mentioned purpose, the technical solution of the utility model is implemented as follows: a mounting mechanism for assembling an adjusting screw plug of a water level sensor, comprising: a mounting platform, a material supply barrel, a material preparation part and a mounting part; a turntable for fixing the water level sensor housing is provided on the mounting platform; the material supply barrel is arranged on one side of the mounting platform and is connected to the material preparation part, so as to transport the adjusting screw plug to the material preparation part; the mounting part is installed on the mounting platform and docked with the material preparation part, so as to take out the adjusting screw plug on the material preparation part and insert it into the water level adjustment hole of the water level sensor housing.
[0008] Preferably, the material preparation part includes a horizontal drive, a push rod, and a receiving sleeve; the feed barrel is provided with a discharge guide rail; the interior of the receiving sleeve is provided with a cavity, and the receiving sleeve is provided with a penetration hole, and the side of the receiving sleeve is provided with a support plate; the discharge guide rail inputs the adjusting screw plug into the cavity of the receiving sleeve; the horizontal drive is installed on one side of the receiving sleeve and is connected to one end of the push rod; the other end of the push rod is located in the penetration hole, and driven by the horizontal drive, the adjusting screw plug in the cavity is pushed out along the penetration hole onto the support plate.
[0009] Preferably, the mounting portion includes a pressure rod, a vertical drive and a transverse drive; one end of the transverse drive is fixed on the mounting frame and is located above the turntable, and the other end of the transverse drive is connected to the vertical drive; the other end of the vertical drive is connected to the vertical drive, and drives the vertical drive to move in the horizontal direction; the top end of the pressure rod is connected to the bottom of the vertical drive, and moves in the vertical direction driven by the vertical drive, and the bottom end of the pressure rod is used to absorb the adjustment screw plug on the support plate.
[0010] Preferably, an adsorption groove is provided at the bottom end of the pressure rod, an adsorption hole is provided in the adsorption groove, the adsorption hole is connected to an air pump providing suction, and the adsorption groove is snap-fitted with an adjusting screw plug on the support plate.
[0011] Preferably, the pressure rod is configured as an inner sleeve rod and an outer sleeve rod; the top of the outer sleeve rod is connected to the vertical drive; the inner sleeve rod is sleeved inside the outer sleeve rod, the top of the inner sleeve rod is connected to the telescopic motor, and the inner sleeve rod moves along the inside of the outer sleeve rod under the drive of the telescopic motor, and the bottom of the inner sleeve rod is snap-fitted with the hexagonal screw hole of the adjusting screw plug.
[0012] Preferably, the diameter of the inner sleeve rod is smaller than the diameter of the water level regulating hole.
[0013] Preferably, an air blowing hole is provided on the discharge guide rail; an air blowing pipe is provided at the air blowing hole, and the air outlet direction of the air blowing pipe is the same as the direction of the conveying adjustment screw plug of the discharge guide rail.
[0014] Preferably, a sensor for detecting the passage of an adjusting screw plug is provided at the feeding end of the discharge guide rail, and the sensor is electrically connected to the horizontal drive, the vertical drive and the lateral drive.
[0015] The beneficial effects of the utility model are embodied in:
[0016] (1) The device provided by the utility model can automatically take out the adjusting screw plug and insert the adjusting screw plug into the water level adjustment hole of the water level sensor, replacing the process of manually installing the adjusting screw plug, which not only frees up manpower but also improves assembly efficiency.
[0017] (2) The pressure rod provided by the utility model can absorb or clamp the top of the adjusting screw plug and push it into the water level adjustment hole of the water level sensor, thereby improving the installation success rate of the adjusting screw plug and improving the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the utility model;
[0019] Figure 2 It is a partial enlarged view of the structure of the utility model;
[0020] Figure 3 It is a partial top view of the material preparation part of the utility model.
[0021] Description of reference numerals:
[0022] 10. Installation platform; 20. Feeding barrel; 21. Discharging guide rail; 30. Material preparation section; 31. Push rod;
[0023] 32. Receiving sleeve; 41. Pressure rod; 42. Vertical drive; 43. Horizontal drive. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0025] Example
[0026] See also Figure 1-3 As shown:
[0027] The utility model provides a mounting mechanism for assembling an adjusting screw plug of a water level sensor, comprising: a mounting platform 10, a material supply barrel 20, a material preparation part 30 and a mounting part.
[0028] A turntable for fixing the outer shell of the water level sensor A is provided on the installation platform 10. The turntable drives the fixed outer shell of the water level sensor A to rotate to install the adjustment screw plug a at the installation part.
[0029] The material supply barrel 20 is disposed on one side of the mounting platform 10 and is communicated with the material preparation portion 30 , and is used to transport the adjusting screw plug a to the material preparation portion 30 .
[0030] In actual use, a discharge guide rail 21 is provided on the feed barrel 20, and a vibrating rotating disk and a spiral ascending ladder are provided inside the feed barrel 20. The adjusting screw plug a enters the discharge guide rail 21 along the spiral ascending ladder under the drive of the vibrating rotating disk. An air blowing hole is provided on the discharge guide rail 21; an air blowing pipe is provided at the air blowing hole, and the air outlet direction of the air blowing pipe is the same as the direction in which the adjusting screw plug a is conveyed by the discharge guide rail 21, so that the adjusting screw plug a entering the discharge guide rail 21 can be quickly conveyed along the discharge guide rail 21.
[0031] The material preparation part 30 is mainly composed of a horizontal drive, a push rod 31 and a receiving sleeve 32 .
[0032] The receiving sleeve 32 is generally configured as a rectangular box body, and a cavity is provided inside the receiving sleeve 32 to accommodate an adjusting screw plug a. A penetration hole is provided on the receiving sleeve 32, and a support plate is provided on the side of the receiving sleeve 32. The discharge guide rail 21 inputs the adjusting screw plug a into the cavity of the receiving sleeve 32, and is installed on one side of the receiving sleeve 32 by a horizontal drive, and is connected to one end of the push rod 31. The other end of the push rod 31 is located in the penetration hole, and driven by the horizontal drive, the adjusting screw plug a in the cavity is pushed out along the penetration hole onto the support plate.
[0033] Through such an arrangement, each adjusting screw plug a entering the receiving sleeve 32 can be successfully converted in the direction of transmission, thereby entering a state to be installed, so as to be directly used in the next step.
[0034] The mounting part is mounted on the mounting platform 10 and docked with the material preparation part 30 , and is used to take out the adjusting screw plug a on the material preparation part 30 and insert it into the water level adjustment hole of the water level sensor A housing.
[0035] The mounting part is mainly composed of a pressure rod 41 , a vertical drive 42 and a horizontal drive 43 .
[0036] One end of the lateral drive 43 is fixed on the mounting frame and is located above the turntable. The other end of the lateral drive 43 is connected to the vertical drive 42 and drives the vertical drive 42 to move in the horizontal direction. The top end of the pressure rod 41 is connected to the bottom of the vertical drive 42 and moves in the vertical direction driven by the vertical drive 42. The bottom end of the pressure rod 41 is used to absorb the adjusting screw plug a on the support plate.
[0037] The bottom end of the pressure rod 41 is provided with an adsorption groove, in which an adsorption hole is provided. The adsorption hole is connected with an air pump providing suction force, and the adsorption groove is connected with the adjusting screw plug a on the support plate.
[0038] By such arrangement, the pressure rod 41 moves to the top of the adjusting screw plug a under the drive of the lateral drive 43, and the vertical drive 42 drives the pressure rod 41 to move downward in the vertical direction until it forms a clamping connection with the adjusting screw plug a. The vertical drive 42 drives the pressure rod 41 and the adjusting screw plug a to move upward, and the lateral drive 43 drives the pressure rod 41 and the adjusting screw plug a to move to the turntable and to be located directly above the water level adjustment hole, and the vertical drive 42 then drives the pressure rod 41 and the adjusting screw plug a to move downward, pushing the adjusting screw plug a into the water level adjustment hole. The air pump provides suction and repulsion for the adjusting screw plug a through the adsorption hole, assisting the adjusting screw plug a in the transfer and installation process.
[0039] The pressure rod 41 can also be configured as an inner sleeve rod and an outer sleeve rod. The top of the outer sleeve rod is connected to the vertical drive 42; the inner sleeve rod is sleeved inside the outer sleeve rod, and the top of the inner sleeve rod is connected to the telescopic motor, which can be arranged inside or outside the outer sleeve rod. The inner sleeve rod moves along the inside of the outer sleeve rod under the drive of the telescopic motor, and the bottom of the inner sleeve rod is clamped with the hexagonal screw hole of the adjustment screw plug a, and the diameter of the inner sleeve rod is smaller than the diameter of the water level adjustment hole.
[0040] Through such an arrangement, the inner sleeve rod can insert the adjusting screw plug a deeper into the water level regulating hole.
[0041] A sensor for detecting the passage of the adjusting screw plug a is provided at the feeding end of the discharge guide rail 21, and the sensor is electrically connected to the horizontal drive, the vertical drive 42 and the transverse drive 43. The detection result of the sensor is fed back to the controller, and the controller controls the horizontal drive, the vertical drive 42 and the transverse drive 43 to work in sequence. The entire operation process is simple, the operation is stable, and the installation of the adjusting screw plug a can be quickly realized.
[0042] It should be noted that if there are directional indications such as up, down, left, right, front, back, etc. in the embodiments of the present invention, the directional indication is only used to explain the relative position relationship, movement, etc. between the components under a certain specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indication will also change accordingly. In addition, if there are descriptions of "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or schemes that A and B meet at the same time. In addition, "multiple" refers to more than two. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist.
[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A mounting mechanism for assembling an adjusting screw plug of a water level sensor, characterized in that: include: The mounting platform (10), the material supply barrel (20), the material preparation part (30) and the mounting part; the mounting platform (10) is provided with a turntable for fixing the outer shell of the water level sensor (A); the material supply barrel (20) is arranged on one side of the mounting platform (10) and is connected to the material preparation part (30) for conveying the adjustment screw plug (a) into the material preparation part (30); the mounting part is mounted on the mounting platform (10) and docked with the material preparation part (30) for taking out the adjustment screw plug (a) on the material preparation part (30) and inserting it into the water level adjustment hole of the outer shell of the water level sensor (A); the material preparation part (30) includes a horizontal drive , a push rod (31), and a receiving sleeve (32); a discharge guide rail (21) is provided on the feed barrel (20); a cavity is provided inside the receiving sleeve (32), and a penetration hole is provided on the receiving sleeve (32), and a support plate is provided on the side of the receiving sleeve (32); the discharge guide rail (21) inputs the adjusting screw plug (a) into the cavity of the receiving sleeve (32); the horizontal drive is installed on one side of the receiving sleeve (32) and is connected to one end of the push rod (31); the other end of the push rod (31) is located in the penetration hole, and driven by the horizontal drive, the adjusting screw plug (a) in the cavity is pushed out along the penetration hole onto the support plate.
2. The installation mechanism for assembling the adjusting screw plug of the water level sensor according to claim 1, characterized in that: The mounting portion comprises a pressure rod (41), a vertical drive (42) and a transverse drive (43); one end of the transverse drive (43) is fixed on the mounting frame and is located above the turntable, and the other end of the transverse drive (43) is connected to the vertical drive (42); the other end of the vertical drive (42) is connected to the vertical drive (42) and drives the vertical drive (42) to move in the horizontal direction; the top end of the pressure rod (41) is connected to the bottom of the vertical drive (42) and moves in the vertical direction driven by the vertical drive (42), and the bottom end of the pressure rod (41) is used to absorb the adjusting screw plug (a) on the support plate.
3. The installation mechanism for assembling the adjusting screw plug of the water level sensor according to claim 2, characterized in that: The bottom end of the pressure rod (41) is provided with an adsorption groove, in which an adsorption hole is provided. The adsorption hole is connected to an air pump providing suction force, and the adsorption groove is clamped with an adjustment screw plug (a) on the support plate.
4. The installation mechanism for assembling the adjusting screw plug of the water level sensor according to claim 3, characterized in that: The pressure rod (41) is configured as an inner sleeve rod and an outer sleeve rod; the top of the outer sleeve rod is connected to a vertical drive (42); the inner sleeve rod is sleeved inside the outer sleeve rod, the top of the inner sleeve rod is connected to a telescopic motor, and the inner sleeve rod moves along the inside of the outer sleeve rod under the drive of the telescopic motor, and the bottom of the inner sleeve rod is snap-fitted with a hexagonal screw hole of an adjusting screw plug (a).
5. The installation mechanism for assembling the adjusting screw plug of the water level sensor according to claim 4, characterized in that: The diameter of the inner sleeve rod is smaller than the diameter of the water level regulating hole.
6. The installation mechanism for assembling the adjusting screw plug of the water level sensor according to claim 5, characterized in that: The discharge guide rail (21) is provided with an air blowing hole; the air blowing hole is provided with an air blowing pipe, and the air outlet direction of the air blowing pipe is the same as the direction of the conveying adjustment screw plug (a) of the discharge guide rail (21).
7. The installation mechanism for assembling the adjusting screw plug of the water level sensor according to claim 6, characterized in that: A sensor for detecting the passage of the adjusting screw plug (a) is provided at the feeding end of the discharge guide rail (21), and the sensor is electrically connected to the horizontal drive, the vertical drive (42) and the transverse drive (43).