Dart jig workstation
By designing a dart fixture workstation, the combination of turntable device and self-climbing fixture is used to solve the problems of low manual efficiency and safety hazards during the dart assembly process, efficient clamping and moving the dart rod is achieved, and assembly and processing efficiency is improved.
Patent Information
- Application Number
- CN202421603074.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-08
AI Technical Summary
During the dart production process, manual assembly of dart needles and dart bodies is inefficient and has safety risks. In addition, the dart rod needs to be clamped and fixed during automatic assembly, and there is a lack of effective fixtures.
A dart fixture workstation is designed, including a turntable device and a number of self-climbing fixtures. The turntable device has a rotatable rotating disc, and the self-climbing fixture clamps and fixes the dart rod through the oppositely elastically pressed clamping jaws, and loads and unloads through the opening mechanism.
Through the rotation of the turntable device, the self-climbing fixture is moved simultaneously, which can effectively clamp and move the dart rod, improve assembly and processing efficiency, and avoid repeated positioning of the dart rod multiple handling.
Smart Images

Figure CN222903198U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic assembly equipment, and particularly relates to a dart jig workstation. Background Art
[0002] Currently, during the production of darts, the assembly of dart needles and dart bodies is usually carried out manually. The production efficiency of manual assembly is relatively low, and due to the sharp end of the dart needle, there is also a problem of low safety in manual assembly.
[0003] Therefore, manufacturers need to use automatic equipment for the assembly production of darts. During the automatic assembly process, it is often necessary to clamp and fix the dart rod to facilitate the installation operations such as aluminum ring fitting, dart tail, and dart needle. Thus, there is an urgent need for a jig that can position the dart rod to facilitate assembly and processing. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a dart jig workstation to solve one or more technical problems in the prior art, and at least provide a beneficial choice or creation condition.
[0005] The technical solution adopted to solve the above technical problems:
[0006] A dart jig workstation includes: a turntable device and a plurality of self-clamping jigs; the turntable device has a rotatable turntable; the plurality of self-clamping jigs are evenly distributed circumferentially around the turntable, and the self-clamping jig includes two jaws that elastically abut against each other and an opening mechanism for driving the two jaws to move away from each other.
[0007] The dart jig workstation provided by the utility model has at least the following beneficial effects: the rotation of the turntable of the turntable device enables the plurality of self-clamping jigs thereon to move synchronously in a cycle. The self-clamping jig clamps and fixes the dart rod through the jaws that clamp towards each other, so that the dart rod can move along the circular path with the self-clamping jig to achieve assembly and processing. The opening mechanism can drive the two jaws arranged in pairs to open, facilitating the loading and unloading of the dart rod. The self-clamping jig can clamp the dart rod and move it, avoiding repeated positioning of the dart rod during multiple transports, and enabling the loading, unloading, and other processing operations to be carried out synchronously, improving the processing efficiency.
[0008] As a further improvement of the above technical solution, the turntable is in a disc shape, and the turntable device includes a rotation driving member for driving the turntable to rotate around its rotation axis.
[0009] As a further improvement of the above technical solution, the rotation driving member includes a rotation driving unit and a speed reducer. The speed reducer has a rotation driving end connected to the rotating disk, and the rotation driving unit is drivingly connected to the speed reducer.
[0010] As a further improvement of the above technical solution, the rotation driving end is in a circular ring shape and is coaxially and fixedly connected to the rotating disk. A fixed shaft is coaxially and rotatably arranged on the rotation driving end, and a fixed disk fixedly connected to the upper end of the fixed shaft is arranged on the upper side of the rotating disk.
[0011] As a further improvement of the above technical solution, a pipeline channel penetrating up and down is coaxially arranged on the fixed disk and the fixed shaft.
[0012] As a further improvement of the above technical solution, the self-clamping fixture includes a fixture base. The fixture base has guide posts, and both of the clamping jaws are slidably connected to the guide posts. The two clamping jaws have clamping grooves arranged facing each other.
[0013] As a further improvement of the above technical solution, the clamping groove is in a semi-circular shape and extends vertically. The fixture base has a positioning groove arranged below the clamping groove.
[0014] As a further improvement of the above technical solution, the opening mechanism includes a jacking member slidably connected to the fixture base. The sliding direction of the jacking member is perpendicular to the guide post. The jacking member has a jacking groove arranged obliquely, and the clamping jaw is drivingly connected to the jacking groove.
[0015] As a further improvement of the above technical solution, the jacking member or the clamping jaw is elastically connected to the fixture base.
[0016] As a further improvement of the above technical solution, the opening mechanism further includes an opening driving unit. The opening driving unit has a telescopic opening driving end for driving the jacking member to move relative to the fixture base. Description of the Drawings
[0017] The following further describes the present utility model in conjunction with the drawings and embodiments;
[0018] Figure 1 is a three-dimensional schematic diagram of a dart fixture workstation provided by the present utility model, showing an embodiment;
[0019] Figure 2 is a top view of a dart fixture workstation provided by the present utility model, showing an embodiment;
[0020] Figure 3 is a side view of a dart fixture workstation provided by the present utility model, showing an embodiment;
[0021] Figure 4 is a three-dimensional schematic diagram of an embodiment of the self-clamping fixture provided by the present utility model;
[0022] Figure 5 is a three-dimensional exploded schematic diagram of an embodiment of the self-clamping fixture provided by the present utility model.
[0023] In the figure: 100, turntable device; 110, rotating disk; 120, rotation driving member; 121, rotation driving unit; 122, reducer; 123, fixed shaft; 130, fixed disk; 140, pipeline channel; 200, self-clamping fixture; 210, clamping jaw; 211, clamping groove; 220, opening mechanism; 221, ejecting member; 222, ejecting groove; 223, opening driving unit; 230, fixture base; 231, guide post; 232, positioning groove. Detailed implementation manners
[0024] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the drawings. The role of the drawings is to supplement the description in the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but it should not be construed as a limitation on the protection scope of the present utility model.
[0025] In the description of the present utility model, it should be understood that for the orientation description, such as the orientation or positional relationship indicated by up, down, front, back, left, right, etc., is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present utility model.
[0026] In the description of the present utility model, if there are descriptions with words such as "several", its meaning is one or more, and the meaning of multiple is more than two. Understanding greater than, less than, exceeding, etc. does not include the present number, and understanding above, below, within, etc. includes the present number.
[0027] In the description of the present utility model, unless otherwise clearly defined, words such as setting, installation, connection, etc. should be understood in a broad sense. Those skilled in the art can reasonably determine the specific meanings of the above words in the present utility model in combination with the specific content of the technical solution.
[0028] Referring to Figures 1 to 5 , the following embodiments are made for the dart fixture workstation of the present utility model:
[0029] A dart fixture workstation includes: a turntable device 100 and a self-clamping fixture 200.
[0030] The turntable device 100 has a rotatable turntable 110. The number of the self-clamping fixtures 200 is multiple. The multiple self-clamping fixtures 200 are circumferentially and evenly distributed on the upper side of the turntable 110 around the turntable 110. The self-clamping fixture 200 includes: clamping jaws 210 and an opening mechanism 220. The clamping jaws 210 are arranged in pairs facing each other, and the two clamping jaws 210 arranged in pairs are elastically abutted against each other facing each other. The opening mechanism 220 is used to drive the two clamping jaws 210 to move away from each other.
[0031] During actual use, the turntable 110 of the turntable device 100 rotates, so that the multiple self-clamping fixtures 200 thereon can move synchronously in a cycle. The self-clamping fixture 200 clamps and fixes the dart rod through the clamping jaws 210 that are clamped facing each other, so that the dart rod can move along with the self-clamping fixture 200 along the cyclic path to realize assembly processing. The opening mechanism 220 can drive the two clamping jaws 210 arranged in pairs to open, facilitating the loading and unloading of the dart rod.
[0032] The turntable 110 is in a disc shape. The turntable device 100 includes a rotation driving member 120, and the rotation driving member 120 is in transmission connection with the turntable 110 and rotates the turntable 110 around its own rotation axis.
[0033] In this embodiment, the rotation driving member 120 includes: a rotation driving unit 121 and a speed reducer 122. The speed reducer 122 has a rotation driving end connected to the turntable 110. The rotation driving unit 121 is in driving connection with the speed reducer 122. Considering the convenience of controlling the rotation speed and start-stop accuracy of the turntable 110, the rotation driving unit 121 in this embodiment adopts a servo motor. In some other embodiments, the rotation driving unit 121 can be a rotation driving element such as a stepping motor or a pneumatic motor.
[0034] In a further embodiment, the rotation driving end is in a ring shape, and the rotation driving end is coaxially and fixedly connected to the turntable 110. A fixed shaft 123 is coaxially and rotatably penetrated through the rotation driving end. A fixed disk 130 fixedly connected to the upper end of the fixed shaft 123 is arranged on the upper side of the turntable 110.
[0035] When the rotation driving end drives the turntable 110 to rotate, the fixed shaft 123 and the fixed disk 130 can remain stationary. The fixed disk 130 provides an installation and support basis for the assembly processing mechanism, so that the central space surrounded by the cyclic movement paths of the multiple self-clamping fixtures 200 can be utilized.
[0036] Further, both the fixed disk 130 and the fixed shaft 123 are coaxially provided with a pipeline channel 140 that penetrates up and down. Specifically, the fixed shaft 123 is in a cylindrical shape, the outer side of the fixed shaft 123 is rotationally connected to the rotary drive unit 121, and the pipeline channel 140 is arranged inside the fixed shaft 123. During actual use, the pipeline channel 140 can facilitate wire routing, enabling the assembly mechanism provided on the fixed disk 130 to be conveniently wired and preventing the rotation of the rotating disk 110 and the self-clamping fixture 200 from being affected.
[0037] The self-clamping fixture 200 includes: a fixture base 230. The fixture base 230 has guide posts 231. Both of the two jaws 210 are slidably connected to the guide posts 231. The two jaws 210 have clamping grooves 211 arranged facing each other.
[0038] In this embodiment, the guide posts 231 extend in the horizontal direction and are perpendicular to the radial direction of the rotating disk 110. The guide posts 231 are in a cylindrical shape. Preferably, the number of the guide posts 231 is more than two, and multiple guide posts 231 can prevent the jaws 210 from flipping while sliding.
[0039] One end of the jaw 210 facing the rotation axis of the rotating disk 110 is slidably sleeved on the guide post 231, and the clamping groove 211 is arranged at the other end of the jaw 210. By the two clamping grooves 211 arranged in pairs tightly abutting against both sides of the dart shaft, the clamping and positioning of the dart shaft are realized.
[0040] To clamp the dart shaft, the cross-section of the clamping groove 211 is in a semi-circular arc shape and axially extends in the up and down direction. Further, the fixture base 230 has a positioning groove 232, and the positioning groove 232 is arranged below the clamping groove 211. Specifically, a positioning block is provided at the outer end of the fixture base 230. The positioning groove 232 is arranged at the upper end of the positioning block. During actual use, through the clamping grooves 211 of the two jaws 210 clamping and positioning each other, the end of the dart shaft can be embedded in the positioning groove 232. The positioning groove 232 provides support and limits the end of the dart shaft, preventing the dart shaft from deflecting or axially moving during the assembly and processing. In addition, during the feeding of the dart shaft to the self-clamping fixture 200, the positioning groove 232 can position the end of the dart shaft, facilitating the unified clamping position of the jaws 210.
[0041] The opening mechanism 220 includes a jacking member 221. The jacking member 221 is slidably connected to the fixture base 230. The sliding direction of the jacking member 221 is perpendicular to the axial direction of the guide post 231. In this embodiment, the jacking member 221 is slidably arranged along the radial direction of the rotating disk 110.
[0042] The ejecting member 221 has an ejecting slot 222 disposed obliquely, and the clamping jaw 210 is in driving connection with the ejecting slot 222. The extending direction of the ejecting slot 222 is inclined at an angle of 45 degrees to both the sliding direction of the ejecting member 221 and the sliding direction of the clamping jaw 210. The clamping jaw 210 has a driving end slidably embedded in the ejecting slot 222. When the ejecting member 221 slides relative to the jig base 230, the clamping jaw 210 can be driven to slide relative to the jig base 230 through the ejecting slot 222.
[0043] To synchronously drive the sliding of two pairs of the clamping jaws 210, the ejecting slots 222 are arranged in pairs, and the paired ejecting slots 222 extend in mutually perpendicular directions, so that the two clamping jaws 210 slide in opposite directions along the guide post 231, realizing the clamping of the two clamping jaws 210 approaching each other or the loosening of the two clamping jaws 210 moving away from each other.
[0044] To enable the two clamping jaws 210 to elastically abut against each other, the ejecting member 221 or the clamping jaw 210 is elastically connected to the jig base 230, so that the two clamping jaws 210 can elastically abut against each other.
[0045] In this embodiment, the ejecting member 221 is elastically connected to the jig base 230. One end of the ejecting member 221 is sleeved with a spring. The two ends of the spring are elastically abutted against the ejecting member 221 and the jig base 230 respectively, so that the ejecting member 221 has a tendency to slide relative to the jig base 230 under the action of the elastic force, thereby enabling the two clamping jaws 210 to elastically clamp each other. When the ejecting member 221 is driven by an external force to overcome the elastic force and move, the two clamping jaws 210 move away from each other and open under the drive of the ejecting slot 222.
[0046] In some other embodiments, the clamping jaw 210 is elastically connected to the jig base 230. A spring is sleeved outside the guide post 231, and the two ends of the spring are elastically abutted against the clamping jaw 210 and the jig base 230 respectively.
[0047] Further, to avoid manually operating to push the ejecting member 221 and realize the automation of the opening and closing of the clamping jaw 210, the opening mechanism 220 further includes an opening driving unit 223. The opening driving unit 223 has a telescopic opening driving end for driving the ejecting member 221 to move relative to the jig base 230. In this embodiment, the opening driving unit 223 is a cylinder. The opening driving unit 223 is fixedly installed on the upper side of the fixed disk 130. The opening driving unit 223 is arranged along the radial direction of the rotating disk 110. In some other embodiments, the opening driving unit 223 can also adopt linear driving members such as an electric push rod, a hydraulic push rod or a screw nut driving assembly.
[0048] Referring to the accompanying drawings, in this embodiment, the self-clamping fixture 200 is arranged in pairs in a double-station form. The two self-clamping fixtures 200 arranged in pairs are arranged side by side flush with each other.
[0049] When assembling and processing darts using the dart fixture workstation of the present utility model: The rotary drive unit 121 drives the rotating disk 110 to rotate through the speed reducer 122, so that a plurality of the self-clamping fixtures 200 thereon can rotate synchronously and reach different processing stations in sequence for assembly and processing. Among them, two of the processing stations are respectively a loading station and an unloading station. The two opening drive units 223 are respectively arranged towards the loading station and the unloading station. When the self-clamping fixture 200 rotates to the loading station, the opening drive unit 223 extends to push the ejecting member 221 to move, so that the two jaws 210 move away from each other to achieve opening. At this time, the dart shaft is placed between the clamping grooves 211 of the two jaws 210, and the end of the shaft is embedded in the positioning groove 232. Then, the opening drive unit 223 retracts and resets, the ejecting member 221 resets under the action of the spring, and the two jaws 210 elastically abut against each other, clamping the dart shaft between the two clamping grooves 211. The rotary drive member 120 adjusts the rotation of the rotating disk 110, so that each of the self-clamping fixtures 200 can rotate to each processing station in sequence after loading until reaching the unloading station, and then the two jaws 210 are driven to open by the opening mechanism 220, and the processed shaft is unloaded.
[0050] In the description of this specification, the description referring to terms such as "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0051] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can still make various changes, modifications, substitutions, and variations to these embodiments without departing from the principles and purposes of the present utility model. These changes, modifications, equivalent variations, or substitutions are all included within the scope defined by the claims of this application. The scope of the present utility model is defined by the claims and their equivalents.
Claims
1. A dart jig workstation, characterized by: include: A turntable device and a plurality of self-clamping fixtures; the turntable device has a rotatable turntable; A plurality of the self-clamping fixtures are evenly distributed around the circumference of the rotating disk, and the self-clamping fixtures include two clamping jaws elastically pressed against each other, and an opening mechanism for driving the two clamping jaws to move away from each other.
2. The dart jig workstation according to claim 1, characterized in that: The rotating disk is in the shape of a circular disk, and the rotating disk device comprises a rotating driving component for driving the rotating disk to rotate around its rotation axis.
3. The dart jig workstation according to claim 2, characterized in that: The rotation driving member includes a rotation driving unit and a reducer. The reducer has a rotation driving end connected to the rotating disk. The rotation driving unit is drivingly connected to the reducer.
4. The dart jig workstation according to claim 3, characterized in that: The rotating driving end is in a circular ring shape and is coaxially fixedly connected with the rotating disk. The rotating driving end is coaxially provided with a fixed shaft, and a fixed plate fixedly connected to the upper end of the fixed shaft is provided on the upper side of the rotating disk.
5. The dart jig workstation according to claim 4, characterized in that: The fixed disk and the fixed axis are coaxially provided with a pipeline passage which passes through from top to bottom.
6. The dart jig workstation according to claim 1, characterized in that: The self-clamping fixture comprises a fixture seat, the fixture seat has a guide column, the two clamping jaws are slidably connected to the guide column, and the two clamping jaws have clamping grooves arranged opposite to each other.
7. The dart jig workstation according to claim 6, characterized in that: The clamping groove layer is semicircular and extends up and down. The fixture seat has a positioning groove, and the positioning groove is arranged below the clamping groove.
8. The dart jig workstation according to claim 6, characterized in that: The opening mechanism comprises a top opening member slidably connected to the fixture seat, the sliding direction of the top opening member is perpendicular to the guide column, the top opening member has a top opening slot arranged in an inclined manner, and the clamping claw is transmission-connected to the top opening slot.
9. The dart jig workstation according to claim 8, characterized in that: The push-opening member or the clamping claw is elastically connected to the fixture seat.
10. The dart jig workstation according to claim 8, characterized in that: The opening mechanism further comprises an opening drive unit, wherein the opening drive unit has a retractable opening drive end for driving the push-opening member to move relative to the fixture seat.