Beveling machine

By designing adjustable bevel devices and chip storage devices in the bevel machine, the limitations of bevel processing position adjustment and waste chip cleaning in the prior art are solved, and the processing applicability and hygiene of the production environment are improved.

CN222903376UActive Publication Date: 2025-05-27CHONGQING ZHONGZE TECH CO LTD
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Patent Information

Application Number
CN202421806320.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-27
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The existing bevel machines cannot adjust the distance and near position of bevel processing according to the length of the pipe, and the chips generated during the processing cannot be collected and cleaned in a centralized manner, resulting in limited processing applicability and unsanitary production environment.

Method used

A beveling machine is designed, including an adjustable beveling device and a chip storage device. The adjustable bevel device can adjust the position of bevel processing according to the length of the pipe through the stepper motor and screw system; the chip storage device can collect and clean the generated waste chips through the chip removal chamber and chip storage box.

Benefits of technology

It has achieved improved adaptability to bend processing of pipes of different specifications, and can adjust the position of bend processing according to needs, which is convenient for processing; at the same time, by centralized cleaning of waste chips, the environmental sanitation of the production site is maintained.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a beveling machine which comprises a bottom frame, the upper surface of the bottom frame is fixedly connected with an adjustable beveling device, the adjustable beveling device comprises a first installation plate, the upper surface of the first installation plate is fixedly connected with a first guide rail, the upper surface of the first installation plate is fixedly connected with a first stepping motor, and the upper surface of the first stepping motor is fixedly connected with a second guide rail. The output end of the first stepping motor is fixedly connected with a first lead screw. The device comprises a bottom frame, the lower surface of the bottom frame is fixedly connected with a chip storage device, the chip storage device comprises a chip removal cavity, the lower surface of the chip removal cavity is fixedly connected with a chip storage box, and the lower surface of the chip storage box is fixedly connected with universal wheels. And through the arrangement of the scrap storage device, generated scraps can be cleaned into a scrap storage box, centralized cleaning is facilitated, and the environment sanitation of a production site can be kept advantageously.
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Description

Technical Field

[0001] The utility model relates to the technical field of beveling machines, and particularly relates to a beveling machine. Background Art

[0002] With the development of society, pipelines are used more and more widely. During the welding process of pipelines, in order to ensure the welding quality, it is usually necessary to process the pipeline bevels.

[0003] Existing beveling machines cannot adjust the distance of bevel processing according to the length of the pipeline, resulting in great limitations when processing pipelines of different specifications. Moreover, during the process of pipeline bevel processing, chips will be generated, and existing beveling machines do not have centralized collection and cleaning of chips. For example, the Chinese patent discloses "an internal expansion beveling machine" with the application number: "CN201922284665.0", which includes: a base, a support frame, a motor, a body, a drive shaft, a beveling disc, a beveling tool, a screw rod, and a screwing handle. The support frame and the motor are both arranged on the base, the body is arranged on the support frame, the body is connected to the motor, the drive shaft is rotatably arranged on the body, the beveling disc is arranged on the drive shaft and close to the body, and a beveling tool adjustment groove is arranged in the beveling disc. Its device cannot adjust the distance of bevel processing according to the length of the pipeline, resulting in great limitations when processing pipelines of different specifications. Moreover, during the process of pipeline bevel processing, chips will be generated, and there is no centralized collection and cleaning of chips, so the applicability is relatively limited. Summary of the Utility Model

[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and provide a beveling machine. By setting an adjustable beveling device, the distance of bevel processing can be adjusted according to the length of the pipeline, which is convenient for bevel processing of the pipeline and improves the processing applicability of the pipeline. By setting a chip storage device, the generated waste chips can be cleaned into the chip storage box, which is convenient for centralized cleaning and helps to maintain the environmental sanitation of the production site.

[0005] The utility model also provides a beveling machine with the above features, including: a chassis, and an adjustable beveling device is fixedly connected to the upper surface of the chassis. The adjustable beveling device includes: a first mounting plate, a first guide rail is fixedly connected to the upper surface of the first mounting plate, a first slider is fixedly connected to the upper surface of the first guide rail, a fixing plate is fixedly connected to the upper surface of the first slider, a fixed cutter disc holder is fixedly connected to the upper surface of the fixing plate, a first stepping motor is fixedly connected to the upper surface of the first mounting plate, and a first lead screw is fixedly connected to the output end of the first stepping motor; through the mutual cooperation of the above parts, the distance of bevel processing can be adjusted according to the length of the pipeline, which is convenient for bevel processing of the pipeline and improves the processing applicability of the pipeline.

[0006] A chip storage device is fixedly connected to the lower surface of the chassis. The chip storage device includes a chip discharge cavity. A chip storage box is fixedly connected to the lower surface of the chip discharge cavity, and a universal wheel is fixedly connected to the lower surface of the chip storage box. Through the mutual cooperation between the above-mentioned parts, the generated waste chips can be cleaned into the chip storage box, which is convenient for centralized cleaning and helps maintain the environmental hygiene of the production site.

[0007] According to a beveling machine of the present invention, a drive connection device is fixedly connected to the side surface of the chassis. The drive connection device includes a servo motor, and a synchronous pulley is fixedly connected to the output end of the servo motor. Through the mutual cooperation between the above-mentioned parts, it is convenient to drive the rotation of the processed pipe fitting, facilitating beveling processing.

[0008] According to a beveling machine of the present invention, a toothed belt is sleeved on the outer surface of the synchronous pulley, and a connecting shaft is sleeved at one end of the toothed belt. Through the mutual cooperation between the above-mentioned parts, it is convenient to drive the connecting shaft to rotate.

[0009] According to a beveling machine of the present invention, a chuck is fixedly connected to the side surface of the connecting shaft, and a jaw is fixedly connected to the side surface of the chuck. Through the mutual cooperation between the above-mentioned parts, it is convenient to fix and process pipes with different diameters.

[0010] According to a beveling machine of the present invention, a longitudinal adjustment device is fixedly connected to the upper surface of the chassis. The longitudinal adjustment device includes a second mounting plate. A second guide rail is fixedly connected to the upper surface of the second mounting plate, and a second slider is fixedly connected to the upper surface of the second guide rail. Through the mutual cooperation between the above-mentioned parts, it is convenient to adjust the longitudinal distance.

[0011] According to a beveling machine of the present invention, a support plate is fixedly connected to the upper surface of the second slider, and the upper surface of the support plate is fixedly connected to the first mounting plate. Through the mutual cooperation between the above-mentioned parts, it is convenient for installation and disassembly.

[0012] According to a beveling machine of the present invention, a second stepping motor is fixedly connected to the upper surface of the second mounting plate, and a second lead screw is fixedly connected to the output end of the second stepping motor. Through the mutual cooperation between the above-mentioned parts, a power source is provided.

[0013] According to a beveling machine of the present invention, the inner side of the chip discharge cavity is inclined, and the chip discharge cavity is fixedly connected to the lower surface of the chassis by screws. Through the mutual cooperation between the above-mentioned parts, it is convenient for the chips generated during the pipe beveling process to enter the inner surface of the chip storage box.

[0014] Beneficial effects

[0015] Compared with the prior art, the utility model is provided with an adjustable beveling device, which can adjust the distance of beveling processing according to the length of the pipeline, facilitating the beveling processing of the pipeline and improving the processing applicability of the pipeline. By setting a chip storage device, the generated waste chips can be cleaned into the chip storage box, facilitating centralized cleaning and being conducive to maintaining the environmental sanitation of the production site. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The following further describes the utility model in conjunction with the drawings and embodiments;

[0017] Figure 1 is the overall structure diagram of the beveling machine of the utility model;

[0018] Figure 2 is the structure diagram of the adjustable beveling device of the beveling machine of the utility model;

[0019] Figure 3 is the structure diagram of the drive connection device of the beveling machine of the utility model;

[0020] Figure 4 is the structure diagram of the longitudinal adjustment device of the beveling machine of the utility model;

[0021] LEGEND DESCRIPTION:

[0022] 1. Chassis; 2. Servo motor; 3. Synchronous belt pulley; 4. Toothed belt; 5. Connecting shaft; 6. Chuck; 7. Claw; 8. First mounting plate; 9. First guide rail; 10. First slider; 11. Fixed plate; 12. First stepping motor; 13. First lead screw; 14. Fixed cutter head holder; 15. Second mounting plate; 16. Second guide rail; 17. Second slider; 18. Support plate; 19. Second stepping motor; 20. Second lead screw; 21. Chip removal cavity; 22. Chip storage box; 23. Universal wheel. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] This part will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the drawings. The role of the drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0024] Refer to Figures 1-4, an angle grooving machine according to an embodiment of the present utility model, which comprises: a chassis 1, a longitudinal adjusting device is fixedly connected to the upper surface of the chassis 1, and the longitudinal adjusting device comprises: a second mounting plate 15, a second stepping motor 19 is fixedly connected to the upper surface of the second mounting plate 15, the output end of the second stepping motor 19 is fixedly connected to a second lead screw 20 to provide a power source, a second guide rail 16 is fixedly connected to the upper surface of the second mounting plate 15, a second slider 17 is fixedly connected to the upper surface of the second guide rail 16 to facilitate the adjustment of the longitudinal distance, a support plate 18 is fixedly connected to the upper surface of the second slider 17, and the upper surface of the support plate 18 is fixedly connected to the first mounting plate 8 to facilitate installation and disassembly. A drive connection device is fixedly connected to the side surface of the chassis 1, and the drive connection device comprises: a servo motor 2, the output end of the servo motor 2 is fixedly connected to a synchronous pulley 3 to facilitate driving the rotation of the processed pipe fitting and facilitate angle grooving. A toothed belt 4 is sleeved on the outer surface of the synchronous pulley 3, one end of the toothed belt 4 is sleeved with a connecting shaft 5 to facilitate driving the connecting shaft 5 to rotate, a chuck 6 is fixedly connected to the side surface of the connecting shaft 5, and a claw 7 is fixedly connected to the side surface of the chuck 6 to facilitate the fixed processing of pipes with different diameters. An adjustable angle grooving device is fixedly connected to the upper surface of the chassis 1, and the adjustable angle grooving device comprises: a first mounting plate 8, a first guide rail 9 is fixedly connected to the upper surface of the first mounting plate 8, a first slider 10 is fixedly connected to the upper surface of the first guide rail 9, a fixing plate 11 is fixedly connected to the upper surface of the first slider 10, a fixed cutter head holder 14 is fixedly connected to the upper surface of the fixing plate 11, a first stepping motor 12 is fixedly connected to the upper surface of the first mounting plate 8, and the output end of the first stepping motor 12 is fixedly connected to a first lead screw 13. The distance of angle grooving processing can be adjusted according to the length of the pipe, which is convenient for angle grooving processing of the pipe and improves the processing applicability of the pipe.

[0025] A chip storage device is fixedly connected to the lower surface of the chassis 1, and the chip storage device comprises: a chip discharge cavity 21, the inner side of the chip discharge cavity 21 is inclined, the chip discharge cavity 21 is fixedly connected to the lower surface of the chassis 1 by screws to facilitate the chips generated during the pipe angle grooving process to enter the inner surface of the chip storage box 22. A chip storage box 22 is fixedly connected to the lower surface of the chip discharge cavity 21, and a universal wheel 23 is fixedly connected to the lower surface of the chip storage box 22, so that the generated waste chips can be cleaned into the chip storage box 22, which is convenient for centralized cleaning and helps to maintain the environmental hygiene of the production site.

[0026] Working principle: When using this device, first fix the pipe that needs bevel processing on the chuck 6 through the chuck jaws 7. Secondly, start the servo motor 2, so that the output end of the servo motor 2 drives the synchronous pulley 3 to rotate, drives the toothed belt 4 to make the connecting shaft 5 rotate, and the rotation of the connecting shaft 5 drives the pipe fixedly connected to the side surface of the chuck 6 to rotate, facilitating the processing of the pipe bevel. Then start the second stepping motor 19, drive the second lead screw 20 to rotate, and make the support plate 18 slide through the second guide rail 16 and the second slider 17, facilitating the adjustment of the longitudinal distance. After the longitudinal distance is adjusted, further adjust the distance of the bevel processing according to the length of the pipe. Start the first stepping motor 12, so that the output end of the first stepping motor 12 drives the first lead screw 13 to rotate, and make the fixed cutter head holder 14 fixedly connected to the fixed plate 11 slide and adjust through the first guide rail 9 and the first slider 10, facilitating the bevel processing of the pipe and improving the processing applicability of the pipe. During the process of pipe bevel processing, chips will be generated, and the generated chips enter the chip storage box 22 through the chip discharge cavity 21 fixedly connected to the lower surface of the base frame 1, facilitating centralized cleaning and being conducive to maintaining the environmental sanitation of the production site.

[0027] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments, and various changes can be made without departing from the gist of the present invention within the knowledge scope of those of ordinary skill in the art to which it pertains.

Claims

1. A beveling machine, characterized in that: include: A base frame (1), the upper surface of the base frame (1) is fixedly connected to an adjustable bevel device, the adjustable bevel device comprising: a first mounting plate (8), the upper surface of the first mounting plate (8) is fixedly connected to a first guide rail (9), the upper surface of the first guide rail (9) is fixedly connected to a first slider (10), the upper surface of the first slider (10) is fixedly connected to a fixed plate (11), the upper surface of the fixed plate (11) is fixedly connected to a fixed cutter head frame (14), the upper surface of the first mounting plate (8) is fixedly connected to a first stepper motor (12), and the output end of the first stepper motor (12) is fixedly connected to a first screw rod (13); The lower surface of the base frame (1) is fixedly connected to a chip storage device, the chip storage device comprising: a chip removal chamber (21), the lower surface of the chip removal chamber (21) is fixedly connected to a chip storage box (22), and the lower surface of the chip storage box (22) is fixedly connected to a universal wheel (23).

2. A beveling machine according to claim 1, characterized in that: A drive connection device is fixedly connected to the side surface of the base frame (1), and the drive connection device comprises a servo motor (2), and a synchronous pulley (3) is fixedly connected to the output end of the servo motor (2).

3. A beveling machine according to claim 2, characterized in that: The outer surface of the synchronous pulley (3) is sleeved with a toothed belt (4), and one end of the toothed belt (4) is sleeved with a connecting shaft (5).

4. A beveling machine according to claim 3, characterized in that: A chuck (6) is fixedly connected to the side surface of the connecting shaft (5), and a clamping claw (7) is fixedly connected to the side surface of the chuck (6).

5. A beveling machine according to claim 1, characterized in that: The upper surface of the base frame (1) is fixedly connected to a longitudinal adjustment device, and the longitudinal adjustment device comprises: a second mounting plate (15), the upper surface of the second mounting plate (15) is fixedly connected to a second guide rail (16), and the upper surface of the second guide rail (16) is fixedly connected to a second slider (17).

6. A beveling machine according to claim 5, characterized in that: The upper surface of the second sliding block (17) is fixedly connected to a support plate (18), and the upper surface of the support plate (18) is fixedly connected to the first mounting plate (8).

7. A beveling machine according to claim 5, characterized in that: A second stepping motor (19) is fixedly connected to the upper surface of the second mounting plate (15), and a second screw rod (20) is fixedly connected to the output end of the second stepping motor (19).

8. A beveling machine according to claim 1, characterized in that: The inner side of the chip removal chamber (21) is arranged to be inclined, and the chip removal chamber (21) is fixedly connected to the lower surface of the base frame (1) by means of screws.

Citation Information

Patent Citations

  • Internal expansion type beveling machine

    CN211438401U