Chip removal device
By designing a chip removal device containing waste separation components, the problem of cutting fluid waste in the prior art is solved, the recycling and recycling of cutting fluid is realized, and the utilization rate of cutting fluid is improved.
Patent Information
- Application Number
- CN202421841820.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-31
AI Technical Summary
When the existing chip removal device takes over the waste, the cutting fluid carried by the waste leads to wasting of cutting fluid, and the recycling of cutting fluid is not effectively realized.
A chip removal device is designed, including a chip removal machine and a waste separation assembly. The waste separation assembly consists of a load bucket, a liquid discharge pipe and a liquid storage frame. The cutting fluid is deposited to the bottom of the load bucket through the action of gravity, and the cutting fluid is discharged into the liquid storage frame through the drain pipe to realize the recovery of the cutting fluid.
It effectively reduces the waste of cutting fluid, realizes the recycling of cutting fluid, and improves the utilization rate of cutting fluid.
Smart Images
Figure CN222903378U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of machine tool waste chip treatment, and particularly relates to a chip removal device. Background Art
[0002] During the machining of workpieces by machine tools, a large amount of waste chips of different sizes will be generated. If the waste chips are not processed in time and accumulate on the machine tool, it will affect the normal operation of the machine tool. Therefore, machine tools usually have corresponding chip removal devices for discharging the waste materials after machining.
[0003] In the prior art, most chip removal devices include a chip removal machine and a waste storage component for receiving the waste materials discharged by the chip removal machine. The chip removal machine includes a waste inlet and a waste outlet, and the waste storage component is arranged at the waste outlet for receiving the waste materials.
[0004] In view of the above related technologies, since a large amount of cutting fluid is sprayed onto the workpiece during machining to improve the machining quality. Therefore, during the process of the waste storage component receiving the waste materials, the waste materials will carry the cutting fluid, resulting in waste of the cutting fluid, so it needs to be improved. Utility Model Content
[0005] In order to centrally collect and separate the cutting fluid and waste chips for recycling the cutting fluid, the present application provides a chip removal device.
[0006] The chip removal device provided by the present application adopts the following technical solutions:
[0007] A chip removal device includes a chip removal machine and a waste separation component. The chip removal machine is provided with a waste outlet and is used for discharging waste materials; the waste separation component is arranged at the waste outlet and is used for separating waste chips and cutting fluid; the waste separation component includes a receiving hopper, a liquid discharge pipe and a liquid storage frame. The receiving hopper is located below the waste outlet and is used for receiving waste materials. The liquid discharge pipe is arranged at the bottom of the receiving hopper and is communicated with the receiving hopper; the liquid storage frame is arranged below the liquid discharge pipe and is used for collecting the cutting fluid.
[0008] By adopting the above technical solutions, the waste materials fall from the waste outlet onto the receiving hopper under the conveying action of the chip removal machine. The cutting fluid will deposit at the bottom of the receiving hopper under its own gravity and then be discharged into the liquid storage frame along the liquid discharge pipe. The liquid storage frame recovers the cutting fluid in the waste materials, reducing the waste of the cutting fluid. And the waste chips will continue to stay in the receiving hopper, realizing convenient collection and separation of the cutting fluid and waste chips and improving the utilization rate of the cutting fluid.
[0009] Preferably, it further includes a base and a plurality of rollers. The receiving hopper is arranged on the base, and each roller is rotatably connected to the bottom of the base.
[0010] By adopting the above technical solution, the base serves as a carrier for installing the receiving hopper. The presence of the rollers facilitates the movement of the entire base on the ground, so as to move the receiving hopper to a suitable position.
[0011] Preferably, a control valve is provided on the drain pipe, and the control valve is used to control the opening and closing of the drain pipe.
[0012] By adopting the above technical solution, the control valve can control the opening and closing of the drain pipe, thereby controlling the outflow of the cutting fluid in the receiving hopper.
[0013] Preferably, a holding rod is connected to the receiving hopper, and the holding rod is used for personnel to hold.
[0014] By adopting the above technical solution, the holding rod can facilitate the staff to apply force to the receiving hopper, and further control the movement of the base.
[0015] Preferably, it further includes a rotating motor and a rotating shaft. The rotating shaft is rotatably connected to the base. The receiving hopper is connected to the rotating shaft, and the rotating motor is connected to the rotating shaft and is used to control the rotation of the rotating shaft.
[0016] By adopting the above technical solution, the rotating motor can control the rotation of the rotating shaft, and further control the rotation of the receiving hopper, so as to pour out the waste chips in the receiving hopper.
[0017] Preferably, an inclined section is provided on the receiving hopper. When the receiving hopper receives waste, the inclined section inclines upward; when the receiving hopper rotates, the inclined section gradually approaches the base.
[0018] By adopting the above technical solution, after the receiving hopper rotates, the inclined section will gradually approach the base. At this time, the inclined surface of the inclined section can play a guiding role, facilitating the waste chips to slide down along the inclined section.
[0019] Preferably, it further includes a filter screen. The filter screen is arranged in the receiving hopper and above the drain pipe. A cavity for accommodating the cutting fluid is formed between the filter screen and the bottom of the receiving hopper, and the filter screen is used to support the waste chips.
[0020] By adopting the above technical solution, when the waste falls into the receiving hopper, the waste chips will be intercepted by the blocking effect of the filter screen, while the cutting fluid will flow into the cavity at the bottom of the receiving hopper through the filter holes of the filter screen, further improving the separation effect of the waste chips and the cutting fluid.
[0021] Preferably, a plurality of support columns are spaced apart on the inner wall of the receiving hopper. Each support column is used to support the filter screen. Mounting holes are provided on the support columns, and the filter screen is fixed on the support columns through fasteners.
[0022] By adopting the above technical solution, the filter screen is placed on each support column, and then the filter screen is fixed on the support column by using fasteners, realizing the detachable filter screen. When the filter screen is damaged or needs to be cleaned, the filter screen can be removed from the receiving hopper.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] (1) By setting up a waste separation component, the waste is transported by the chip conveyor and falls from the waste outlet onto the receiving hopper. The chips will remain in the receiving hopper, while the cutting fluid will deposit at the bottom of the receiving hopper under its own gravity and then be discharged along the drain pipe into the liquid storage frame. The liquid storage frame recovers the cutting fluid in the waste, achieving a reduction in the waste of cutting fluid.
[0025] (2) By setting up a rotating motor and a rotating shaft, it is convenient to control the rotation of the receiving hopper, thereby dumping the chips in the receiving hopper.
[0026] (3) By setting up a filter screen, when the waste falls into the receiving hopper, the chips will be intercepted by the blocking effect of the filter screen, while the cutting fluid will flow through the filter holes of the filter screen into the cavity at the bottom of the receiving hopper, further improving the separation effect of the chips and the cutting fluid. Description of the Drawings
[0027] Figure 1 is a schematic structural diagram of a chip conveyor in an embodiment of the present application;
[0028] Figure 2 is a partial schematic structural diagram of a chip conveyor in an embodiment of the present application;
[0029] Figure 3 is a schematic cross-sectional view of a chip conveyor in another embodiment of the present application.
[0030] Reference numerals: 1, chip conveyor; 2, waste separation component; 21, receiving hopper; 22, drain pipe; 23, liquid storage frame; 3, base; 4, waste outlet; 5, support rod; 6, control valve; 7, roller; 8, rotating motor; 9, rotating shaft; 10, inclined section; 11, filter screen; 12, support column; 13, fastener. Detailed Embodiments
[0031] Next, the technical solutions of the present application will be described in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. The present application can be embodied in many different forms and is not limited to the embodiments described herein.
[0032] In the descriptions of the present application, the references to "one embodiment", "some embodiments", "example", "specific example", or "some examples", etc. mean that the specific features, structures, materials, or characteristics represented in connection with the embodiment or example are included in at least one embodiment or example of the present application. Moreover, the specific features, structures, materials, or characteristics represented can be combined in any one or more embodiments or examples in a suitable manner.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the description and claims of this application and the above drawings are intended to cover non-exclusive inclusion.
[0034] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installation", "connection", "attachment", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection; it can also be a detachable connection; or integrated; it can also be a mechanical connection. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.
[0035] The following will describe in detail some embodiments of the present application with reference to the accompanying drawings. Without conflict, those skilled in the art can combine and combine the different embodiments or examples represented in this application and the features of different embodiments or examples.
[0036] The embodiments of the present application disclose a chip removal device. Referring to Figure 1 , the chip removal device includes a chip conveyor 1, a waste separation component 2, and a base 3. The chip conveyor 1 is fixedly installed on the ground and is used to discharge waste, and the waste is chips and cutting fluid. A waste outlet 4 is provided on the chip conveyor 1, and the waste is discharged from the waste outlet 4. The waste separation component 2 is installed at the position where the waste outlet 4 is located, and the waste separation component 2 is used to separate the chips and the cutting fluid.
[0037] Combined with Figure 2, Specifically, the waste separation component 2 includes a receiving hopper 21, a drain pipe 22, and a liquid storage frame 23. The base 3 serves as a support carrier. The receiving hopper 21 is installed on the base 3 and is open. The receiving hopper 21 is located directly below the waste outlet 4 and is used to receive waste. In some embodiments, a support rod 5 is also fixedly connected to the surface of the receiving hopper 21. The support rod 5 is used for personnel to hold, so as to facilitate the staff to apply force to the receiving hopper 21. The drain pipe 22 is installed at the bottom of the receiving hopper 21 and is communicated with the receiving hopper 21. The drain pipe 22 is used for discharging the cutting fluid at the bottom of the receiving hopper 21. A control valve 6 is also installed on the drain pipe 22. The control valve 6 is used to control the opening and closing of the drain pipe 22, so as to control the outflow of the cutting fluid in the receiving hopper 21. The liquid storage frame 23 is located on one side of the receiving hopper 21 and below the drain pipe 22. The liquid storage frame 23 is used to collect the cutting fluid.
[0038] During processing, the waste, under the conveying action of the chip conveyor 1, falls from the waste outlet 4 onto the receiving hopper 21. The cutting fluid will deposit at the bottom of the receiving hopper 21 under the action of its own gravity, and then is discharged along the drain pipe 22 into the liquid storage frame 23. The liquid storage frame 23 recovers the cutting fluid in the waste, reducing the waste of the cutting fluid. And the waste chips will continue to remain in the receiving hopper 21, facilitating the collection and separation of the cutting fluid and the waste chips, and improving the utilization rate of the cutting fluid.
[0039] Among them, a plurality of rollers 7 are also rotatably connected to the bottom of the base 3. Each roller 7 is in the same plane. The existence of the rollers 7 can facilitate the movement of the entire base 3 on the ground, so as to move the receiving hopper 21 to a suitable position for receiving materials. In some embodiments, a rotating motor 8 and a rotating shaft 9 are also installed on the base 3. The rotating shaft 9 is rotatably connected to the base 3. The rotating motor 8 is connected to the rotating shaft 9 and is used to control the rotation of the rotating shaft 9. The receiving hopper 21 is fixedly connected to the rotating shaft 9. The rotating motor 8 can control the rotation of the rotating shaft 9, and then control the rotation of the receiving hopper 21, so as to pour out the waste chips in the receiving hopper 21, facilitating the subsequent centralized treatment of the waste chips by the staff.
[0040] In addition, an inclined section 10 is provided on one side of the receiving hopper 21. The inclined section 10 has an inclined surface. When the receiving hopper 21 receives waste, the inclined surface of the inclined section 10 is in an upward inclined state. At this time, the inclined section 10 can play a role in blocking the waste chips and restricting the waste chips from falling out of the receiving hopper 21. After the rotating motor 8 controls the rotation of the receiving hopper 21, the inclined section 10 gradually approaches the base 3. At this time, the inclined surface of the inclined section 10 is in a downward inclined state. The inclined surface of the inclined section 10 can play a guiding role, facilitating the waste chips to slide along the inclined section 10.
[0041] According to some embodiments of the present application, optionally, please refer to Figure 3A filter screen 11 is also detachably installed in the receiving hopper 21. The filter screen 11 is located above the drain pipe 22 and is used to support waste chips. A cavity for accommodating cutting fluid is formed between the filter screen 11 and the bottom of the receiving hopper 21, and the cavity is communicated with the drain pipe 22. When the waste falls into the receiving hopper 21, the waste chips will be intercepted by the blocking effect of the filter screen 11, while the cutting fluid will flow through the filter holes of the filter screen 11 into the cavity at the bottom of the receiving hopper 21, further improving the separation effect of the waste chips and the cutting fluid.
[0042] Specifically, a plurality of support columns 12 are fixedly connected to the inner wall of the receiving hopper 21. The support columns 12 are on the same horizontal plane and are spaced along the circumferential side of the receiving hopper 21. The support columns 12 are used to support the filter screen 11. Installation holes are formed in the support columns 12, and the filter screen 11 is fixed to the support columns 12 through fasteners 13. The fasteners 13 are detachable objects such as fastening bolts or studs. The fasteners 13 pass through the filter screen 11 and are screwed into the installation holes to realize the detachable connection between the filter screen 11 and the receiving hopper 21. When the filter screen 11 is damaged or needs to be cleaned, the filter screen 11 can be detached from the receiving hopper 21.
[0043] The implementation principle of a chip removal device in an embodiment of the present application is as follows: The waste is conveyed by the chip removal machine 1 and falls from the waste outlet 4 onto the receiving hopper 21, and the waste chips will remain in the receiving hopper 21. The cutting fluid will deposit at the bottom of the receiving hopper 21 under the action of its own gravity, and then be discharged into the liquid storage frame 23 along the drain pipe 22. The liquid storage frame 23 recovers the cutting fluid in the waste, reduces the waste of the cutting fluid, and realizes the improvement of the utilization rate of the cutting fluid.
[0044] The above are all the preferred embodiments of the present application. The protection scope of the present application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A chip removal device, characterized in that: The invention comprises a chip conveyor (1) and a waste separation assembly (2), wherein the chip conveyor (1) is provided with a waste outlet (4), and the chip conveyor (1) is used to discharge waste; the waste separation assembly (2) is arranged at the waste outlet (4), and the waste separation assembly (2) is used to separate waste chips and cutting fluid; the waste separation assembly (2) comprises a receiving bucket (21), a liquid discharge pipe (22) and a liquid storage frame (23), the receiving bucket (21) is located below the waste outlet (4) and is used to receive waste; the liquid discharge pipe (22) is arranged at the bottom of the receiving bucket (21) and is connected to the receiving bucket (21); the liquid storage frame (23) is arranged below the liquid discharge pipe (22) and is used to collect cutting fluid.
2. A chip removal device according to claim 1, characterized in that: It also comprises a base (3) and a plurality of rollers (7), wherein the receiving bucket (21) is arranged on the base (3), and each of the rollers (7) is rotatably connected to the bottom of the base (3).
3. A chip removal device according to claim 1, characterized in that: The liquid discharge pipe (22) is provided with a control valve (6), and the control valve (6) is used to control the opening and closing of the liquid discharge pipe (22).
4. A chip removal device according to claim 2, characterized in that: The receiving bucket (21) is connected to a handlebar (5), and the handlebar (5) is used for a person to hold it.
5. A chip removal device according to claim 2, characterized in that: It also includes a rotating motor (8) and a rotating shaft (9), wherein the rotating shaft (9) is rotatably connected to the base (3), the receiving bucket (21) is connected to the rotating shaft (9), and the rotating motor (8) is connected to the rotating shaft (9) and is used to control the rotation of the rotating shaft (9).
6. A chip removal device according to claim 5, characterized in that: The receiving bucket (21) is provided with an inclined section (10); when the receiving bucket (21) receives waste materials, the inclined section (10) is inclined upward; when the receiving bucket (21) rotates, the inclined section (10) gradually approaches the base (3).
7. A chip removal device according to claim 1, characterized in that: It also comprises a filter screen (11), the filter screen (11) being arranged in the receiving bucket (21) and located above the drain pipe (22), the filter screen (11) and the bottom of the receiving bucket (21) forming a cavity for accommodating cutting fluid, and the filter screen (11) being used to support waste chips.
8. A chip removal device according to claim 7, characterized in that: A plurality of support columns (12) are spaced apart on the inner wall of the receiving bucket (21), each of the support columns (12) being used to support the filter screen (11), a mounting hole being provided on the support column (12), and the filter screen (11) being fixed to the support column (12) by means of a fastener (13).