Cutting device for manufacturing belt pulley
By setting up three sets of spray heads in the pulley cutting device for cold water spraying, and using inclined grooves and cylindrical filter shell structure to gather and filter warm water, the problems of poor heat dissipation effect and waste of water resources in the prior art are solved, and the effects of efficient cooling and resource reuse are achieved.
Patent Information
- Application Number
- CN202421803273.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The existing pulley cutting device has poor heat dissipation effect when used, resulting in the accumulation of heat from the cutting tool and affecting its service life. At the same time, metal debris that waste water resources and cannot be recycled when spraying cold water.
A cutting device for pulley production is designed, using three sets of nozzles for cold water spraying, using the inclined groove structure to gather warm water and filter metal particles through the cylindrical filter shell to achieve the reuse of water resources and the recovery of metal debris.
It effectively improves the cooling effect of the cutting device, reduces waste of water resources, realizes the recycling and utilization of metal debris, and extends the service life of the cutting tool.
Smart Images

Figure CN222903397U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pulley processing, in particular to a cutting device for making pulleys. Background Technique
[0002] The pulley belongs to the disk hub parts, generally with relatively large dimensions. Pulleys are mainly used in occasions where power is transmitted over a long distance, such as the power output of small diesel engines, agricultural vehicles, tractors, automobiles, mining machinery, machining equipment, etc. It should be noted that gasoline must be used for the last cleaning before assembling the pulley to ensure that all components are clean and dry, so as to ensure that the mating surfaces fit tightly and are free of oil stains, with sufficient friction. During the production and manufacturing of pulleys, in order to prevent the belt from running off, it is often necessary to use external equipment to open a ring groove. However, there are some problems with the existing cutting devices during use:
[0003] 1. Poor heat dissipation effect. During the cutting process, the cutting tool tip continuously contacts and rubs against the original material of the pulley for processing, thus generating a large amount of heat. However, during the processing of the existing cutting device, its simple flushing heat dissipation effect is not good, which will cause a large amount of heat to accumulate on the cutting tool. Therefore, long-term processing will affect the service life of the cutting tool.
[0004] 2. Poor recycling effect. During the cutting process, in order to achieve rapid cooling, it is necessary to continuously spray cold water for cooling. However, the existing spraying device directly sprays cold water, and the warmed warm water is directly discharged, which not only causes waste of water resources, but also directly discharges the metal chips mixed inside, which will also be wasted and cannot be recycled. Content of the Utility Model
[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a cutting device for making pulleys.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A cutting device for making pulley, including a processing bottom shell, wherein the bottom inner wall of the processing bottom shell is provided with an inclined groove, and a support pedestal is welded on the inner wall at one end of the inclined groove, and a fixed bracket is welded on the inner wall at the other end of the inclined groove, and a cutting tool is arranged on the fixed bracket. A regulating screw rod is screwed in the middle of the support pedestal, and one end of the regulating screw rod is rotatably connected with a rotating connecting rod. A C-shaped clamping groove is formed at the end of the rotating connecting rod away from the regulating screw rod. The middle of the outer wall of one side of the processing bottom shell is fixed with a telescopic adjusting rod by screws, and an arc-shaped connecting pipe is arranged at the top of the telescopic adjusting rod. A communicating pipe is communicated with the inner wall of the arc-shaped connecting pipe, and a spherical inner shell is welded at the end of the communicating pipe. A spherical outer shell is sleeved on the outer wall of the spherical inner shell, and a spray head is welded on the inner wall of one side of the spherical outer shell. A connecting hose is fixed at one side pipe orifice of the arc-shaped connecting pipe by a hoop, and a micro-lifting pump is arranged at the other end of the connecting hose. The micro-lifting pump is communicated with a water collecting shell, and a protective outer shell is clamped and fixed on the top of the processing bottom shell.
[0008] As a further scheme of the utility model: A limiting sleeve is arranged on the outer wall of the rotating connecting rod, and limiting sliding grooves are formed on the inner walls of both sides of the limiting sleeve.
[0009] As a further scheme of the utility model: Limiting sliding blocks are welded on the outer walls of both sides of the end of the rotating connecting rod, and the limiting sliding blocks form a sliding fit with the limiting sliding grooves.
[0010] As a further scheme of the utility model: A T-shaped clamping block is clamped and arranged on the inner wall of the C-shaped clamping groove, and a conical pressing plug is welded on the outer wall of the T-shaped clamping block.
[0011] As a further scheme of the utility model: The outer wall size of the spherical inner shell is adapted to the inner wall size of the spherical outer shell, and the spherical inner shell and the spherical outer shell form an interference fit.
[0012] As a further scheme of the utility model: A chip discharging pipe is communicated with the bottom inner wall of the inclined groove, and symmetrically distributed arc-shaped clamping grooves are formed on the bottom outer wall of the chip discharging pipe.
[0013] As a further scheme of the utility model: An arc-shaped clamping block is clamped and fixed on the inner wall of the arc-shaped clamping groove, and a cylindrical filter shell is welded on the bottom outer wall of the arc-shaped clamping block.
[0014] As a further scheme of the utility model: The cutting tool and the spray head are located in the same vertical plane, and the spray head is located at the lower left of the cutting tool.
[0015] Compared with the prior art, the utility model provides a cutting device for making pulley, which has the following beneficial effects:
[0016] 1. The pulley cutting device of this design can effectively improve the cooling effect by arranging three groups of spray nozzles on the side of the cutting tool to spray cold water. And the three groups of spray nozzles adopt an interference fit design and can be rotated at will, so as to meet the spraying and cooling at multiple angles, greatly improving the practicability of the device.
[0017] 2. The pulley cutting device of this design, after spraying cold water for cooling, can quickly gather the warm water by using the inclined groove structure arranged at the bottom and discharge it from the bottom. The cylindrical filter shell set by snap connection can filter out the mixed metal particles, and the warm water is centrally collected, cooled and then sprayed again. This not only saves water resources and realizes resource reuse, but also can centrally collect the metal debris.
[0018] Parts not involved in this device are the same as the prior art or can be implemented by using the prior art. Description of the Drawings
[0019] Figure 1 It is the front view of the overall structure of a cutting device for making pulleys proposed by the present utility model;
[0020] Figure 2 It is the side view of the overall structure of a cutting device for making pulleys proposed by the present utility model;
[0021] Figure 3 It is the schematic diagram of the structure of a cutting device for making pulleys proposed by the present utility model from the first perspective;
[0022] Figure 4 It is the side view of the structure of some components of a cutting device for making pulleys proposed by the present utility model;
[0023] Figure 5 It is the schematic diagram of the structure of some components of a cutting device for making pulleys proposed by the present utility model.
[0024] In the figure: 1, processing bottom shell; 2, inclined groove; 3, support pedestal; 4, fixed bracket; 5, cutting tool; 6, adjusting screw rod; 7, rotating connecting rod; 8, C-shaped card slot; 9, limiting sleeve; 10, limiting sliding groove; 11, limiting slider; 12, T-shaped clamping block; 13, conical pressing plug; 14, telescopic adjusting rod; 15, arc connecting pipe; 16, connecting pipe; 17, spherical inner shell; 18, spherical outer shell; 19, spray nozzle; 20, connecting hose; 21, micro lift pump; 22, water collecting housing; 23, protective housing; 24, chip removal pipe; 25, arc-shaped card slot; 26, arc-shaped clamping block; 27, cylindrical filter shell. Detailed Implementation Manner
[0025] Next, in combination with the accompanying drawings in the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0026] Embodiment 1:
[0027] A cutting device for making pulley wheels. In this embodiment, based on plastic products with a density greater than that of water, in order to achieve the cleaning of impurities, as Figures 1-5 shown, it includes a processing bottom shell 1. An inclined surface groove 2 is opened on the inner wall of the bottom of the processing bottom shell 1, and a support pedestal 3 is welded to the inner wall of one end of the inclined surface groove 2. A fixed bracket 4 is welded to the inner wall of the other end of the inclined surface groove 2, and a cutting tool 5 is arranged on the fixed bracket 4. A regulating screw rod 6 is screwed in the middle of the support pedestal 3, and one end of the regulating screw rod 6 is rotatably connected to a rotating connecting rod 7. A C-shaped clamping groove 8 is opened at the end of the rotating connecting rod 7 away from the regulating screw rod 6. A telescopic adjusting rod 14 is fixed to the middle of the outer wall of one side of the processing bottom shell 1 by screws, and an arc-shaped connecting pipe 15 is arranged at the top of the telescopic adjusting rod 14. A communicating pipe 16 is communicated with the inner wall of the arc-shaped connecting pipe 15, and a spherical inner shell 17 is welded to the end of the communicating pipe 16. A spherical outer shell 18 is sleeved on the outer wall of the spherical inner shell 17, and a spray head 19 is welded to the inner wall of one side of the spherical outer shell 18. A connecting hose 20 is fixed to one side pipe orifice of the arc-shaped connecting pipe 15 by a hoop, and a micro lift pump 21 is arranged at the other end of the connecting hose 20. The micro lift pump 21 is communicated with a water collecting shell 22. A protective outer shell 23 is clamped and fixed on the top of the processing bottom shell 1;
[0028] By arranging three groups of spray heads 19 on the side of the cutting tool 5 to spray cold water, the cooling effect can be effectively improved. And the three groups of spray heads 19 adopt an interference fit design and can be rotated at will, so as to meet the spraying and cooling at multiple angles, greatly improving the practicability of the device.
[0029] A limiting sleeve 9 is arranged on the outer wall of the rotating connecting rod 7, and limiting sliding grooves 10 are opened on the inner walls of both sides of the limiting sleeve 9. Limiting sliding blocks 11 are welded to the outer walls of both ends of the rotating connecting rod 7, and the limiting sliding blocks 11 form a sliding fit with the limiting sliding grooves 10;
[0030] A T-shaped clamping block 12 is clamped and arranged on the inner wall of the C-shaped clamping groove 8, and a conical pressing plug 13 is welded to the outer wall of the T-shaped clamping block 12.
[0031] The outer wall size of the spherical inner shell 17 is adapted to the inner wall size of the spherical outer shell 18, and the spherical inner shell 17 and the spherical outer shell 18 form an interference fit;
[0032] After spraying cold water to cool down, the inclined groove 2 structure arranged at the bottom can quickly gather the warm water and discharge it from the bottom. The cylindrical filter housing 27 arranged by snap connection can filter out the mixed metal particles, and the warm water is centrally collected, cooled and then sprayed again, which not only saves water resources and realizes resource reuse, but also can centrally collect the metal chips.
[0033] When this embodiment is used, first assemble the cutting device, then connect the external power supply for power supply. After that, pour the cold water to be sprayed into the water collecting housing 22 at the bottom. Then rotate the adjusting screw rod 6 to rotate out the rotating connecting rod 7. Insert the center of the pulley to be processed outside the rotating connecting rod 7. Then, snap and fix the tapered pressing plug 13 welded with the T-shaped block 12 on the inner wall of the C-shaped card slot 8. After aligning the pulley, rotate the adjusting screw rod 6 to pull the tapered pressing plug 13 into the limit sleeve 9 to squeeze and fix the pulley. After fixing, start the cutting tool 5 at the top to process the pulley by cutting. When processing, start the micro lift pump 21 at the bottom to continuously pump out the cold water and spray it through the nozzle 19 to spray cold water to cool down the cutting tool 5. According to the processing path and size, the nozzle 19 can be rotated at will for angle adjustment, so as to realize rapid and effective cooling. The metal chips generated during the cutting process will gather from the inclined groove 2 at the bottom and be discharged from the chip discharge pipe 24 at the bottom. The metal chips mixed in the warm water will be concentrated inside the cylindrical filter housing 27 at the bottom, and the warm water will be discharged into the water collecting housing 22 at the bottom. The cooling process will be realized during the continuous flowing, so that the temperature will be reduced to cold water when spraying again, which can effectively save water resources and recycle the metal chips.
[0034] Embodiment 2:
[0035] A cutting device for making pulleys, as Figures 1-5 shown. On the basis of Embodiment 1, the following supplements are made in this embodiment: the bottom inner wall of the inclined groove 2 is communicated with a chip discharge pipe 24, and symmetrically distributed arc-shaped card slots 25 are opened on the outer wall of the bottom of the chip discharge pipe 24. The inner wall of the arc-shaped card slot 25 is snap-connected and fixed with an arc-shaped block 26, and a cylindrical filter housing 27 is welded on the outer wall of the bottom of the arc-shaped block 26. The cutting tool 5 and the nozzle 19 are located in the same vertical plane, and the nozzle 19 is located at the lower left of the cutting tool 5.
[0036] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A cutting device for manufacturing a pulley, comprising a processing bottom shell (1), characterized in that: The bottom inner wall of the processing bottom shell (1) is provided with an inclined groove (2), and a support seat (3) is welded to the inner wall of one end of the inclined groove (2), and a fixed bracket (4) is welded to the inner wall of the other end of the inclined groove (2), and a cutting knife (5) is arranged on the fixed bracket (4), an adjusting screw rod (6) is screwed in the middle of the supporting seat (3), and one end of the adjusting screw rod (6) is rotatably connected to a rotating connecting rod (7), and the end of the rotating connecting rod (7) away from the adjusting screw rod (6) is provided with a C-shaped slot (8), and a telescopic adjusting rod (14) is fixed to the middle of the outer wall of one side of the processing bottom shell (1) by screws, and the top of the telescopic adjusting rod (14) is provided with a C-shaped slot (8). An arc-shaped connecting pipe (15) is provided, the inner wall of the arc-shaped connecting pipe (15) is connected to a connecting pipe (16), and a spherical inner shell (17) is welded to the end of the connecting pipe (16), the outer wall of the spherical inner shell (17) is sleeved with a spherical outer shell (18), and a nozzle (19) is welded to the inner wall of one side of the spherical outer shell (18), a connecting hose (20) is fixed to one side of the pipe opening of the arc-shaped connecting pipe (15) through a clamp, and a micro-lifting pump (21) is provided at the other end of the connecting hose (20), and the micro-lifting pump (21) is connected to a water collecting shell (22), and a protective shell (23) is clamped and fixed to the top of the processed bottom shell (1).
2. A cutting device for manufacturing a pulley according to claim 1, characterized in that: The outer wall of the rotating connecting rod (7) is provided with a limiting sleeve (9), and the inner walls on both sides of the limiting sleeve (9) are provided with limiting sliding grooves (10).
3. A cutting device for manufacturing a pulley according to claim 2, characterized in that: Limiting slide blocks (11) are welded to the outer walls on both sides of the end of the rotating connecting rod (7), and the limiting slide blocks (11) and the limiting sliding grooves (10) form a sliding fit.
4. A cutting device for manufacturing a pulley according to claim 3, characterized in that: The inner wall of the C-shaped slot (8) is clamped with a T-shaped clamping block (12), and the outer wall of the T-shaped clamping block (12) is welded with a cone-shaped pressing plug (13).
5. A cutting device for manufacturing a pulley according to claim 1, characterized in that: The outer wall size of the spherical inner shell (17) is matched with the inner wall size of the spherical outer shell (18), and the spherical inner shell (17) and the spherical outer shell (18) form an interference fit.
6. A cutting device for manufacturing a pulley according to claim 1, characterized in that: The bottom inner wall of the inclined groove (2) is connected to a chip removal pipe (24), and the bottom outer wall of the chip removal pipe (24) is provided with symmetrically distributed arc-shaped slots (25).
7. A cutting device for manufacturing a pulley according to claim 6, characterized in that: An arc-shaped clamping block (26) is clamped and fixed to the inner wall of the arc-shaped clamping groove (25), and a columnar filter housing (27) is welded to the outer wall of the bottom of the arc-shaped clamping block (26).
8. A cutting device for manufacturing a pulley according to claim 1, characterized in that: The cutting blade (5) and the spray head (19) are located on the same vertical plane, and the spray head (19) is located at the lower left of the cutting blade (5).