Deflashing equipment for refractory silica bricks

By designing a refractory silicon brick removable equipment including a conveyor belt, a deflation roller and an electric push rod, the problem of incomplete continuous processing and deflation of existing equipment is solved, and efficient and flexible deflation of silicon brick removable treatment is achieved.

CN222903468UActive Publication Date: 2025-05-27LUOYANG FANGSHAN REFRACTORY CO LTD
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Patent Information

Application Number
CN202421592777.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-27
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing deflash device cannot be continuously processed, the efficiency is not good, and the deflash is not comprehensive, and it cannot be flexibly adjusted and used, which is inconvenient.

Method used

A refractory silicon brick removal equipment is designed, including a workbench, PLC controller, processing chamber, moving groove, edge removal roller, electric push rod and conveyor belt. The silicon bricks are driven to continuously divert through the conveyor belt, and edge polishing and adjustment are used for edge polishing and adjustment.

Benefits of technology

The continuous processing and deflashing of silicon bricks is achieved, with better efficiency, more comprehensive deflashing and higher flexibility, solving the problems of low efficiency and incomplete deflashing of existing equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The flash removing equipment comprises a workbench, a rotating groove is installed on the inner wall of an installation groove in an inserted mode, rotating motors are installed on the two sides of the rotating groove, a first electric push rod is installed on one side of the rotating groove, and the first electric push rod and the workbench are installed in a perpendicular inserted mode. A conveying belt is mounted in the center of the lower end of the inner wall of the processing bin, silicon brick blocks are placed at the upper end of the conveying belt, second electric push rods are vertically inserted in the centers of the front and rear sides of the processing bin, and side clamping plates are mounted at the extending ends of the second electric push rods. According to the flash removing equipment for the refractory silica bricks, the inner wall drives the silica bricks to conduct continuous flow guiding and continuous machining through the conveying belt, the silicon bricks can be clamped and fixed through the side clamping plates, the edges can be polished and subjected to flash removing through the four sets of flash removing roller shafts, the effect is better, and the production efficiency is improved. And the edge removing roller shaft can be driven by the first electric push rod and the screw rod mechanism to lift and move back and forth, so that the flexibility is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing refractory silica bricks, in particular to a burr removing device for refractory silica bricks. Background Technique

[0002] Silica bricks are acidic refractory materials, having good resistance to acid slag erosion, with a refractoriness under load temperature as high as 1640 - 1670 °C, and relatively stable volume during long-term use at high temperatures. Silica bricks are made from silica stones with a silica content of not less than 96% as raw materials, adding mineralizing agents and binders, and going through processes such as mixing, molding, drying, and firing. After molding, it is necessary to clean the edges and corners to avoid affecting the appearance of the product, and there are also certain potential safety hazards during use.

[0003] The existing CN107839126A deburring device has a simple and practical structure, low cost, and high cost performance, but there are deficiencies. The existing equipment cannot perform continuous processing, has poor efficiency, and the deburring is not comprehensive, and it cannot be flexibly adjusted for use, which is inconvenient. Therefore, a burr removing device for refractory silica bricks is needed to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a burr removing device for refractory silica bricks to solve the problems mentioned in the above background technique that the deburring device cannot perform continuous processing, has poor efficiency, the deburring is not comprehensive, and it cannot be flexibly adjusted for use, which is inconvenient.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A burr removing device for refractory silica bricks, including a workbench. The lower end of the front side of the workbench is electrically connected to a PLC controller, and a processing chamber is provided inside the workbench. Moving grooves are provided at the upper and lower ends of the inner wall of the processing chamber, and mounting grooves are inserted and installed inside the moving grooves. Both ends of the mounting grooves are provided with screw sliders, and the screw sliders are inserted and installed on both sides of the inner wall of the moving grooves. A screw mechanism is inserted and installed inside the screw sliders, and the screw mechanism is inserted and installed at the front and rear edges of the workbench. A rotating groove is inserted and installed inside the mounting groove, and rotating motors are installed on both sides of the rotating groove. A deburring roller shaft is installed at the output end of the rotating motor. A first electric push rod is installed on one side of the rotating groove, and the first electric push rod is vertically inserted and installed with the workbench. A conveyor belt is installed at the center position of the lower end of the inner wall of the processing chamber, and silica bricks are placed on the upper end of the conveyor belt. A second electric push rod is vertically inserted and installed at the center positions of the front and rear sides of the processing chamber, and a side clamping plate is installed at the extending end of the second electric push rod.

[0006] Preferably, the length of the deburring roller shaft matches the length of the processing chamber, and the deburring roller shaft is rotatably connected to the rotating groove through the rotating motor. The deburring roller shafts are distributed in a rectangular position in four groups on the inner wall of the processing chamber.

[0007] Preferably, the edge-removing roller shaft is symmetrically connected to the processing bin through a first electric push rod for lifting and lowering.

[0008] Preferably, the side clamping plate is telescopically clamped to the silicon brick block through a second electric push rod, and the length of the side clamping plate matches the length of the edge-removing roller shaft.

[0009] Preferably, the silicon brick block is continuously movably connected to the processing bin through a conveyor belt, and the width of the conveyor belt is smaller than the width of the silicon brick block.

[0010] Preferably, the shape of the installation groove matches the shape of the rotation groove, and the installation groove, the edge-removing roller shaft, the first electric push rod, and the rotation groove are connected to the moving groove through a lead screw mechanism for front-back movement.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: The inner wall of the flash removal device for refractory material silicon bricks drives the silicon brick blocks to conduct continuous diversion and continuous processing through a conveyor belt, and can be clamped and fixed by side clamping plates, and the edges can be polished and the flash can be removed by four groups of edge-removing roller shafts, with better effects. Moreover, the edge-removing roller shaft can be driven by a first electric push rod and a lead screw mechanism to perform lifting and front-back movement adjustment, with better flexibility. Description of the Drawings

[0012] Figure 1 is the front view of a flash removal device for a refractory material silicon brick of the present utility model;

[0013] Figure 2 is the sectional view of a flash removal device for a refractory material silicon brick of the present utility model;

[0014] Figure 3 is the side sectional view of a flash removal device for a refractory material silicon brick of the present utility model;

[0015] Figure 4 is a flash removal device for a refractory material silicon brick of the present utility model Figure 2 enlarged view at A in;

[0016] Figure 5 is a flash removal device for a refractory material silicon brick of the present utility model Figure 3 enlarged view at B in.

[0017] In the figure: 1, workbench; 2, PLC controller; 3, processing bin; 4, edge-removing roller shaft; 5, first electric push rod; 6, side clamping plate; 7, conveyor belt; 8, moving groove; 10, silicon brick block; 11, second electric push rod; 12, installation groove; 13, lead screw slider; 14, lead screw mechanism; 15, rotating motor; 16, rotation groove. Detailed Embodiments

[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0019] Please refer to Figures 1-5 , the present invention provides a technical solution: a deburring device for refractory silica bricks, including a workbench 1, a PLC controller 2, a processing bin 3, deburring roller shafts 4, a first electric push rod 5, side clamping plates 6, a conveyor belt 7, a moving groove 8, a silica brick block 10, a second electric push rod 11, an installation groove 12, a screw rod slider 13, a screw rod mechanism 14, a rotating motor 15 and a rotating groove 16. The lower end of the front side of the workbench 1 is electrically connected to the PLC controller 2, and a processing bin 3 is provided in the inner wall of the workbench 1. Moving grooves 8 are provided at the upper and lower ends of the inner wall of the processing bin 3, and an installation groove 12 is inserted and installed in the inner wall of the moving groove 8. The shape of the installation groove 12 matches the shape of the rotating groove 16, and the installation groove 12, the deburring roller shafts 4, the first electric push rod 5 and the rotating groove 16 are movably connected to the moving groove 8 in the front and back directions through the screw rod mechanism 14, so that the installation groove 12, the deburring roller shafts 4, the first electric push rod 5 and the rotating groove 16 are convenient for moving back and forth by screw rod, and the adjustment is flexible.

[0020] Screw rod sliders 13 are installed at both ends of the installation groove 12, and the screw rod sliders 13 are inserted and installed on both sides of the inner wall of the moving groove 8. A screw rod mechanism 14 is inserted and installed in the inner wall of the screw rod slider 13, and the screw rod mechanism 14 is inserted and installed on the front and back edges of the workbench 1. A rotating groove 16 is inserted and installed in the inner wall of the installation groove 12, and rotating motors 15 are installed on both sides of the rotating groove 16. A deburring roller shaft 4 is installed at the output end of the rotating motor 15. The length of the deburring roller shaft 4 matches the length of the processing bin 3, and the deburring roller shaft 4 is rotatably connected to the rotating groove 16 through the rotating motor 15. The deburring roller shafts 4 are distributed in a rectangular position in four groups on the inner wall of the processing bin 3, so that the deburring roller shafts 4 can perform four groups of grinding, the processing is more comprehensive, and the efficiency is better.

[0021] The deburring roller shafts 4 are symmetrically connected to the processing bin 3 through the first electric push rod 5 for lifting, so that the deburring roller shafts 4 are convenient for lifting adjustment and flexible to use. A first electric push rod 5 is installed on one side of the rotating groove 16, and the first electric push rod 5 is vertically inserted and installed on the workbench 1. A conveyor belt 7 is installed at the center position of the lower end of the inner wall of the processing bin 3, and a silica brick block 10 is placed on the upper end of the conveyor belt 7. The silica brick block 10 is continuously movably connected to the processing bin 3 through the conveyor belt 7, and the width of the conveyor belt 7 is smaller than the width of the silica brick block 10, so that the silica brick block 10 is convenient for continuous feeding and does not affect grinding.

[0022] A second electric push rod 11 is vertically inserted and installed at the center positions on the front and rear sides of the processing bin 3, and a side clamping plate 6 is installed at the extending end of the second electric push rod 11. The side clamping plate 6 is telescopically clamped with the silicon brick block 10 through the second electric push rod 11, and the length of the side clamping plate 6 matches the length of the edge-removing roller shaft 4, so that the side clamping plate 6 can limit and clamp the silicon brick block 10, ensuring stable processing.

[0023] Working principle: When using the flash edge removing device for refractory silica bricks, first connect the device to the power supply, then place the silicon brick block 10 on the conveyor belt 7, then limit it through the side of the side clamping plate 6, and then drive the silicon brick block 10 to move through the conveyor belt 7. When flash edge removal is required, it can be clamped and fixed by the side clamping plate 6, and then the first electric push rod 5 and the lead screw mechanism 14 are used to drive the edge-removing roller shaft 4 to lift and move forward and backward, fit with the edge of the silicon brick block 10, and perform rotary grinding. Then, the silicon brick block 10 is continuously diverted for continuous processing. During processing, dust reduction treatment can be carried out through the structure of the processing bin 3. This is the usage process of the flash edge removing device for refractory silica bricks.

[0024] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A refractory silica brick deburring device, comprising a workbench (1), wherein the front lower end of the workbench (1) is electrically connected to a PLC controller (2), and a processing chamber (3) is provided on the inner wall of the workbench (1), characterized in that: The processing chamber (3) has a movable groove (8) at the upper and lower ends of the inner wall, and the movable groove (8) is plugged with a mounting groove (12) installed on the inner wall, screw sliders (13) are installed at both ends of the mounting groove (12), and the screw sliders (13) are plugged with the two sides of the inner wall of the movable groove (8), a screw mechanism (14) is plugged with the inner wall of the screw slider (13), and the screw mechanism (14) is plugged with the front and rear side edges of the workbench (1), a rotating groove (16) is plugged with the inner wall of the mounting groove (12), and rotating grooves (16) are installed on both sides of the rotating groove (16). A rotating motor (15), wherein a de-edging roller (4) is installed at the output end of the rotating motor (15), a first electric push rod (5) is installed on one side of the rotating groove (16), and the first electric push rod (5) is installed vertically plugged with the workbench (1), a conveyor belt (7) is installed at the center position of the lower end of the inner wall of the processing warehouse (3), and a silicon brick (10) is placed on the upper end of the conveyor belt (7), a second electric push rod (11) is installed vertically plugged with the center position of the front and rear sides of the processing warehouse (3), and a side clamping plate (6) is installed at the protruding end of the second electric push rod (11).

2. The flash removal device for refractory silica bricks according to claim 1, characterized in that: The length of the edge removal roller (4) matches the length of the processing chamber (3), and the edge removal roller (4) is rotationally connected to the rotating groove (16) via a rotating motor (15). The edge removal roller (4) is distributed in four groups of rectangular positions on the inner wall of the processing chamber (3).

3. The flash removal device for refractory silica bricks according to claim 2, characterized in that: The edge removal roller (4) is symmetrically connected to the processing chamber (3) via a first electric push rod (5).

4. The flash removal device for refractory silica bricks according to claim 3 is characterized in that: The side clamping plate (6) is installed in a telescopic clamping manner with the silicon brick (10) via a second electric push rod (11), and the length of the side clamping plate (6) matches the length of the edge removal roller (4).

5. The flash removal device for refractory silica bricks according to claim 4, characterized in that: The silicon bricks (10) are connected to the processing chamber (3) in a continuously movable manner via a conveyor belt (7), and the width of the conveyor belt (7) is smaller than the width of the silicon bricks (10).

6. The flash removal device for refractory silica bricks according to claim 5, characterized in that: The shape of the mounting groove (12) matches the shape of the rotating groove (16), and the mounting groove (12), the edge-removing roller shaft (4), the first electric push rod (5) and the rotating groove (16) are connected to the movable groove (8) via a screw mechanism (14) so ​​as to move forward and backward.

Citation Information

Patent Citations

  • Deflashing device

    CN107839126A