Soft polishing tool setting device

By designing a soft tool throwing device including a worm gear box and a worm gear transmission assembly, the problems of easy overload and low tool alignment accuracy of the main motor in the prior art are solved, and efficient polishing and tool alignment processes are achieved.

CN222903473UActive Publication Date: 2025-05-27FOSHAN SHUNDE DISTRICT HAISHENG GLASS MACHINERY
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Patent Information

Application Number
CN202421869388.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-27
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing automatic polishing and tool setting structures have problems such as overloading of the main motor and low tool setting accuracy.

Method used

A soft-throwing tool device is designed, which adopts worm gear box, worm gear worm transmission assembly, spindle sleeve, main motor, grinding wheel, cylinder, adjustment rod, main board, detection plate and proximity switch. Through the worm gear worm transmission assembly, the linear movement of the adjustment rod is driven to realize the linear movement of the spindle and grinding wheel, and reduce the load of the main motor.

Benefits of technology

It achieves a good polishing effect while improving the life of the grinding wheel, avoiding overload of the main motor, and improving tool alignment accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a soft polishing tool setting device which comprises a worm gear case, a worm gear and worm transmission assembly, a main shaft sleeve, a main motor, a main shaft, a grinding wheel, an air cylinder, an adjusting rod, a main plate, a first detection plate, a second detection plate and a proximity switch, the worm gear and worm transmission assembly is installed at the top end of the worm gear case, and the main shaft sleeve is installed on the worm gear case. The main shaft sleeve and the worm gear case are in sliding connection in the axial direction of the main shaft sleeve, and the main shaft is fixedly installed in an inner cavity of the main shaft sleeve. The soft polishing tool setting device has the advantages that the polishing effect is good, the service life of the grinding wheel is prolonged, the main motor is not prone to overload, and the tool setting precision is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass processing equipment, and particularly relates to a soft polishing and tool setting device. Background Art

[0002] At present, the mainstream automatic polishing and tool setting structures are generally of the type where a servo motor is directly connected to a carriage. Since it reads the current value in real time to control the forward and backward movement of the carriage, and the servo drives the carriage with a hard connection without buffering, the following problems are likely to occur: the carriage is not sensitive in response, the polishing is not good, the main motor is prone to overload, the grinding wheel is easily crushed during tool setting, and the tool setting accuracy is low. Summary of the Invention

[0003] Aiming at the defects existing in the prior art, the purpose of the utility model is to provide a soft polishing and tool setting device to solve the problems of easy overload of the main motor and low tool setting accuracy existing in the automatic polishing and tool setting structure on the existing edge grinding machine.

[0004] To achieve the above purpose, the technical scheme adopted by the utility model is as follows:

[0005] The present application provides a soft polishing and tool setting device, which includes a worm gear box, a worm and worm gear transmission component, a spindle sleeve, a main motor, a spindle, a grinding wheel, a cylinder, an adjusting rod, a main board, a first detection board, a second detection board and a proximity switch. The worm and worm gear transmission component is installed at the top of the worm gear box. The spindle sleeve is installed on the worm gear box, and the spindle sleeve forms a sliding connection with the worm gear box along the axial direction of the spindle sleeve. The spindle is fixedly installed in the inner cavity of the spindle sleeve. The main motor is connected to one end of the spindle. The grinding wheel is fixedly installed at the other end of the spindle. The main board is fixedly installed at one end of the spindle sleeve near the main motor side. The cylinder is fixedly installed on the main board. The piston rod of the cylinder is connected to the worm gear box through a provided end cover. The proximity switch is fixedly installed on the main board near the main motor side through the first detection board. One end of the adjusting rod is connected to the worm and worm gear transmission component for driving the adjusting rod to move linearly back and forth. The other end of the adjusting rod passes through the main board and is slidably connected to the main board. The second detection board is fixedly installed at the other end of the adjusting rod. A gap is provided between the second detection board and the proximity switch.

[0006] Further, the worm and worm gear transmission component includes a servo motor, a worm, a worm gear, a driving synchronous pulley, a driven synchronous pulley and a synchronous belt. The servo motor is connected to the driving synchronous pulley. The driving synchronous pulley is in transmission connection with the driven synchronous pulley through the synchronous belt. The driven synchronous pulley is fixedly installed at one end of the worm. The worm is meshed with the worm gear. The worm gear is meshed with one end of the adjusting rod for driving the adjusting rod to move linearly back and forth.

[0007] Further, the other end of the adjusting rod extends 3 mm out of the main board, and the clearance dimension between the second detection board and the proximity switch is 1.5 mm.

[0008] Further, the main shaft is rotationally installed in the inner cavity of the main shaft sleeve through a provided bearing, and one end of the main shaft is connected to the main motor through a provided coupling.

[0009] Further, the servo motor is fixedly installed on the worm gear box through a provided servo motor board.

[0010] The beneficial effects of the present utility model are as follows: The soft polishing tool setting device in the present solution has the characteristics of good polishing effect, extended grinding wheel life, low risk of main motor overload, and high tool setting accuracy. Description of the Drawings

[0011] Figure 1 It is a schematic structural diagram of the soft polishing tool setting device in the main viewing direction of the embodiment of the present application.

[0012] Figure 2 It is a schematic structural diagram of the soft polishing tool setting device in the top viewing direction of the embodiment of the present application.

[0013] Figure 3 It is Figure 1 the sectional structural diagram in the A-A direction in

[0014] Figure 4 It is Figure 1 the sectional structural diagram in the B-B direction in

[0015] In the figure:

[0016] 1 - worm gear box, 2 - main shaft sleeve, 3 - main shaft, 4 - bearing, 5 - sealing ring, 6 - grinding wheel, 7 - coupling, 8 - main board, 9 - main motor, 10 - stop block, 11 - end cover, 12 - adjusting rod, 13 - second detection board, 14 - first detection board, 15 - proximity switch, 16 - cylinder, 17 - worm gear, 18 - worm, 19 - bearing, 20 - servo motor board, 21 - passive synchronous pulley, 22 - synchronous belt, 23 - active synchronous pulley, 24 - servo motor. Detailed Embodiments

[0017] The following further elaborates on the present utility model in detail in conjunction with the drawings of the specification and the specific embodiments.

[0018] Refer to Attachments Figure 1 to Attachment Figure 4As shown, this embodiment provides a soft polishing tool setting device, which includes a worm gear box 1, a worm gear transmission assembly, a main shaft sleeve 2, a main motor 9, a main shaft 3, a grinding wheel 6, a cylinder 16, an adjusting rod 12, a main board 8, a first detection plate 14, a second detection plate 13 and a proximity switch 15.

[0019] The main shaft sleeve 2 is slidably mounted on the worm gear box 1, that is, the main shaft sleeve 2 can reciprocate along its axial direction relative to the worm gear box 1. The main shaft 3 is installed in the inner cavity of the main shaft sleeve 2, and the main shaft 3 is rotatably connected with the inner cavity of the main shaft sleeve 2 through bearings 4 installed at both ends. The grinding wheel 6 is fixedly mounted on the head of the main shaft 3, and the tail of the main shaft 3 is connected to the main motor 9 by means of a coupling 7. The main motor 9 is connected to the tail of the main shaft 3 by means of the coupling 7, and the main motor 9 drives the main shaft 3 to rotate the grinding wheel 6, thereby providing the cutting ability of the grinding wheel 6. In order to ensure the installation sealing at the head of the main shaft 3, a sealing ring 5 is also installed at the head of the main shaft 3.

[0020] The main board 8 is fixed to the main shaft sleeve 2 at its front side by screws, and the back side of the main board 8 is fixedly connected to the main motor 9 , the cylinder 16 and the first detection plate 14 . The proximity switch 15 is fixedly mounted on the first detection plate 14 .

[0021] The shoulder of the adjusting rod 12 is connected to the main board 8, and the head of the adjusting rod 12 protrudes 3mm from the main board to form a clearance fit. The other end of the adjusting rod 12 is connected to the worm gear transmission assembly so that the adjusting rod 12 can move back and forth in a straight line. The second detection plate 13 is fixedly installed on the head of the adjusting rod 12, and a 1.5mm gap is left between the second detection plate 13 and the proximity switch 15.

[0022] The worm gear transmission assembly includes a servo motor 24, a worm 18, a worm wheel 17, an active synchronous wheel 23, a passive synchronous wheel 21 and a synchronous belt 22. The servo motor 24 is connected to the active synchronous wheel 23, and the active synchronous wheel 23 is connected to the passive synchronous wheel 21 through the synchronous belt 22. The passive synchronous wheel 21 is fixedly mounted on one end of the worm 18, and bearings 19 are installed at both ends of the worm 18. The worm 18 is meshed with the worm wheel 17, and the worm wheel 17 is meshed with one end of the adjustment rod 12 (the worm wheel 17 is internally processed with threads to perform spiral transmission with the adjustment rod 12, so that the rotation of the worm wheel 17 drives the adjustment rod 12 to perform linear motion), which is used to drive the adjustment rod 12 to move back and forth in a straight line. The servo motor 24 is fixedly mounted on the worm gear box 1 through the servo motor plate 20 provided.

[0023] The cylinder 16 is fixedly mounted on the main board 8, and the piston rod of the cylinder 16 is connected to the worm gear box 1 through the end cover 11 provided. The stopper 10 is placed in front of the grinding wheel 6, and the stopper 10 is stationary.

[0024] When the servo motor 24 rotates, the worm gear 17 drives the adjusting rod 12 to make the main board 8, the main shaft sleeve 2, the main shaft 3, and the grinding wheel 6 move linearly. When processing glass, the air cylinder 16 is always ventilated and contracted, and the air pressure is lower than the reaction force when grinding the glass. Because there is a gap between the head of the adjusting rod 12 and the main board 8, if the instantaneous load of the grinding wheel 6 is large, the strong reaction force causes the grinding wheel 6 to drive the main shaft 3 and the main board 8 to move backward until the normal polishing force is reached. There is no need to control a series of complex operations such as the servo motor 24 adjusting the carriage forward and backward through the current feedback of the main motor 9, which can well protect the main motor 9 from being easily overloaded and having poor polishing. When the grinding wheel 6 needs to be tooled, the proximity switch 15 always senses that the second detection board 13 is always lit. The air cylinder 16 is always ventilated and contracted, and the pressure is greater than the frictional force of the adjusting rod 12. The servo motor 24 rotates the worm 18, and the worm gear 17 and the adjusting rod 12 perform a spiral drive. The adjusting rod 12 pulls the main board 8, the main shaft sleeve 2, the main shaft 3, and the grinding head to move forward all the time. When the grinding wheel 6 touches the front stop block 10, the main board 8 can no longer move forward. Since there is a gap between the head of the adjusting rod 12 and the main board 8, the worm 18, the worm gear 17, the synchronous pulley, and the servo motor 24 can still rotate. When the second detection board 13 leaves the proximity switch 15, the proximity switch 15 turns off, and it is judged that the tooling is successful. The servo motor 24 immediately reverses to control the grinding wheel 6 to return to the grinding edge position.

[0025] Obviously, those skilled in the art can make various changes and modifications to the present utility model without departing from the spirit and scope of the present utility model. Thus, if these modifications and variations of the present utility model fall within the scope of the claims of the present utility model and its equivalent technologies, the present utility model is also intended to include these changes and modifications.

Claims

1. A soft polishing tool setting device, characterized in that: The soft polishing tool setting device includes a worm gear box, a worm gear transmission assembly, a main shaft sleeve, a main motor, a main shaft, a grinding wheel, a cylinder, an adjusting rod, a main board, a first detection plate, a second detection plate and a proximity switch. The worm gear transmission assembly is installed on the top of the worm gear box, the main shaft sleeve is installed on the worm gear box, and the main shaft sleeve and the worm gear box form a sliding connection along the axial direction of the main shaft sleeve. The main shaft is fixedly installed in the inner cavity of the main shaft sleeve, the main motor is connected to one end of the main shaft, the grinding wheel is fixedly installed on the other end of the main shaft, and the main board is fixedly installed on the main shaft The sleeve is mounted on one end of a side adjacent to the main motor, the cylinder is fixedly mounted on the main board, the piston rod of the cylinder is connected to the worm gear box through an end cover, the proximity switch is fixedly mounted on the main board at one side adjacent to the main motor through the first detection plate, one end of the adjusting rod is connected to the worm gear transmission assembly for driving the adjusting rod to move linearly back and forth, the other end of the adjusting rod passes through the main board and is slidably connected to the main board, the second detection plate is fixedly mounted on the other end of the adjusting rod, and a gap is set between the second detection plate and the proximity switch.

2. A soft polishing tool setting device according to claim 1, characterized in that: The worm gear transmission assembly includes a servo motor, a worm, a worm wheel, an active synchronous wheel, a passive synchronous wheel and a synchronous belt. The servo motor is connected to the active synchronous wheel, and the active synchronous wheel is connected to the passive synchronous wheel through the synchronous belt. The passive synchronous wheel is fixedly mounted on one end of the worm, the worm is meshed with the worm wheel, and the worm wheel is meshed with one end of the adjusting rod to drive the adjusting rod to move back and forth in a straight line.

3. A soft polishing tool setting device according to claim 1 or 2, characterized in that: The other end of the adjusting rod extends out of the main board by 3 mm, and the gap between the second detection plate and the proximity switch is 1.5 mm.

4. The soft polishing tool setting device according to claim 1, characterized in that: The main shaft is rotatably mounted in the inner cavity of the main shaft sleeve via a bearing, and one end of the main shaft is connected to the main motor via a coupling.

5. The soft polishing tool setting device according to claim 2, characterized in that: The servo motor is fixedly mounted on the worm gear box via a servo motor plate.