High-gloss aluminum profile surface wiredrawing treatment device
By designing a wire drawing processing device that can handle both sides of the aluminum profile at the same time, combining the cooperation of horizontal rollers, vertical rollers and push blocks with magnetic suction blocks, the problem of only one side in the prior art is solved, and more efficient processing and higher quality products are achieved.
Patent Information
- Application Number
- CN202421836041.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing wire drawing processing device can only process one side of the aluminum profile at the same time, resulting in prolonging processing time and reducing working efficiency when processing multiple workpieces.
A high-gloss aluminum profile surface drawing treatment device is designed, and the two sides of the aluminum profile are simultaneously drawn by the coordination of horizontal rollers and vertical rollers, and the left and right movement of the aluminum profile and automatic unloading are achieved through the coordination of pushing blocks and magnetic suction blocks.
The simultaneous treatment of both sides of the aluminum profile is achieved, which significantly reduces processing time, improves work efficiency, and improves product quality through automated unloading and debris removal.
Smart Images
Figure CN222903548U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum profile surface processing, in particular to a wire drawing processing device for the surface of high-gloss aluminum profiles. Background Technique
[0002] The aluminum profile surface processing technology is a treatment method to improve the performance and aesthetics of aluminum profiles, including five main types: electrostatic powder spraying, fluorocarbon spraying, electrophoretic coating, anodic oxidation, and wood grain transfer printing. Among them, wire drawing treatment is a method of processing straight lines on the surface of aluminum plates through mechanical friction or extrusion, which can not only improve the aesthetics and texture of aluminum profiles, but also enhance the anti-corrosion ability of their surfaces.
[0003] However, in the prior art, some wire drawing treatment devices can only perform wire drawing treatment on one side of the aluminum profile at the same time, which prolongs the processing time when processing too many workpieces and reduces the work efficiency. Therefore, a wire drawing processing device for the surface of high-gloss aluminum profiles is proposed. Content of the Utility Model
[0004] The purpose of the utility model is to provide a wire drawing processing device for the surface of high-gloss aluminum profiles aiming at the deficiencies of the prior art, aiming to improve the problem that some wire drawing treatment devices in the prior art can only perform wire drawing treatment on one side of the aluminum profile at the same time, which prolongs the processing time when processing too many workpieces and reduces the work efficiency.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A wire drawing processing device for the surface of high-gloss aluminum profiles includes a machine table. A plurality of columns are fixedly connected to the top end of the machine table. The top ends of the plurality of columns are fixedly connected to a top table. Two cross rollers are fixedly connected to the inner wall of the top table. Two vertical rollers are fixedly connected to the rear side of the top end of the machine table. A conveying table is fixedly connected to the top end of the machine table. A rotating shaft is rotatably connected to the right side of the machine table. A support block is fixedly connected to the outer side wall of the rotating shaft. A driving component for providing thrust is fixedly connected to the top end of the support block. A pushing block is slidably connected to the inner wall of the conveying table. Two magnetic attraction blocks are fixedly connected to the inner wall of the pushing block. Support rods are rotatably connected to both ends on the right side of the conveying table. The other end of the support rod is slidably connected to a pull rod. A spring is sleeved on the outside of the pull rod. The pull rod and the support block are in a clamping relationship. A jacking component for jacking up the aluminum profile is fixedly connected to the inner wall of the machine table;
[0007] As a further description of the above technical solution:
[0008] The driving component includes a cylinder. One side of the cylinder is fixedly connected to one side of the support block. A rubber pad is fixedly connected to the driving end of the cylinder;
[0009] As a further description of the above technical solution:
[0010] The ejection assembly includes a motor, the outside of the motor is fixedly connected to the right inner wall of the machine table, the driving end of the motor is fixedly connected with a main shaft, two gears are fixedly connected to the outside of the main shaft, the left and right inner walls of the machine table are both slidably connected with racks, the gears are meshed with the racks, and the top of the rack is fixedly connected with a top block;
[0011] As a further description of the above technical solution:
[0012] The inner side wall of the support block is in contact with the right inner wall of the machine table, and the outer side wall of the support block is in contact with the bottom right side of the conveying table;
[0013] As a further description of the above technical solution:
[0014] One side of the rubber pad is in contact with the right side of the push block, and the inner side wall of the support rod is slidably connected to the outside of the support block;
[0015] As a further description of the above technical solution:
[0016] One end of the spring is fixedly connected to one side of the inner wall of the support rod, and the other end of the spring is fixedly connected to the outside of one side of the pull rod;
[0017] As a further description of the above technical solution:
[0018] The outside of the main shaft is rotatably connected to the inner wall of the machine table, and the outside of the gear is rotatably connected to the inner wall of the machine table;
[0019] As a further description of the above technical solution:
[0020] The outside of the top block is slidably connected to the top inner wall of the machine table, and the outside of the top block is slidably connected to the inner wall of the conveying table.
[0021] The beneficial effects of the present utility model are as follows:
[0022] (1) Through the combined action of the horizontal roller and the vertical roller, the present utility model realizes the wire drawing treatment of both sides of the aluminum profile at the same time, effectively reducing the processing time of the object and improving the efficiency. At the same time, the cooperation of the push block and the magnetic attraction block here can drive the aluminum profile to move left and right, making it repeatedly polished, and finally the material can be automatically ejected for unloading, further shortening the processing time. And when the aluminum profile is ejected, the debris generated during the wire drawing process can be ejected together, preventing it from affecting the subsequent wire drawing treatment of the aluminum profile and improving the product quality.
[0023] (2) The utility model drives the rack to rise through the power of the motor, thereby jacking up the aluminum profile after wire drawing on both sides, facilitating the staff to turn it over and reducing the operation steps of the staff.
[0024] In summary, the utility model has the advantages of reducing the processing time of objects, improving efficiency, pushing out debris, improving product quality, facilitating the staff to turn over the aluminum profile, and reducing the operation steps of the staff. Brief Description of the Drawings
[0025] Figure 1 It is a schematic diagram of the overall structure of a surface wire drawing treatment device for high-gloss aluminum profiles proposed by the utility model;
[0026] Figure 2 It is a schematic diagram of the conveyor table structure of a surface wire drawing treatment device for high-gloss aluminum profiles proposed by the utility model;
[0027] Figure 3 is Figure 2 the enlarged view of part A in
[0028] Figure 4 It is a schematic diagram of the top block structure of a surface wire drawing treatment device for high-gloss aluminum profiles proposed by the utility model.
[0029] Legend Explanation:
[0030] 1. Machine table; 2. Pillar; 3. Top table; 4. Horizontal roller; 5. Vertical roller; 6. Conveyor table; 7. Rotating shaft; 8. Support block; 9. Cylinder; 10. Rubber pad; 11. Pushing block; 12. Magnetic attraction block; 13. Support rod; 14. Pulling rod; 15. Spring; 16. Motor; 17. Main shaft; 18. Gear; 19. Rack; 20. Top block. Specific Embodiment
[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0032] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, the meaning of "a plurality" is two or more, unless otherwise specifically defined.
[0033] Embodiment 1
[0034] As Figures 1 - 3 shown, this embodiment provides a device for wire drawing treatment on the surface of high-gloss aluminum profiles, including a machine table 1. A plurality of support columns 2 are fixedly connected to the top end of the machine table 1, and a top table 3 is fixedly connected to the top ends of the plurality of support columns 2. Here, the machine table 1 plays a main supporting role for the support columns 2 and the top table 3, enabling them to remain stable during operation. Two cross rollers 4 are fixedly connected to the inner wall of the top table 3, and two vertical rollers 5 are fixedly connected to the rear side of the top end of the machine table 1. Here, the distance between the cross rollers 4 and the vertical rollers 5 can be adjusted to adapt to aluminum profiles of different widths and thicknesses. A conveying table 6 is fixedly connected to the top end of the machine table 1, and a rotating shaft 7 is rotatably connected to the right side of the machine table 1. Here, the machine table 1 provides a force point for the rotation of the rotating shaft 7. A support block 8 is fixedly connected to the outer side wall of the rotating shaft 7. Here, when the rotating shaft 7 rotates, it can drive the support block 8 to rotate together. The inner side wall of the support block 8 is in contact with the inner wall on the right side of the machine table 1, and the outer side wall of the support block 8 is in contact with the bottom right side of the conveying table 6. Here, when in use, the support block 8 can be rotated to a position parallel to the conveying table 6, and when not in use, it can be lowered so that it is embedded in the inner wall on the right side of the machine table 1;
[0035] The top end of the support block 8 is fixedly connected with a driving component for providing thrust. The driving component includes a cylinder 9. One side of the cylinder 9 is fixedly connected to one side of the support block 8. Here, the support block 8 plays a role of supporting and fixing the cylinder 9. The driving end of the cylinder 9 is fixedly connected with a rubber pad 10. Here, the rubber pad 10 plays a buffering role. The inner wall of the conveying table 6 is slidably connected with a pushing block 11. One side of the rubber pad 10 is in contact with the right side of the pushing block 11. Here, after the cylinder 9 is started, it can drive the rubber pad 10 to move to the left, so as to push the pushing block 11 to move to the left. Two magnetic attraction blocks 12 are fixedly connected to the inner wall of the pushing block 11. Here, the magnetic attraction blocks 12 can temporarily adsorb the aluminum profile, so as to drive it to move left and right, realizing multiple wire drawing processes of the aluminum profile and ensuring the wire drawing effect. This magnetic attraction block 12 is a prior art and will not be elaborated here. Both ends of the right side of the conveying table 6 are rotatably connected with support rods 13. The inner side wall of the support rods 13 is slidably connected to the outside of the support block 8. Here, the conveying table 6 plays a role of supporting and fixing the support rods 13.
[0036] Embodiment 2
[0037] As Figures 2 - 4 shown, among which the same or corresponding components as those in Embodiment 1 adopt the corresponding reference numerals in Embodiment 1. For the sake of simplicity, only the differences from Embodiment 1 will be described below. The difference between this Embodiment 2 and Embodiment 1 lies in that the other end of the support rod 13 is slidably connected with a pull rod 14. A spring 15 is sleeved outside the pull rod 14. Here, the spring 15 can provide a force for the pull rod 14. One end of the spring 15 is fixedly connected to one side of the inner wall of the support rod 13, and the other end of the spring 15 is fixedly connected to the outside of one side of the pull rod 14. Here, the support rod 13 and the pull rod 14 play a role of supporting and fixing the spring 15. The pull rod 14 and the support block 8 are in a clamping relationship. Here, when in use, the support block 8 can be lifted, then the pull rod 14 is pulled, and then it is inserted into both sides of the support block 8. At this time, under the action of the spring 15, the pull rod 14 is firmly clamped with the support block 8, so as to fix the support block 8 at the right bottom end of the conveying table 6. The inner wall of the machine table 1 is fixedly connected with an ejecting component for ejecting the aluminum profile. The ejecting component includes a motor 16. The outside of the motor 16 is fixedly connected to the right inner wall of the machine table 1. Here, the machine table 1 plays a role of supporting the motor 16, so that it remains stable during operation. The driving end of the motor 16 is fixedly connected with a main shaft 17. The outside of the main shaft 17 is rotatably connected to the inner wall of the machine table 1. Here, after the motor 16 is started, it can drive the main shaft 17 to rotate. Two gears 18 are fixedly connected to the outside of the main shaft 17. Here, when the main shaft 17 rotates, it can drive the two gears 18 to rotate together;
[0038] The outer part of the gear 18 is rotationally connected to the inner wall of the machine table 1. On both the left and right sides of the inner wall of the machine table 1, there are sliding connections with racks 19. The gear 18 and the rack 19 are meshed. Due to this meshing relationship, the rotation of the gear 18 can drive the rack 19 to move upward. The top of the rack 19 is fixedly connected with a top block 20. The outer part of the top block 20 is slidably connected to the top of the inner wall of the machine table 1, and the outer part of the top block 20 is also slidably connected to the inner wall of the conveying table 6. When the rack 19 moves upward here, it can drive the top block 20 to move upward together, thus propping up the bottom surface of the aluminum profile, making it tilt and stand up. At this time, the operator can gently push it down to start the wire drawing process on the other two sides of the aluminum profile, reducing the operation steps.
[0039] Working steps
[0040] This device is built on a stable machine table 1. Through the mutual connection of multiple columns 2 and the top table 3, the stability of the equipment during operation is ensured. The two cross rollers 4 fixedly connected to the inner wall of the top table 3 and the two vertical rollers 5 at the rear of the machine table 1 can all be adjusted for the corresponding distance according to the different widths and thicknesses of the aluminum profiles, so it has a wide range of applicability.
[0041] On the right side of the machine table 1, the setting of the rotating shaft 7 provides a rotatable force point, enabling the supporting block 8 connected to its outside to rotate along with it. When in use, the supporting block 8 can rotate to a position parallel to the conveying table 6. Then, pull the pull rod 14 and insert it on both sides of the supporting block 8. At this time, under the action of the spring 15, the pull rod 14 and the supporting block 8 can be firmly clamped together, thus playing a fixing role. When not in use, it can be put down and embedded in the right inner wall of the machine table 1, which is convenient for operation and also takes into account safety. The driving assembly includes a cylinder 9 and a rubber pad 10. One side of the cylinder 9 is connected to the supporting block 8, and the driving end is connected to the rubber pad 10. Such a design not only fixedly supports the cylinder 9 but also drives the rubber pad 10 to push the push block 11 to move to the left through the driving of the cylinder 9.
[0042] Two magnetic attraction blocks 12 fixed to the inner wall of the push block 11 will temporarily adsorb the aluminum profile to realize its left and right movement for multiple wire drawing processes, which ensures a high gloss effect on the surface of the aluminum profile.
[0043] Finally, for the ejection assembly on the inner wall of the machine table 1, the motor 16 drives the main shaft 17 to rotate, driving the gear 18 and the rack 19 meshed with it to move upward, and then enabling the top block 20 to lift the aluminum profile, making it tilt and stand up, which is convenient for the operator to carry out wire drawing processes on the other two sides of the aluminum profile. This reduces the operation steps and improves the work efficiency.
[0044] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A high-gloss aluminum profile surface drawing treatment device, comprising a machine platform, characterized in that: The top of the machine is fixedly connected to a plurality of pillars, the tops of the plurality of pillars are fixedly connected to a top platform, the inner wall of the top platform is fixedly connected to two transverse rollers, the rear side of the top of the machine is fixedly connected to two vertical rollers, the top of the machine is fixedly connected to a conveying platform, the right side of the machine is rotatably connected to a rotating shaft, the outer side wall of the rotating shaft is fixedly connected to a support block, the top of the support block is fixedly connected to a driving component for providing thrust, the inner wall of the conveying platform is slidably connected to a push block, the inner wall of the push block is fixedly connected to two magnetic blocks, both ends of the right side of the conveying platform are rotatably connected to support rods, the other end of the support rod is slidably connected to a pull rod, the outer sleeve of the pull rod is provided with a spring, the pull rod and the support block are in a locking relationship, and the inner wall of the machine is fixedly connected to an ejection component for lifting aluminum profiles.
2. The high gloss aluminum profile surface drawing treatment device according to claim 1, characterized in that: The driving assembly comprises a cylinder, one side of the cylinder is fixedly connected to one side of the supporting block, and a driving end of the cylinder is fixedly connected to a rubber pad.
3. The high gloss aluminum profile surface drawing treatment device according to claim 1, characterized in that: The ejection assembly includes a motor, the outside of which is fixedly connected to the right side of the inner wall of the machine, the driving end of the motor is fixedly connected to a main shaft, the outside of the main shaft is fixedly connected to two gears, the left and right sides of the inner wall of the machine are slidably connected to racks, the gears are meshed with the racks, and the top of the rack is fixedly connected to a ejection block.
4. The high-gloss aluminum profile surface drawing treatment device according to claim 1, characterized in that: The inner side wall of the support block contacts the right inner wall of the platform, and the outer side wall of the support block contacts the right side of the bottom end of the conveying platform.
5. The high gloss aluminum profile surface drawing processing device according to claim 2, characterized in that: One side of the rubber pad is in contact with the right side of the push block, and the inner side wall of the support rod is slidably connected to the outer side of the support block.
6. The high-gloss aluminum profile surface drawing treatment device according to claim 1, characterized in that: One end of the spring is fixedly connected to one side of the inner wall of the support rod, and the other end of the spring is fixedly connected to one side of the outer side of the pull rod.
7. The high-gloss aluminum profile surface drawing treatment device according to claim 3, characterized in that: The outer portion of the main shaft is rotatably connected to the inner wall of the machine platform, and the outer portion of the gear is rotatably connected to the inner wall of the machine platform.
8. The high-gloss aluminum profile surface drawing treatment device according to claim 3, characterized in that: The outer portion of the top block is slidably connected to the top end of the inner wall of the machine platform, and the outer portion of the top block is slidably connected to the inner wall of the conveying platform.