Grinding and polishing treatment system
By designing a grinding and polishing treatment system including a linear conveying mechanism and a grinding and polishing system arranged on both sides, the problem of time-consuming traditional grinding methods is solved, and efficient grinding and polishing treatment of glass wine bottles is achieved, improving production efficiency and grinding and polishing quality.
Patent Information
- Application Number
- CN202421849624.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The traditional method of grinding the stitching of glass wine bottles takes a long time, has low processing efficiency, and requires two processes, which affects production efficiency.
A grinding and polishing treatment system is designed, and a linear conveying mechanism is used to fix the wine bottle horizontally, and a grinding system and polishing system are arranged on both sides of the conveying mechanism to realize static or dynamic grinding and polishing treatment, avoiding the slit or polishing of the two sides at the same time to prevent the wine bottle from bursting.
The grinding and polishing processing efficiency of glass wine bottles is improved, the grinding and polishing quality is optimized, and the requirements of high-end wine bottles are met, and the production efficiency is improved.
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Figure CN222903549U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of product grinding and processing equipment, and particularly relates to a grinding and polishing processing system. Background Art
[0002] During the forming process of a glass wine bottle, due to the opening and closing of the mold, lines that slightly protrude outward and run through the entire bottle body will be formed on both sides, commonly known as the joint line. The lines on both sides will affect the external beauty of the bottle itself and also the integrity of the decals or printed patterns on the bottle body. Generally, there are no special requirements for grinding the joint line of medium and low-grade wine bottles and those with weak design sense, but high-grade and strongly designed wine bottles require a smooth and flat bottle body to show the grade of the wine bottle. Therefore, the joint line of the glass wine bottle must be specially treated. The entire process includes four processes: grinding, polishing, bottle washing, and inspection.
[0003] The traditional grinding method is to fix the grinding disc and set it perpendicular to the wine bottle. After clamping the wine bottle to a specific position, the grinding disc rotates for grinding treatment. The joint lines on both sides are ground and polished separately, and two processes are required, which takes a long time and has low processing efficiency. Summary of the Utility Model
[0004] In view of this, the utility model provides a grinding and polishing processing system, aiming to improve the grinding and polishing efficiency of the joint line and help optimize the grinding and polishing quality.
[0005] To achieve the above purpose, the technical solution of the utility model is as follows:
[0006] A grinding and polishing processing system includes a linear conveying mechanism. Clamping mechanisms are distributed in the conveying direction of the linear conveying mechanism, and the clamping mechanisms are used to horizontally fix wine bottles;
[0007] A grinding system and at least one set of polishing systems are arranged in sequence in the conveying direction of the linear conveying mechanism. The grinding system includes two groups of grinding mechanisms respectively arranged on both sides of the linear conveying mechanism, and the polishing system includes two groups of polishing mechanisms respectively arranged on both sides of the linear conveying mechanism;
[0008] When the linear conveying mechanism conveys the wine bottle to the positions of the grinding system and the polishing system, the grinding mechanisms and the polishing mechanisms can respectively perform grinding and polishing treatments on the joint lines on the side of the wine bottle. At this time, the linear conveying mechanism is in a static or moving state to respectively achieve static and dynamic grinding.
[0009] With the above structure, select static or dynamic grinding methods for different wine bottles, so that the joint lines can achieve good grinding and polishing effects after passing through grinding and polishing in sequence, to meet the requirements of subsequent production.
[0010] Preferably, the grinding mechanism includes a grinding motor and a grinding disc connected to the output shaft of the grinding motor. With the above structure, the grinding motor drives the grinding disc to rotate to grind the joint seam.
[0011] Preferably, the two sets of grinding mechanisms are arranged staggeredly on both sides of the linear conveying mechanism, and the linear conveying mechanism is provided with a first baffle on the other side corresponding to the grinding mechanism. With the above structure, it is avoided that the joint seams on both sides of the glass wine bottle are ground simultaneously, causing the wine bottle to burst. The baffle is set to fix the wine bottle and prevent the slag from splashing.
[0012] Preferably, both the grinding motor and the first baffle are adjustably installed along the width direction of the linear conveying mechanism. With the above structure, the grinding and polishing machine can adapt to glass wine bottles of different sizes.
[0013] Preferably, the polishing mechanism includes a polishing motor and a polishing disc connected to the output shaft of the polishing motor. With the above structure, the polishing motor drives the polishing disc to rotate to polish the joint seam.
[0014] Preferably, the two sets of polishing mechanisms are arranged staggeredly on both sides of the linear conveying mechanism, and the linear conveying mechanism is provided with a second baffle on the other side corresponding to the polishing mechanism. With the above structure, it is avoided that the joint seams on both sides of the glass wine bottle are polished simultaneously, causing the wine bottle to burst. The baffle is set to fix the wine bottle and prevent the slag from splashing.
[0015] Preferably, the polishing mechanism is installed on the side of the linear conveying mechanism through a sliding module and an inclination adjustment mechanism. The sliding module is used to control the movement of the polishing mechanism along the width direction of the linear conveying mechanism, and the inclination adjustment mechanism is used to adjust the inclination of the polishing mechanism. With the above structure, a better polishing effect is achieved, meeting the requirements of high-precision grinding.
[0016] Preferably, the inclination adjustment mechanism includes a mounting seat and a motor seat. The motor seat mounts the polishing motor. The mounting seat is located below the polishing mechanism and includes a base and a vertical plate. One end of the motor seat is hinged to the vertical plate, and the other end is fixedly connected to the vertical plate through a locking device. With the above structure, the motor seat is fixed at different positions through the locking device to realize the inclination adjustment of the polishing disc.
[0017] Preferably, the locking device includes an arc groove on the vertical plate with the hinge point as the center of the circle, and the motor seat is locked and connected to the arc groove through a bolt. With the above structure, the adjustment is convenient.
[0018] Preferably, there are three sets of polishing systems, and the elevation angles and the static distances from the center line of the linear conveying mechanism of the three sets of polishing systems are all different. With the above structure, the requirements of high-precision grinding and polishing can be met.
[0019] Compared with the prior art, the beneficial effects of the present utility model are:
[0020] 1. By adopting a grinding and polishing treatment system provided by the present invention, a grinding mechanism and a polishing mechanism are arranged on both sides of the linear conveying mechanism. Therefore, after the wine bottle is conveyed in place, the grinding mechanism and the polishing mechanism can simultaneously process the joint line of the wine bottle, which improves the grinding and polishing efficiency of the joint line compared with the traditional method of grinding the joint lines on both sides of the wine bottle separately in two processes.
[0021] 2. The irregular burrs of different sizes and shapes left on the surface of the joint line of the glass wine bottle after grinding are polished by three sets of polishing systems. The elevation angles of the three sets of polishing systems and the static distances from the center line of the linear conveying mechanism are all different, which can fully cover and polish the burrs with good polishing effect. When the linear conveying mechanism conveys the wine bottle to the positions of the grinding system and the polishing system, it can be in a static or moving state to respectively achieve static and dynamic grinding to meet the high-precision grinding requirements.
[0022] 3. The grinding mechanism and the polishing mechanism are arranged staggeredly on both sides of the linear conveying mechanism, which can prevent the wine bottle from bursting due to simultaneous grinding or polishing of the joint lines on both sides of the glass wine bottle. The linear conveying mechanism is provided with baffles on the other side corresponding to the grinding mechanism and the polishing mechanism, which can fix the wine bottle and prevent the slag from splashing at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a top view of the present utility model;
[0024] Figure 2 is a schematic diagram showing the linear conveying mechanism A;
[0025] Figure 3 is a top view of the grinding mechanism 03;
[0026] Figure 4 is a top view of the polishing mechanism 04;
[0027] Figure 5 is a schematic diagram of the structure of the sliding module 11 and the inclination angle adjusting mechanism 12;
[0028] Figure 6 is a schematic diagram showing the upward-opening machine cover door 17. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] The present utility model will be further described below in conjunction with the embodiments and the drawings.
[0030] As Figure 1 and Figure 2As shown in the figure, a grinding and polishing system includes a linear conveying mechanism A. In this embodiment, the bottle is a wine bottle 02, and the linear conveying mechanism A is a chain-type conveying mechanism. Along the conveying direction of the linear conveying mechanism A, there is a clamping mechanism 01 for horizontally fixing the wine bottle 02. In the conveying direction of the linear conveying mechanism A, there are successively arranged a loading station D, a grinding system B, at least one set of polishing systems C, and an unloading station E. The grinding system B includes two sets of grinding mechanisms 03 respectively arranged on both sides of the linear conveying mechanism A, and the polishing system C includes two sets of polishing mechanisms 04 respectively arranged on both sides of the linear conveying mechanism A.
[0031] The worker fixes the wine bottle 02 on the clamping mechanism 01 at the loading station D. When the linear conveying mechanism A transports the wine bottle 02 to the positions of the grinding system B and the polishing system C, the grinding mechanism 03 and the polishing mechanism 04 can respectively perform grinding and polishing treatments on the joint line on the side of the wine bottle 02. At this time, the linear conveying mechanism A can be in a stationary or moving state to respectively achieve static and dynamic grinding. Static grinding means that the linear conveying mechanism A is stationary, and dynamic grinding means that the linear conveying mechanism A moves back and forth so that the wine bottle 02 moves relative to the grinding mechanism 03 and the polishing mechanism 04. After grinding and polishing, the wine bottle 02 is located at the unloading station E and is taken away by the worker for the next production process.
[0032] As Figure 1 and Figure 3 shown in the figure, the grinding mechanism 03 includes a grinding motor 05 and a grinding disc 06 connected to the output shaft of the grinding motor 05. The grinding disc 06 is connected to the grinding motor 05 through a coupling. The two sets of grinding mechanisms 03 are arranged staggeredly on both sides of the linear conveying mechanism A. Since the wine bottle 02 is made of glass, the staggered arrangement can prevent the wine bottle 02 from being squeezed and exploded due to stress concentration caused by grinding both sides of the wine bottle 02 at the same time. The linear conveying mechanism A is provided with a first baffle 07 on the other side corresponding to the grinding mechanism 03 for resisting the wine bottle 02 to prevent the wine bottle 02 from shifting. At the same time, the first baffle 07 has a certain height to prevent the flying of the ground glass slag. The grinding motor 05 and the first baffle 07 are both adjustable in installation along the width direction of the linear conveying mechanism A to adapt to wine bottles 02 of different sizes and meet different grinding requirements.
[0033] As Figure 1 and Figure 4 shown in the figure, the polishing mechanism 04 includes a polishing motor 08 and a polishing disc 09 connected to the output shaft of the polishing motor 08. The two sets of polishing mechanisms 04 are arranged staggeredly on both sides of the linear conveying mechanism A to prevent the wine bottle 02 from being squeezed and exploded due to stress concentration caused by polishing both sides of the wine bottle 02 at the same time. The linear conveying mechanism A is provided with a second baffle 10 on the other side corresponding to the polishing mechanism 04. The polishing mechanism 04 is installed on the side of the linear conveying mechanism A through a sliding module 11 and an inclination adjustment mechanism 12. Among them, the sliding module 11 is used to control the movement of the polishing mechanism 04 along the width direction of the linear conveying mechanism A, and the inclination adjustment mechanism 12 is used to adjust the inclination of the polishing mechanism 04.
[0034] As shown Figure 5 in the figure, the sliding module 11 includes a mounting base 13 and a frame 16. The mounting base 13 is located below the polishing mechanism 04 for mounting the polishing mechanism 04. The mounting base 13 is connected to the frame 16 through a screw-nut linear module or a cylinder, and can slide relative to the frame 16 to adjust the distance between the polishing disc 09 and the wine bottle 02, so as to achieve the best polishing effect.
[0035] The inclination adjustment mechanism 12 includes a mounting base 13 and a motor base 14. The motor base 14 mounts the polishing motor 08. The mounting base 13 includes a base 131 and a vertical plate 132. One end of the motor base 14 is hinged to the vertical plate 132, and the other end is fixedly connected to the vertical plate 132 through a locking device 15. The motor base 14 is fixed at different positions through the locking device 15 to realize the inclination adjustment of the polishing disc 09.
[0036] In this embodiment, there are three sets of polishing systems C. The elevation angles of the three sets of polishing systems C and the static distances from the center line of the distance linear conveying mechanism A are all different. The elevation angles of the three sets of polishing systems C can be set to upward, facing forward, and downward respectively, and the static distances from the center line of the distance linear conveying mechanism A can be set to n + 0.01, n + 0.03, and n + 0.05 respectively, where n is the distance from the center line of the linear conveying mechanism A to the joint line of the wine bottle 02.
[0037] Among them, when each polishing system C with different intervals works, after the polishing disc 09 rotates, it gently contacts the joint line of the wine bottle 02. The three sets of polishing systems C can comprehensively cover the irregular burrs after grinding, and solve the technical problem of poor polishing effect caused by different protruding heights and angles of the burrs microscopically, so as to achieve an ideal polishing effect.
[0038] The locking device 15 includes an arc groove 132a on the vertical plate 132 with the hinge point as the center of the circle. The motor base 14 is locked and connected to the arc groove 132a through bolts. In this embodiment, there are two arc grooves 132a with different radii on the vertical plate 132 with the hinge point as the center of the circle. One arc groove 132a is located in the upper part of the vertical plate 132, and one arc groove 132a is located in the lower part of the vertical plate 132. The motor base 14 is connected to the two arc grooves 132a through two bolts respectively, and the connection is more stable.
[0039] As Figure 6 shown in the figure, upper-lift machine cover doors 17 are provided at corresponding positions of the grinding system B and the polishing system C to facilitate the adjustment of the positions of the grinding mechanism 03 and the polishing mechanism 04, so that they can adapt to wine bottles 02 of different sizes and meet the high-precision grinding requirements. Each grinding mechanism 03 and polishing mechanism 04 is provided with an independent water pipe for water supply to ensure the best grinding and polishing effect.
[0040] Finally, it should be noted that the above description is only the preferred embodiment of the present utility model. Under the inspiration of the present utility model, those of ordinary skill in the art can make various similar representations without violating the purpose and claims of the present utility model. Such transformations all fall within the protection scope of the present utility model.
Claims
1. A grinding and polishing system, characterized in that: It comprises a linear conveying mechanism (A), wherein a clamping mechanism (01) is distributed in the conveying direction of the linear conveying mechanism (A), and the clamping mechanism (01) is used to horizontally fix the wine bottle (02); A grinding system (B) and at least one polishing system (C) are sequentially arranged in the conveying direction of the linear conveying mechanism (A), wherein the grinding system (B) comprises two groups of grinding mechanisms (03) respectively arranged on both sides of the linear conveying mechanism (A), and the polishing system (C) comprises two groups of polishing mechanisms (04) respectively arranged on both sides of the linear conveying mechanism (A); When the linear conveying mechanism (A) conveys the wine bottle (02) to the grinding system (B) and the polishing system (C), the grinding mechanism (03) and the polishing mechanism (04) can grind and polish the seam line (201) on the side of the wine bottle (02) respectively; When the grinding mechanism and the polishing mechanism are grinding and polishing the wine bottles, the conveying mechanism (A) is in a stationary or moving state to respectively realize static and dynamic grinding.
2. The grinding and polishing system according to claim 1, characterized in that: The grinding mechanism (03) comprises a grinding motor (05) and a grinding disc (06) connected to the output shaft of the grinding motor (05).
3. The grinding and polishing system according to claim 2, characterized in that: The two groups of grinding mechanisms (03) are staggeredly arranged on both sides of the linear conveying mechanism (A), and the linear conveying mechanism (A) is provided with a first baffle (07) on the other side corresponding to the grinding mechanism (03).
4. The grinding and polishing system according to claim 3, characterized in that: The grinding motor (05) and the first baffle (07) are both adjustably mounted along the width direction of the linear conveying mechanism (A).
5. A grinding and polishing system according to claim 1, characterized in that: The polishing mechanism (04) comprises a polishing motor (08) and a polishing disc (09) connected to an output shaft of the polishing motor (08).
6. The grinding and polishing system according to claim 1, characterized in that: The two groups of polishing mechanisms (04) are staggeredly arranged on both sides of the linear conveying mechanism (A), and the linear conveying mechanism (A) is provided with a second baffle (10) on the other side corresponding to the polishing mechanism (04).
7. The grinding and polishing system according to claim 1, characterized in that: The polishing mechanism (04) is installed on the side of the linear conveying mechanism (A) through a sliding module (11) and an inclination adjustment mechanism (12), wherein the sliding module (11) is used to control the movement of the polishing mechanism (04) along the width direction of the linear conveying mechanism (A), and the inclination adjustment mechanism (12) is used to adjust the inclination angle of the polishing mechanism (04).
8. The grinding and polishing system according to claim 7, characterized in that: The inclination adjustment mechanism (12) comprises a mounting seat (13) and a motor seat (14); the motor seat (14) is mounted with a polishing motor (08); the mounting seat (13) is located below the polishing mechanism (04) and comprises a base (131) and a vertical plate (132); one end of the motor seat (14) is hinged on the vertical plate (132), and the other end is fixedly connected to the vertical plate (132) via a locking device (15).
9. The grinding and polishing system according to claim 8, characterized in that: The locking device (15) comprises a circular arc groove (132a) on the vertical plate (132) with the hinge point as the center of the circle, and the motor seat (14) is locked and connected to the circular arc groove (132a) by bolts.
10. The grinding and polishing system according to claim 1, characterized in that: There are three sets of polishing systems (C), and the elevation angles and static distances from the center line of the linear conveying mechanism (A) of the three sets of polishing systems (C) are different.
Citation Information
Cited By
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