Load polishing test equipment

By designing the load grinding test equipment, the problem of inaccurate testing of handheld grinding/polishing tools is solved, and accurate evaluation and comparison of tool performance is achieved.

CN222903556UActive Publication Date: 2025-05-27ZHEJIANG XINYUAN ELECTRICAL APPLIANCE MFG
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Patent Information

Application Number
CN202421850496.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-05-27
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

The prior art is difficult to achieve accurate testing of handheld grinding/polishing tools, resulting in difficulties for users in selecting the right tool.

Method used

A load grinding testing equipment is designed, including equipment cabinets, clamping components and load modules. The positioning and stable movement of the test tools are achieved through guide rails and compression devices, and the precise load is provided through the load modules.

Benefits of technology

The device effectively eliminates the unstable factors in manual testing, provides unified testing conditions, and ensures the accuracy and reliability of test results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses load polishing test equipment which comprises an equipment cabinet and a clamping assembly, a working table top used for placing a test consumption part is formed on the equipment cabinet, a guide rail is arranged on the working table top, and the clamping assembly is connected to the guide rail in a sliding mode. The clamping assembly comprises a positioning plate used for fixing equipment to be tested and a load module arranged above the equipment to be tested. According to the load polishing test equipment provided by the utility model, the test consumption part and the to-be-tested polishing tool are respectively positioned through the working table and the clamping assembly, and the stable movement of the polishing tool on the consumption part is realized through the guide rail under the condition that the positions and relative positions of the test consumption part and the to-be-tested polishing tool are ensured to be stable; the polishing tool is accurately loaded on the consumption part through the load module, unstable factors during manual testing are effectively eliminated, unified testing conditions are provided, and therefore an accurate testing result can be obtained.
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Description

Technical Field

[0001] The utility model belongs to the field of power tools and relates to a load grinding test device. Background Art

[0002] Among the classifications of power tools, there are various types of tools corresponding to grinding / polishing, and among them, handheld grinding / polishing tools are one of the more widely used types, including handheld sanding machines, etc. Although these products tend to have the same principle in theory, there are many differences in their respective performances, resulting in different grinding / polishing effects.

[0003] In the existing processing work of materials such as plates, due to differences in the nature of the materials and processing requirements, etc., it is necessary to correspondingly select the most suitable grinding / polishing tool. Therefore, before processing, users need to test multiple grinding / polishing tools. However, since the grinding effect of handheld tools depends more on the operation method of the user, and it is difficult for users to achieve a unified standard when testing different tools, the test effects of multiple tools are inaccurate, which is not conducive to users selecting the most suitable grinding / polishing tool. Summary of the Utility Model

[0004] The utility model aims to overcome the deficiencies of the prior art and provides a load grinding test device.

[0005] To achieve the above object, the utility model adopts the following technical solutions:

[0006] A load grinding test device includes an equipment cabinet and a clamping assembly. A workbench surface for placing test consumables is formed on the equipment cabinet. A guide rail is arranged on the workbench surface. The clamping assembly is slidably connected to the guide rail. The clamping assembly includes a positioning plate for fixing the device to be tested and a load module arranged above the device to be tested. The grinding wheel of the device to be tested faces downward and contacts the test consumables, and the load module provides a downward thrust to the device to be tested.

[0007] Further, the positioning plate has a U-shaped structure and is provided with an opening for horizontally installing the device to be tested. A blocking rod is arranged at the opening, and the blocking rod is detachably connected to the positioning plate.

[0008] Further, grooves are respectively arranged on both sides of the positioning plate at the opening. Both ends of the blocking rod are respectively arranged in the grooves. Magnets are arranged at the bottom of the grooves, and the blocking rod is made of magnetic metal material.

[0009] Further, the clamping assembly includes a connecting plate, the positioning plate is fixedly connected to the connecting plate, the load module is arranged on the top of the connecting plate, a bottom plate is arranged on one side of the connecting plate, and the bottom plate is slidably connected to the guide rail.

[0010] Further, the load module includes a gravity block and a jacking cylinder. A slide rail is vertically arranged on the connecting plate. The jacking cylinder is slidably connected to the slide rail. The gravity block is fixedly connected to the jacking cylinder. The telescopic end of the jacking cylinder is connected to the connecting plate.

[0011] Further, a pressing device is further arranged on the workbench surface. The pressing device includes a pressing plate and a pressing cylinder. The pressing cylinder is fixedly connected to the equipment cabinet. The pressing plate is connected to the telescopic end of the pressing cylinder. One end of the pressing plate is used to abut against the test consumable.

[0012] Further, an operation panel is further included. The operation panel is arranged above the workbench surface. The operation panel includes a touch display screen and a switch.

[0013] Further, a perforated plate is arranged on the workbench surface.

[0014] Further, a dust collection hopper and a vacuum cleaner assembly are further arranged in the equipment cabinet. The dust collection hopper is arranged at the bottom of the perforated plate. The vacuum cleaner assembly is connected to the dust collection hopper.

[0015] In summary, the beneficial effects of the present utility model are as follows:

[0016] The load grinding test equipment provided by the present utility model positions the test consumable and the grinding tool to be tested through the workbench surface and the clamping assembly respectively. While ensuring the stability of the positions and relative positions of the test consumable and the grinding tool to be tested, the grinding tool is stably moved on the consumable through the guide rail, and the precise load of the grinding tool on the consumable is realized through the load module, effectively eliminating the unstable factors during manual testing and providing unified test conditions, so as to obtain accurate test results. Description of the Drawings

[0017] Figure 1 is a schematic structural diagram of the load grinding test equipment of the present utility model.

[0018] Figure 2 is Figure 1 the side view in

[0019] Figure 3 is Figure 1 the top view in

[0020] Figure 4 is Figure 2An enlarged schematic diagram of the clamping component part.

[0021] Figure 5 is Figure 4 A schematic structural diagram when the load module is working.

[0022] Figure 6 A schematic structural diagram of the positioning plate.

[0023] Figure 7 is Figure 1 An enlarged schematic diagram of A in

[0024] Identifications in the figure: 1. Equipment cabinet; 11. Workbench surface; 12. Dust collection hopper; 13. Vacuum cleaner assembly; 2. Test consumables; 3. Clamping component; 31. Connecting plate; 321. Guide rail; 322. Bottom plate; 33. Positioning plate; 331. Stop bar; 332. Groove; 333. Magnet; 34. Sander; 351. Gravity block; 352. Jacking cylinder; 4. Pressing device; 41. Pressing plate, 42. Pressing cylinder; 43. Bracing plate; 5. Bracket; 51. Operation panel; 511. Cable chain; 52. Lighting lamp. Specific embodiments

[0025] The following uses specific specific examples to illustrate the implementation manners of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation manners. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that, without conflict, the following embodiments and the features in the embodiments can be combined with each other.

[0026] It should be noted that the diagrams provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner. Therefore, only the components related to the present invention are shown in the diagrams, rather than being drawn according to the number, shape, and size of the components during actual implementation. The type, quantity, and ratio of each component during actual implementation can be arbitrarily changed, and the component layout type may also be more complex.

[0027] All directional indications (such as up, down, left, right, front, back, horizontal, vertical...) in the embodiments of the present invention are only used to explain the relative position relationship and movement conditions between components in a certain specific posture. If this specific posture changes, then the directional indication also changes accordingly.

[0028] Due to reasons such as installation errors, the parallel relationship referred to in the embodiments of the present invention may actually be an approximate parallel relationship, and the vertical relationship may actually be an approximate vertical relationship.

[0029] The present utility model provides a load grinding test device, which is mainly used for performing grinding / polishing performance tests on existing handheld grinding / polishing devices, comparing and testing different models of devices under the premise of providing unified test conditions, etc. Preferably, in this embodiment, the grinding / polishing device is a handheld sander 34. Refer to Figure 1 , the load grinding test device includes an equipment cabinet 1, a pressing device 4, and a clamping assembly 3.

[0030] Refer to Figure 2 and Figure 3 , a horizontal workbench surface 11 is provided in the middle of the equipment cabinet 1. The workbench surface 11 is used to set test consumables 2 for grinding tests. The test consumables 2 are mainly plates, preferably wooden boards. The wooden boards are placed flat on the workbench surface 11. A pressing device 4 for fixing the test consumables 2 in the horizontal direction is provided on the side of the workbench surface 11.

[0031] A perforated plate is provided on the surface of the workbench surface 11. A dust collection hopper 12 and a vacuum cleaner assembly 13 are connected and provided below the perforated plate. The debris and dust generated during the grinding work of the test consumables 2 can fall downward through the perforated plate into the dust collection hopper 12. When the vacuum cleaner assembly 13 works, it can also generate suction on the surface of the dust collection hopper 12 to attract dust and debris.

[0032] Refer to Figure 3 and Figure 7 , the pressing device 4 includes a pressing plate 41 and a resisting plate 43 respectively arranged on opposite sides of the workbench surface 11. The resisting plate 43 is fixedly connected to the workbench surface 11. A pressing cylinder 42 is provided on the pressing plate 41. The pressing cylinder 42 is fixedly connected to the workbench surface 11. The pressing plate 41 is fixed to the telescopic end of the pressing cylinder 42. The telescopic movement of the pressing cylinder 42 drives the horizontal lateral movement of the pressing plate 41. When the test consumables 2 are placed on the workbench surface 11, one end of the test consumables 2 abuts against the resisting plate 43, and the other end is tightly pressed by the pressing plate 41, so as to realize the full fixation of the test consumables 2 on the workbench surface 11.

[0033] Refer to Figure 4 and Figure 5, the clamping assembly 3 is arranged above the workbench surface 11 and includes a connecting plate 31 and a positioning plate 33. The positioning plate 33 is used for fixedly installing the device to be tested, that is, the sander 34. The positioning plate 33 is installed at one end of the connecting plate 31. A translation module is arranged on one side of the workbench surface 11. The translation module includes a guide rail 321 and a bottom plate 322 slidably connected to the guide rail 321. The connecting plate 31 is fixedly connected to the bottom plate 322. The translational movement of the bottom plate 322 along the guide rail 321 drives the translation of the sander 34 clamping assembly 3, so that the sander 34 can travel and polish along the surface of the test consumable 2. Among them, the driving mode of the relative sliding translation between the bottom plate 322 and the guide rail 321 can adopt an electric form, that is, similar to the principle of a linear motor.

[0034] In this embodiment, the sander 34 includes a machine shell and a motor arranged in the machine shell. A grinding wheel is arranged at the bottom of the machine shell. The grinding wheel is driven by the motor to rotate and polish. After the sander 34 is installed on the positioning plate 33, the grinding wheel is arranged downward on the top surface of the test consumable 2. When the sander 34 is started, the surface of the test consumable 2 is polished. During the translation of the clamping assembly 3 along the guide rail 321, the sander 34 is translated and polished along the surface of the test consumable 2.

[0035] Refer to Figure 6 , the positioning plate 33 has a U-shaped structure and includes an opening for the horizontal installation of the sander 34 into the positioning plate 33. During installation, the inner peripheral wall of the U-shape of the positioning plate 33 is used to be clamped with the outer peripheral wall of the machine shell of the sander 34, and the grinding wheel of the sander 34 is placed horizontally downward on the surface of the test consumable 2.

[0036] In order to limit the position of the sander 34 in the positioning plate 33, a stop bar 331 is further arranged on the positioning plate 33. The stop bar 331 is horizontally arranged at the opening of the U-shaped structure of the positioning plate 33, so as to form a closure for the sander 34, ensure the stable position of the sander 34 during the translational polishing work, and avoid shaking.

[0037] The shift lever 331 and the positioning plate 33 are connected in a quickly detachable manner. On both sides of the opening of the U-shaped structure on the positioning plate 33, grooves 332 are respectively provided. When the shift lever 331 is installed, both ends of the shift lever 331 are respectively arranged in the two grooves 332, and the side walls of the grooves 332 form a restriction on the shift lever 331 to restrict the lateral movement of the shift lever 331. The shift lever 331 can be separated from the positioning plate 33 vertically, so as to achieve quick disassembly and assembly. Further, a magnet 333 is provided at the bottom of the groove 332. The shift lever 331 is made of magnetic metal material. When the shift lever 331 is installed on the positioning plate 33, the magnet 333 generates a certain suction force on the shift lever 331 to maintain it in the groove 332 and prevent the shift lever 331 from falling off under the action of some external forces or equipment vibrations.

[0038] Further, in order to adapt to the installation of different models of sanding machines 34, the positioning plate 33 and the connecting plate 31 are detachably connected by bolts, so that when installing different models of sanding machines 34, a positioning plate 33 with different U-shaped structure sizes can be selected for installation.

[0039] Further, a load module is further provided on the upper part of the connecting plate 31. The load module includes a gravity block 351 and a jacking cylinder 352. The gravity block 351 is fixedly connected to the jacking cylinder 352. A slide rail is arranged vertically on the connecting plate 31. The jacking cylinder 352 is slidably connected to the chute and can move up and down along the chute. The telescopic end of the jacking cylinder 352 is fixedly connected to the top of the connecting plate 31 upward. When the jacking cylinder 352 drives the telescopic end to expand and contract, it drives the jacking cylinder 352 to move up and down along the chute, and correspondingly drives the gravity block 351 to move up and down. When the gravity block 351 abuts against the top of the sanding machine 34 downward, the further expansion and contraction amount of the jacking cylinder 352 can be used to adjust the thrust applied by the gravity block 351 to the sanding machine 34, so as to realize the adjustment of the load of the grinding wheel on the surface of the test consumable 2 and achieve different grinding effects.

[0040] Above the equipment cabinet 1, there is a bracket 5. On the bracket 5, there is a downward-facing lighting lamp 52 to provide illumination to the workbench surface 11. The control operation module is fixedly installed on the bracket 5. The control operation module includes an operation panel 51, and a touch display screen, an emergency stop switch, a pressing switch, a lighting switch, a main switch, and a start switch integrated on the operation panel 51. The emergency stop switch is used to control the emergency stop of the sander 34 and the clamping assembly 3. The pressing switch is used to control the action of the pressing cylinder 42. The lighting switch is used to control the on / off of the lighting lamp 52. The main switch is used to control the total power supply of the sander 34 load grinding test equipment. The start switch is used to control the on / off of the motor of the sander 34. Multiple adjustable parameters are displayed in the touch display screen, including the maximum speed of the clamping assembly 3 moving along the guide rail 321 and the adjustable speed range, adjustable distance range for reciprocating movement, cumulative grinding time and start / stop cycle of the sander 34, input of the running time and intermittent time of the sander 34, input of the on / off time of the test power supply, input of the start / stop time for single work, the pressure exerted by the load module on the sander 34, etc.

[0041] The clamping assembly 3 and the control operation module are electrically connected through wires to achieve signal transmission control between each module. A wire chain 511 is provided outside the wires for protection.

[0042] Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

Claims

1. A load grinding test device, characterized in that: It includes an equipment cabinet (1) and a clamping assembly (3). A workbench surface (11) for placing test consumables (2) is formed on the equipment cabinet (1). A guide rail (321) is arranged on the workbench surface (11). The clamping assembly (3) is slidably connected to the guide rail (321). The clamping assembly (3) includes a positioning plate (33) for fixing the device to be tested and a load module arranged above the device to be tested. The grinding wheel of the device to be tested faces downward and contacts the test consumable (2), and the load module provides a downward thrust to the device to be tested.

2. A load grinding test device according to claim 1, characterized in that: The positioning plate (33) is in a U-shaped structure and is provided with an opening for horizontally installing the device to be tested. A stop bar (331) is arranged at the opening, and the stop bar (331) is detachably connected to the positioning plate (33).

3. A load grinding test device according to claim 2, characterized in that: On both sides of the positioning plate (33) at the opening, grooves (332) are respectively arranged. Both ends of the stop bar (331) are respectively arranged in the grooves (332). Magnets (333) are arranged at the bottom of the grooves (332), and the stop bar (331) is made of magnetic metal material.

4. A load grinding test device according to claim 1, characterized in that: The clamping assembly (3) includes a connecting plate (31). The positioning plate (33) is fixedly connected to the connecting plate (31). The load module is arranged on the top of the connecting plate (31). A bottom plate (322) is arranged on one side of the connecting plate (31), and the bottom plate (322) is slidably connected to the guide rail (321).

5. A load grinding test device according to claim 4, characterized in that: The load module includes a gravity block (351) and a jacking cylinder (352). A slide rail is arranged vertically on the connecting plate (31). The jacking cylinder (352) is slidably connected to the slide rail. The gravity block (351) is fixedly connected to the jacking cylinder (352), and the telescopic end of the jacking cylinder (352) is connected to the connecting plate (31).

6. A load grinding test device according to claim 1, characterized in that: A pressing device (4) is further arranged on the workbench surface (11). The pressing device (4) includes a pressing plate (41) and a pressing cylinder (42). The pressing cylinder (42) is fixedly connected to the equipment cabinet (1). The pressing plate (41) is connected to the telescopic end of the pressing cylinder (42), and one end of the pressing plate (41) is used to abut against the test consumable (2).

7. A load grinding test device according to claim 1, characterized in that: It further includes an operation panel (51). The operation panel (51) is arranged above the workbench surface (11). The operation panel (51) includes a touch display screen and a switch.

8. The load grinding test equipment according to claim 1, characterized in that: A perforated plate is arranged on the workbench surface (11).

9. A load grinding test device according to claim 8, characterized in that: A dust collecting hopper (12) and a vacuum cleaner assembly (13) are further arranged in the equipment cabinet (1). The dust collecting hopper (12) is arranged at the bottom of the perforated plate, and the vacuum cleaner assembly (13) is connected to the dust collecting hopper (12).