Rust removal device for nonferrous metal processing

By designing a rust removal device including a vibration assembly and a storage box, the material plate with vibrating and spiral structures is used to remove rust of non-ferrous metals, the problems of low efficiency and high labor intensity of traditional mechanical rust removal devices are solved, and efficient non-ferrous metal rust removal is achieved.

CN222903592UActive Publication Date: 2025-05-27FOSHAN JUHENG ALUMINUM CO LTD
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Patent Information

Application Number
CN202421626148.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-05-27
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

Traditional mechanical rust removal devices for non-ferrous metal processing require manual rust removal. When facing the demand for a large number of non-ferrous metals, the labor intensity is high and the rust removal efficiency is low.

Method used

A rust removal device including a vibration assembly and a storage box is designed. The vibration assembly is used to make the grinding stone in the hopper rub against the non-ferrous metal, and the grinding stone is filtered out through the material plate and holes of the spiral structure, thereby realizing the rust removal of non-ferrous metals.

Benefits of technology

The device can remove rust on a large number of non-ferrous metals at the same time, significantly improving efficiency and reducing labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rust removal device for nonferrous metal processing, which comprises a vibration component and a storage box positioned on one side of the vibration component, and further comprises a drainage mechanism for draining water after the device is cleaned; a hopper is arranged on the outer wall of the top of the vibration assembly, a stand column is arranged on the inner wall of the bottom of the hopper, a material plate is installed on the outer wall of the stand column, a plurality of holes are formed in one side of the outer wall of the top of the material plate, a guide plate is connected to one end of the material plate, and a conveying pipe is installed on the outer wall of one side of the hopper. And a plurality of atomizing nozzles are connected to the outer wall of one side of the conveying pipe. The rust removal device for non-ferrous metal processing has the technical effect of improving the rust removal efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of rust removal, in particular to a rust removal device for non-ferrous metal processing. Background Art

[0002] Nonferrous metals are a general term for all metals other than iron, manganese and chromium. They can be divided into heavy metals (such as copper, lead and zinc), light metals (such as aluminum and magnesium), precious metals (such as gold, silver and platinum) and rare metals (such as tungsten, molybdenum, germanium, lithium, lanthanum and uranium).

[0003] The patent document with application number 202011372153.0 discloses a rust removal device for non-ferrous metal processing, including a water pump, a support plate, a connecting piece and a cleaning brush. A vertical plate and two side plates are fixed to the top of the two support plates. The tops of the two vertical plates are connected to the supports. Two hydraulic rods are fixed to the top of the supports.

[0004] Rust removal of non-ferrous metals includes mechanical rust removal and chemical rust removal methods. However, traditional mechanical rust removal equipment for non-ferrous metal processing requires manual rust removal one by one. When faced with a large number of non-ferrous metal rust removal needs, the labor intensity is high and the rust removal efficiency is low. Utility Model Content

[0005] The utility model discloses a rust removal device for nonferrous metal processing, aiming to solve the technical problems that mechanical rust removal devices for nonferrous metal processing need to be manually rusted one by one, and when faced with the demand for rust removal of a large number of nonferrous metals, the labor intensity is high and the rust removal efficiency is low.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A rust removal device for nonferrous metal processing, comprising a vibration component and a storage box located on one side of the vibration component, and further comprising:

[0008] Drainage mechanism, used for drainage after device cleaning;

[0009] A hopper is provided on the top outer wall of the vibration component, a column is provided on the bottom inner wall of the hopper, a material plate is installed on the outer wall of the column, a plurality of holes are opened on one side of the top outer wall of the material plate, a guide plate is connected to one end of the material plate, a delivery pipe is installed on the outer wall of one side of the hopper, and a plurality of atomizing nozzles are connected to the outer wall of one side of the delivery pipe.

[0010] In this solution, the grinding stone and non-ferrous metal in the hopper are rubbed against each other through a vibration component, and rise along the material plate, and then the grinding stone is filtered out through the holes, thereby completing the rust removal of the non-ferrous metal. Compared with traditional mechanical rust removal devices, this method can remove rust on a large number of non-ferrous metals at the same time with high efficiency.

[0011] In a preferred solution, the drainage mechanism includes a water outlet pipe plugged into the outer wall of the hopper, a filter is provided at one end of the water outlet pipe, and a valve is installed on the outer wall of the water outlet pipe.

[0012] In order to facilitate the cleaning of the grinding stone, a water outlet pipe is added to the hopper. After the rust on the non-ferrous metal is removed, water can be directly added to the hopper to clean the grinding stone, and then the valve can be opened to discharge the water in the hopper. There is no need to take out the grinding stone, which makes cleaning more convenient.

[0013] As can be seen from the above, a rust removal device for non-ferrous metal processing includes a vibration component and a storage box located on one side of the vibration component, and also includes:

[0014] Drainage mechanism, used for drainage after device cleaning;

[0015] The top outer wall of the vibration component is provided with a hopper, the bottom inner wall of the hopper is provided with a column, the outer wall of the column is provided with a material plate, one side of the top outer wall of the material plate is provided with a plurality of holes, one end of the material plate is connected with a guide plate, a delivery pipe is provided with an outer wall of one side of the hopper, and a plurality of atomizing nozzles are connected to an outer wall of one side of the delivery pipe. The rust removal device for non-ferrous metal processing provided by the utility model has the technical effect of improving rust removal efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model is a schematic diagram of the overall structure of a rust removal device for nonferrous metal processing.

[0017] Figure 2 The utility model is a schematic diagram of the material plate structure of a rust removal device for non-ferrous metal processing.

[0018] Figure 3 The utility model is a schematic diagram of the filter structure of a rust removal device for non-ferrous metal processing.

[0019] In the attached figure: 1. vibration assembly; 2. hopper; 3. column; 4. guide plate; 5. storage box; 6. delivery pipe; 7. water outlet pipe; 8. valve; 9. material plate; 11. hole; 12. atomizing nozzle; 13. filter. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application usually described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.

[0021] The utility model discloses a rust removal device for non-ferrous metal processing, which is mainly used for traditional mechanical rust removal devices for non-ferrous metal processing, and needs to be manually rusted one by one. When faced with the demand for rust removal of a large number of non-ferrous metals, the labor intensity is high and the rust removal efficiency is low.

[0022] Reference Figure 1 and Figure 2 A rust removal device for non-ferrous metal processing includes a vibration component 1 and a storage box 5 located on one side of the vibration component 1, and also includes:

[0023] Drainage mechanism, used for drainage after device cleaning;

[0024] A hopper 2 is fixedly connected to the top outer wall of the vibration component 1, a column 3 is fixedly installed on the bottom inner wall of the hopper 2, a material plate 9 is fixedly installed on the outer wall of the column 3, a plurality of holes 11 are opened on one side of the top outer wall of the material plate 9, a guide plate 4 is fixedly connected to one end of the material plate 9, a delivery pipe 6 is fixedly installed on the outer wall of one side of the hopper 2, a plurality of atomizing nozzles 12 are fixedly connected to the outer wall of one side of the delivery pipe 6, the position of the hole 11 corresponds to the lowest position of the material plate 9, and the diameter of the hole 11 is 2 cm.

[0025] A grinding stone is placed in the hopper 2 to remove rust from nonferrous metals, and the diameter of the hole 11 is larger than the diameter of the grinding stone.

[0026] Among them, the material plate 9 is set as a spiral structure, and the bottom end of the material plate 9 contacts the inner wall of the bottom of the hopper 2. The vibration component 1 vibrates vertically up and down, so that the grinding stone and non-ferrous metal in the hopper 2 move upward along the material plate 9 while vibrating.

[0027] The atomizing nozzle 12 is configured as a downwardly inclined structure with an inclination angle of 30-40 degrees, so that the sprayed rust remover can contact the grinding stone more comprehensively.

[0028] It should be noted that one end of the delivery pipe 6 is connected to a rust remover delivery device (this structure is not shown).

[0029] During specific use, a grinding stone is placed in the hopper 2, and non-ferrous metals are placed in the hopper 2. The vibration component 1 is started, and the pulse electromagnet generates on and off power under the action of the current, driving the hopper 2 to vibrate vertically up and down, and the inclined spring sheet connected to the hopper 2 will produce a torsional vibration. Under the combination of the two vibrations, the grinding stone and non-ferrous metals in the hopper 2 slowly move upward along the material plate 9 during the vibration. The non-ferrous metals are polished by the grinding stone during the vibration to remove rust. At the same time, the atomizing nozzle 12 intermittently sprays rust remover to assist the grinding stone in removing rust. Finally, when passing through the hole 11, the grinding stone falls back to the bottom of the hopper 2 for circulation, and the non-ferrous metals are transported to the storage box 5 through the guide plate 4.

[0030] Reference Figure 1 and Figure 3 In a preferred embodiment, the drainage mechanism includes a water outlet pipe 7 plugged into the outer wall of the hopper 2, a filter screen 13 is fixedly installed at one end of the water outlet pipe 7, and a valve 8 is installed on the outer wall of the water outlet pipe 7.

[0031] It should be noted that the holes 11 of the filter 13 are smaller than the grinding stone.

[0032] Specifically, after the rust removal of non-ferrous metals is completed, the valve 8 is closed, and then clean water is added to the hopper 2. The grinding stone is cleaned by vibration through the vibration component 1. After the cleaning is completed, the valve 8 is opened to discharge the water in the hopper 2. The filter 13 can prevent the grinding stone from being discharged.

[0033] Working principle: When in use, a grinding stone is placed in the hopper 2, and non-ferrous metals are placed in the hopper 2. The vibration component 1 is started, and the pulse electromagnet generates on-off power under the action of the current, driving the hopper 2 to vibrate vertically up and down, and the inclined spring sheet connected to the hopper 2 will produce a torsional vibration. Under the combination of the two vibrations, the grinding stone and the non-ferrous metal in the hopper 2 slowly move upward along the material plate 9 during the vibration. The non-ferrous metal is polished by the grinding stone during the vibration to remove rust. At the same time, the atomizing nozzle 12 intermittently sprays rust remover to assist the grinding stone in removing rust. Finally, when passing through the hole 11, the grinding stone falls back to the bottom of the hopper 2 for circulation, and the non-ferrous metal is transported to the storage box 5 through the guide plate 4. After the non-ferrous metal is derusted, the valve 8 is closed, and then clean water is added to the hopper 2. After the vibration component 1 vibrates, the grinding stone is cleaned. After cleaning, the valve 8 is opened to discharge the moisture in the hopper 2. The filter 13 can prevent the grinding stone from being discharged.

[0034] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.

Claims

1. A rust removal device for non-ferrous metal processing, comprising a vibration component (1) and a storage box (5) located on one side of the vibration component (1), characterized in that: Also includes: Drainage mechanism, used for drainage after device cleaning; A hopper (2) is provided on the top outer wall of the vibration component (1), a column (3) is provided on the bottom inner wall of the hopper (2), a material plate (9) is installed on the outer wall of the column (3), a plurality of holes (11) are opened on one side of the top outer wall of the material plate (9), a guide plate (4) is connected to one end of the material plate (9), a delivery pipe (6) is installed on one side outer wall of the hopper (2), and a plurality of atomizing nozzles (12) are connected to one side outer wall of the delivery pipe (6).

2. A rust removal device for nonferrous metal processing according to claim 1, characterized in that: The material plate (9) is configured as a spiral structure, and the bottom end of the material plate (9) is in contact with the inner wall of the bottom of the hopper (2).

3. A rust removal device for nonferrous metal processing according to claim 2, characterized in that: The vibration component (1) vibrates vertically up and down.

4. The rust removal device for nonferrous metal processing according to claim 1, characterized in that: The position of the hole (11) corresponds to the lowest position of the material plate (9).

5. A rust removal device for nonferrous metal processing according to claim 4, characterized in that: The atomizing nozzle (12) is configured as a downwardly inclined structure, and the inclination angle is 30-40 degrees.

6. The rust removal device for nonferrous metal processing according to claim 1, characterized in that: The diameter of the hole (11) is 2 cm.

7. A rust removal device for nonferrous metal processing according to claim 6, characterized in that: The drainage mechanism comprises a water outlet pipe (7) plugged into the outer wall of the hopper (2), a filter screen (13) is provided at one end of the water outlet pipe (7), and a valve (8) is installed on the outer wall of the water outlet pipe (7).

Citation Information

Patent Citations

  • Rust removing device for non-ferrous metal processing

    CN112642773A