Rough machining tool for vehicle-mounted air conditioner compressor cylinder body

By designing rough processing tooling for the cylinder block of the vehicle-mounted air conditioning compressor, the combined structure of the lower plate, the prism and the inner top block is used to solve the problem that the cylinder raw materials are prone to tilt when fixed, and achieve higher accuracy and stability.

CN222903806UActive Publication Date: 2025-05-27YANTAI RILENG ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202421986350.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-05-27
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

When the existing tooling fixes the compressor cylinder raw material, it fixes the outer annular surface of the cylinder through multiple jaws, causing the cylinder raw material to easily tilt.

Method used

A rough machining tool for the cylinder block of an on-board air conditioner compressor is designed. By setting up a lower plate, an edge axis and an inner top block, the edge axis is used to contact the inclined surface of the inner top block, push the inner top block away from the axis of the disc, so that the inner top block contacts the inner hole of the cylinder, and fixes the inner wall of the inner hole of the cylinder.

Benefits of technology

It improves the accuracy and stability of the cylinder block when fixing, avoids the inclination of the cylinder raw materials, and enhances the tooling's ability to fix the cylinder block.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rough machining tool for a vehicle-mounted air conditioner compressor cylinder body, and relates to the technical field of rough machining tools for compressor cylinder bodies, the rough machining tool comprises a tool table, a plurality of discs rotatably penetrate through the upper surface of the tool table, a middle plate is arranged below the tool table, and a lower plate is arranged below the middle plate; a power telescopic rod A is fixed to the side face of the middle plate, the upper end of the power telescopic rod A is fixed to the tool table, a power telescopic rod B is fixed to the side face of the lower plate, and the upper end of the power telescopic rod B is fixed to the tool table. According to the rough machining tool for the vehicle-mounted air conditioner compressor cylinder body, the lower plate, the edge shaft and the inner ejecting block are arranged, the inner ejecting block is located in an inner hole of the cylinder body, the edge shaft makes contact with the inclined face of the inner ejecting block, the inner ejecting block is pushed to be away from the axis of the disc, the inner ejecting block makes contact with the inner wall of the inner hole of the cylinder body, and the inner wall of the inner hole of the cylinder body is fixed; and the precision and the stability during cylinder body fixing are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rough machining tooling for compressor cylinder blocks, in particular to a rough machining tooling for an in-vehicle air-conditioning compressor cylinder block. Background Art

[0002] An in-vehicle air conditioner is composed of a compressor, a condenser, a throttling element, an evaporator, a blower and necessary control components, and is an air-conditioning system for adjusting the temperature and humidity inside a vehicle and providing a comfortable environment for passengers. A compressor is a driven fluid machine that raises low-pressure gas to high-pressure gas and is the heart of a refrigeration system.

[0003] The compressor cylinder block is an important part of the compressor. Generally, an inner hole is provided in the cylinder block. When machining the compressor cylinder block, a tooling is required to fix the cylinder block raw material. However, when the existing tooling fixes the cylinder block raw material, generally multiple claws are used to fix the outer ring surface of the cylinder block. In this way, the cylinder block raw material fixed by the tooling may tilt. For this reason, a rough machining tooling for an in-vehicle air-conditioning compressor cylinder block is proposed. Summary of the Utility Model

[0004] In view of the problem that when the existing tooling fixes the cylinder block raw material, generally multiple claws are used to fix the outer ring surface of the cylinder block, and the cylinder block raw material fixed by the tooling may tilt, the present utility model is proposed.

[0005] To solve the above technical problems, the present utility model provides the following technical solution: A rough machining tooling for an in-vehicle air-conditioning compressor cylinder block, which includes a tooling table. A plurality of discs rotatably penetrate through the upper surface of the tooling table. A middle plate is arranged below the tooling table, and a lower plate is arranged below the middle plate. A power telescopic rod A is fixed to the side surface of the middle plate, and the upper end of the power telescopic rod A is fixed to the tooling table. A power telescopic rod B is fixed to the side surface of the lower plate, and the upper end of the power telescopic rod B is fixed to the tooling table. A prism shaft slidably penetrates through the upper surface of the disc. A sleeve shaft is fixed to the bottom surface of the disc, and the sleeve shaft is slidably sleeved on the outer surface of the prism shaft. An annular cavity is arranged inside the disc. A shaft cylinder is slidably inserted into the bottom surface of the disc. The sleeve shaft is located on the inner ring side of the shaft cylinder. The upper end of the shaft cylinder is slidably inserted into the annular inner wall of the annular cavity. The middle plate is rotatably sleeved on the outer surface of the shaft cylinder. The lower plate is rotatably sleeved on one end of the prism shaft located below the sleeve shaft. A power structure is installed on the bottom surface of the tooling table, and the power structure is connected to one end of the sleeve shaft located below the shaft cylinder. A plurality of round rods are fixedly inserted into the upper surface of the disc. The upper end of each round rod is hinged with a claw. One side of the claw close to the axis of the disc is hinged with a hinge rod. The other end of the hinge rod is hinged with a vertical rod. The lower end of the vertical rod slidably penetrates through the upper surface of the round rod and is fixed to the upper end of the shaft cylinder. Inner top blocks are slidably inserted into the upper surface of the disc and on the four sides of the prism shaft.

[0006] Preferably, the power structure includes a multi-axis power box and a plurality of vertical axes. The front end of the vertical axis is connected to the output end of the multi-axis power box. The multi-axis power box is fixed to the tooling table. One end of the sleeve shaft located below the shaft cylinder is fixedly sleeved with a worm gear. One side of the worm gear is engaged with a worm, and the worm is fixedly sleeved on the outer surface of the adjacent vertical axis.

[0007] Preferably, the bottom surface of one side of the inner top block close to the axis of the disc is an inclined surface, and the prism shaft is coaxially arranged with the disc.

[0008] Preferably, a stop block is arranged on one side of the claw away from the axis of the disc, and the bottom surface of the stop block is fixed to the upper surface of the disc.

[0009] Preferably, the lower end of the shaft cylinder is in the shape of an annular disc. A plurality of evenly distributed ball A are rotatably embedded on both the upper and lower surfaces of the annular disc at the lower end of the shaft cylinder. The ball A is in rolling contact with the inner wall of the middle plate.

[0010] Preferably, the lower end of the prism shaft is in the shape of an annular disc. A plurality of evenly distributed ball B are rotatably embedded on both the upper and lower surfaces of the annular disc at the lower end of the prism shaft. The ball B is in rolling contact with the inner wall of the lower plate.

[0011] Preferably, the diameter of the hinge rod is smaller than the diameter of the vertical rod. A plurality of round rods on the same disc are evenly distributed in a circumferential array around the axis of the disc.

[0012] The beneficial effects of the present utility model are as follows:

[0013] 1. By providing the lower plate, the prism shaft and the inner top block, after placing the cylinder block raw material on the disc, the inner top block is located inside the inner hole of the cylinder block. By pushing the prism shaft upward through the lower plate, the prism shaft contacts the inclined surface of the inner top block, pushing the inner top block away from the axis of the disc, so that the inner top block contacts the inner wall of the inner hole of the cylinder block, fixing the inner wall of the inner hole of the cylinder block, and improving the accuracy and stability when fixing the cylinder block.

[0014] 2. By providing the ball A and the ball B, when the disc is driven to rotate by the sleeve shaft, the lower end of the shaft cylinder is driven by the disc to rotate relative to the middle plate, and at the same time, the prism shaft is driven to rotate relative to the lower plate. The ball A and the ball B reduce the resistance and wear when the sleeve shaft and the prism shaft rotate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. Among them:

[0016] Figure 1 is a schematic structural diagram of the present utility model;

[0017] Figure 2 This is a schematic diagram of the connection between the disc and the tooling table of the utility model;

[0018] Figure 3 It is a right side schematic diagram of part of the structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the connection between the stopper and the disc of the utility model;

[0020] Figure 5 This is a schematic diagram of the connection between the shaft cylinder and the annular cavity of the utility model;

[0021] Figure 6 For this utility model Figure 5 A schematic diagram of the enlarged structure in the middle.

[0022] Description of reference numerals:

[0023] 1. Workbench; 2. Middle plate; 3. Power telescopic rod A; 4. Disc; 5. Lower plate; 6. Power structure; 61. Multi-axis power box; 62. Longitudinal axis; 63. Worm; 64. Worm wheel; 7. Power telescopic rod B; 8. Sleeve shaft; 9. Annular cavity; 10. Prismatic axis; 11. Shaft cylinder; 12. Round rod; 13. Articulated rod; 14. Claw; 15. Vertical rod; 16. Inner top block; 17. Stopper; 18. Ball A; 19. Ball B. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0025] Reference Figures 1-6 , which is an embodiment of the utility model, provides a rough machining tool for a cylinder body of a vehicle-mounted air-conditioning compressor. The rough machining tool for a cylinder body of a vehicle-mounted air-conditioning compressor comprises a tooling table 1, a plurality of discs 4 are rotatably penetrated on the upper surface of the tooling table 1, an intermediate plate 2 is arranged below the tooling table 1, a lower plate 5 is arranged below the intermediate plate 2, a power telescopic rod A3 is fixed to the side of the intermediate plate 2, the upper end of the power telescopic rod A3 is fixed to the tooling table 1, and a power telescopic rod B is fixed to the side of the lower plate 5 7. The upper end of the power telescopic rod B7 is fixed to the workbench 1, and a prism shaft 10 is slidably penetrated through the upper surface of the disc 4. A sleeve shaft 8 is fixed to the bottom surface of the disc 4. The sleeve shaft 8 is slidably sleeved on the outer surface of the prism shaft 10. An annular cavity 9 is provided inside the disc 4. A shaft cylinder 11 is slidably inserted into the bottom surface of the disc 4. The sleeve shaft 8 is located on the inner ring side of the shaft cylinder 11. The upper end of the shaft cylinder 11 is slidably inserted into the annular inner wall of the annular cavity 9. The prism shaft 10 can move up and down relative to the disc 4 and rotate synchronously with the disc 4.

[0026] The middle plate 2 is rotatably sleeved on the outer surface of the shaft cylinder 11. The lower end of the shaft cylinder 11 is in the shape of an annular disc. A plurality of evenly distributed ball bearings A18 are rotatably embedded on both the upper and lower surfaces of the annular disc at the lower end of the shaft cylinder 11. The ball bearings A18 are in rolling contact with the inner wall of the middle plate 2, and the ball bearings A18 reduce the resistance and wear when the shaft cylinder 11 rotates relative to the middle plate 2.

[0027] The lower plate 5 is rotatably sleeved on one end of the edge shaft 10 below the sleeve shaft 8. The lower end of the edge shaft 10 is in the shape of an annular disc. A plurality of evenly distributed ball bearings B19 are rotatably embedded on both the upper and lower surfaces of the annular disc at the lower end of the edge shaft 10. The ball bearings B19 are in rolling contact with the inner wall of the lower plate 5, and the ball bearings B19 reduce the resistance and wear when the edge shaft 10 rotates relative to the lower plate 5.

[0028] The bottom surface of the tooling table 1 is provided with a power structure 6. The power structure 6 is connected to one end of the sleeve shaft 8 below the shaft cylinder 11. The power structure 6 includes a multi-axis power box 61 and a plurality of vertical shafts 62. The front ends of the vertical shafts 62 are connected to the output ends of the multi-axis power box 61. The multi-axis power box 61 is fixed to the tooling table 1. One end of the sleeve shaft 8 below the shaft cylinder 11 is fixedly sleeved with a worm gear 64. One side of the worm gear 64 is engaged with a worm 63. The worm 63 is fixedly sleeved on the outer surface of the adjacent vertical shaft 62. The multi-axis power box 61 drives a plurality of discs 4 to rotate simultaneously through a plurality of vertical shafts 62.

[0029] A plurality of round rods 12 are fixedly inserted on the upper surface of the disc 4. The upper ends of the round rods 12 are hinged with clamping claws 14. One side of the clamping claw 14 close to the axis of the disc 4 is hinged with a hinged rod 13. A stop block 17 is arranged on the side of the clamping claw 14 away from the axis of the disc 4. The bottom surface of the stop block 17 is fixed to the upper surface of the disc 4. The stop block 17 limits the maximum angle of outward rotation of the clamping claw 14. The other end of the hinged rod 13 is hinged with a vertical rod 15. The lower end of the vertical rod 15 slides through the upper surface of the round rod 12 and is fixed to the upper end of the shaft cylinder 11. The diameter of the hinged rod 13 is smaller than the diameter of the vertical rod 15. The plurality of round rods 12 on the same disc 4 are evenly distributed in a circumferential array around the axis of the disc 4. When the vertical rod 15 pulls the hinged rod 13 downward, the hinged rod 13 can enter the inside of the disc 4, increasing the angle range of inward rotation of the clamping claw 14. Inner top blocks 16 are slidably inserted on the upper surface of the disc 4 and on the four sides of the edge shaft 10.

[0030] The bottom surface of the inner side of the inner top block 16 close to the axis of the disc 4 is an inclined surface. The edge shaft 10 and the disc 4 are coaxially arranged. When the edge shaft 10 moves upward, it can push the inner top block 16 away from the axis of the disc 4, so that the inner top block 16 is in contact and fixed with the inner wall of the inner hole of the cylinder block.

[0031] During use, after placing the cylinder block raw material on the disc 4, the inner top block 16 is located inside the inner hole of the cylinder block. The prism shaft 10 is pushed upward by the lower plate 5. The prism shaft 10 contacts the inclined surface of the inner top block 16, pushing the inner top block 16 away from the axis of the disc 4, so that the inner top block 16 contacts the inner wall of the inner hole of the cylinder block to fix the inner wall of the inner hole of the cylinder block. When controlling the intermediate plate 2 to drive the shaft cylinder 11 to move downward, the articulated rod 13 is pulled downward through the vertical rod 15, and the claw 14 is pulled to rotate to fixedly clamp the outer ring surface of the cylinder block. The multi-axis power box 61 drives a plurality of longitudinal shafts 62 to rotate synchronously. The longitudinal shafts 62 drive the sleeve shaft 8 to rotate through the engagement of the worm 63 and the worm wheel 64, so that a plurality of cylinder blocks on a plurality of discs 4 rotate simultaneously.

[0032] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered by the scope of the claims of the present invention.

Claims

1. A rough machining tool for a cylinder body of a vehicle air-conditioning compressor, comprising a tooling table (1), characterized in that: The upper surface of the tooling table (1) is rotatably penetrated by a plurality of disks (4); an intermediate plate (2) is arranged below the tooling table (1); a lower plate (5) is arranged below the intermediate plate (2); a power telescopic rod A (3) is fixed to the side of the intermediate plate (2); the upper end of the power telescopic rod A (3) is fixed to the tooling table (1); a power telescopic rod B (7) is fixed to the side of the lower plate (5); the upper end of the power telescopic rod B (7) is fixed to the tooling table (1); a prism shaft (10) is slidably penetrated by the upper surface of the disk (4); a sleeve shaft (8) is fixed to the bottom surface of the disk (4); the sleeve shaft (8) is slidably sleeved on the outer surface of the prism shaft (10); an annular cavity (9) is arranged inside the disk (4); a shaft cylinder (11) is slidably inserted into the bottom surface of the disk (4); the sleeve shaft (8) is located on the inner ring side of the shaft cylinder (11); the upper end of the shaft cylinder (11) is slidably inserted into the inner ring side of the shaft cylinder (11); On the annular inner wall of the annular cavity (9), the middle plate (2) is rotatably sleeved on the outer surface of the shaft tube (11), the lower plate (5) is rotatably sleeved on one end of the prism shaft (10) located below the sleeve shaft (8), a power structure (6) is installed on the bottom surface of the tooling table (1), the power structure (6) is connected to one end of the sleeve shaft (8) located below the shaft tube (11), a plurality of round rods (12) are fixedly inserted on the upper surface of the disc (4), a clamping claw (14) is hinged on the upper end of the round rod (12), a hinged rod (13) is hinged on one side of the clamping claw (14) close to the axis of the disc (4), a vertical rod (15) is hinged on the other end of the hinged rod (13), the lower end of the vertical rod (15) slides through the upper surface of the round rod (12) and is fixed to the upper end of the shaft tube (11), and an inner top block (16) is slidably inserted on the upper surface of the disc (4) and on four sides of the prism shaft (10).

2. The rough machining tool for a cylinder body of a vehicle air-conditioning compressor according to claim 1, characterized in that: The power structure (6) comprises a multi-axis power box (61) and a plurality of longitudinal shafts (62), the front ends of the longitudinal shafts (62) being connected to the output ends of the multi-axis power box (61), the multi-axis power box (61) being fixed to the workbench (1), one end of the sleeve shaft (8) located below the shaft cylinder (11) being fixedly sleeved with a worm gear (64), one side of the worm gear (64) being meshed with a worm (63), and the worm gear (63) being fixedly sleeved on the outer surface of an adjacent longitudinal shaft (62).

3. The rough machining tool for a cylinder body of a vehicle air-conditioning compressor according to claim 1, characterized in that: The bottom surface of one side of the inner top block (16) close to the axis of the disk (4) is an inclined surface, and the prism axis (10) is coaxially arranged with the disk (4).

4. The rough machining tool for a cylinder body of a vehicle air-conditioning compressor according to claim 1, characterized in that: A stopper (17) is provided on one side of the claw (14) away from the axis of the disc (4), and the bottom surface of the stopper (17) is fixed to the upper surface of the disc (4).

5. The rough machining tool for a cylinder body of a vehicle air-conditioning compressor according to claim 1, characterized in that: The lower end of the shaft cylinder (11) is in the shape of an annular disk, and a plurality of evenly distributed balls A (18) are rotatably inlaid on the upper and lower surfaces of the annular disk at the lower end of the shaft cylinder (11), and the balls A (18) are in rolling contact with the inner wall of the middle plate (2).

6. The rough machining tool for a cylinder body of a vehicle air-conditioning compressor according to claim 1, characterized in that: The lower end of the prism shaft (10) is in the shape of an annular disk, and a plurality of evenly distributed balls B (19) are rotatably inlaid on the upper and lower surfaces of the annular disk at the lower end of the prism shaft (10), and the balls B (19) are in rolling contact with the inner wall of the lower plate (5).

7. The rough machining tool for a cylinder body of a vehicle air-conditioning compressor according to claim 1, characterized in that: The diameter of the hinged rod (13) is smaller than the diameter of the vertical rod (15), and the plurality of round rods (12) on the same disk (4) are evenly distributed in an array around the axis of the disk (4).