Equal-length cutting device for long glass fiber production

By designing an equal length cutting device including a bracket, cutting mechanism, positioning assembly and conveyor rack, the problem of insufficient accuracy in cutting transparent fiberglass tubes is solved, and more efficient and accurate isometric cutting is achieved.

CN222904183UActive Publication Date: 2025-05-27南京玖聚复合材料有限公司
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Patent Information

Application Number
CN202421704665.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-05-27
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

When existing equal length cutting equipment cuts transparent glass fiber tubes, due to the transparency of the material, the distance measuring sensor cannot accurately detect the edges or surfaces of the material, thus affecting the accuracy of the cutting.

Method used

An equal length cutting device including a bracket, a cutting mechanism, a positioning assembly and a conveyor rack is designed. The cutting mechanism consists of a cutting assembly and a limit assembly. The positioning assembly includes a positioning frame, an L-shaped plate, a contact sensor, a threaded rod, a second motor, a slider, a slider, a scale line, a PLC controller, a distance measuring sensor and a control panel. Through the cooperation of these components, the position of the contact sensor can be accurately adjusted, the cutting length can be preset, and the accuracy of the cutting can be ensured through the dual positioning of the distance measuring sensor and a contact sensor.

Benefits of technology

Through the design of this device, the accuracy of equal length cutting can be effectively improved, the accuracy of the cutting length of the transparent fiberglass tube can be ensured, and the working efficiency can be improved.

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Abstract

The utility model provides an equal-length cutting device for long glass fiber production, which relates to the field of cutting equipment for long glass fiber production and comprises a support, a cutting mechanism is mounted at the top of the support and comprises a cutting component and a limiting component, a positioning component is mounted on one side of the support, and the limiting component is mounted on the other side of the support. The positioning assembly comprises a positioning frame, an L-shaped plate, a contact sensor, a threaded rod, a second motor, a sliding groove, a sliding block, scale marks, a PLC, a distance measuring sensor and a control panel. The positioning frame is fixedly connected with the support. According to the long glass fiber sleeve cutting device, by arranging the positioning assembly, the effect of performing equal-length cutting on a long glass fiber sleeve is achieved, the cutting length can be positioned through cooperation of a distance measuring sensor and a contact type sensor, and the position of the contact type sensor can be adjusted through cooperation of an L-shaped plate, a threaded rod, a second motor, a sliding groove, a sliding block and scale marks; therefore, the cutting length can be set, and the accuracy of equal-length cutting is effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the field of long glass fiber production and cutting equipment, and particularly relates to an equal-length cutting device for long glass fiber production. Background Technique

[0002] An equal-length cutting device is a device used to cut continuously supplied materials such as fibers, tapes, etc. according to a preset length. It is usually used in manufacturing to cut continuous raw materials into small segments of the same length for subsequent processing or use. Long glass fiber is a high-performance fiber-reinforced material, usually used in the manufacture of various production materials such as glass fiber boards and glass fiber sleeves. In the production of glass fiber sleeves, an equal-length cutting device is required to cut and segment the glass fiber sleeves;

[0003] According to the Chinese patent application number: 202022719250.4, there is disclosed a fixed-length cutting device for glass fiber sleeve production, including a workbench and a fixed-length adjustment seat and a positioning cutting seat respectively arranged at both ends of the workbench. The fixed-length adjustment seat and the positioning cutting seat are hollow structures, and a number of side-by-side arranged guide holes are respectively opened on both sides of the two; a first positioning groove is opened in the middle of the top surface of the fixed-length adjustment seat, a cutting groove is opened in the middle of the top surface of the positioning cutting seat, and second positioning grooves are symmetrically arranged on both sides of the cutting groove on the top surface of the positioning cutting seat. A lifting plate for embedding into the groove body is respectively arranged above the first positioning groove, the cutting groove and the second positioning groove, and a cutting blade is installed on the bottom surface of the lifting plate above the cutting groove; lifting mechanisms for driving the lifting of each lifting plate are respectively arranged at both ends of the lifting plate; a batch loosening mechanism for glass fiber sleeves is arranged at one end of the workbench close to the fixed-length adjustment seat;

[0004] The prior art effectively solves the problem that the existing equal-length cutting equipment is not easy to continuously transport and position-cut glass fiber sleeves, thus making it inconvenient for automatic control and requiring manual cutting traction, which reduces the work efficiency. It has the advantage of being able to continuously transport and position-cut glass fiber sleeves. However, when performing equal-length positioning cutting on glass fiber sleeves, a ranging sensor is usually only used to position the cutting length of the glass fiber sleeves. When cutting some transparent glass fiber tubes, due to the transparency of the material, the ranging sensor cannot accurately detect the edge or surface of the material, thus affecting the cutting accuracy.

[0005] In summary, the utility model provides an equal-length cutting device for long glass fiber production to solve the above problems. Summary of the Utility Model

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] An equal-length cutting device for the production of long glass fibers, comprising a bracket, a cutting mechanism is installed on the top of the bracket, the cutting mechanism includes a cutting assembly and a limiting assembly, a positioning assembly is installed on one side of the bracket, the positioning assembly includes a positioning frame, an L-shaped plate, a contact sensor, a threaded rod, a second motor, a chute, a slider, a scale line, a PLC controller, a ranging sensor and a control panel, the positioning frame is fixedly connected to the bracket, the scale line is arranged on the top of the positioning frame, the L-shaped plate is located on the top of the positioning frame, the contact sensor is installed in the inner cavity of the L-shaped plate, the ranging sensor and the control panel are respectively installed at the front end and the rear end of the top of the bracket, the PLC controller is installed in the inner cavity of the bracket, the output ends of the contact sensor, the ranging sensor and the control panel are all connected to the input end of the PLC controller, and a conveying frame is fixedly connected to the other side of the bracket.

[0008] Further, in the present utility model, the threaded rod is installed in the inner cavity of the positioning frame, one end of the threaded rod is movably connected to the inner wall of the positioning frame through a bearing, the second motor is fixedly connected to the positioning frame, and the output shaft of the second motor penetrates into the inner cavity of the positioning frame and is in transmission connection with the threaded rod.

[0009] Further, in the present utility model, the slider is sleeved on the surface of the threaded rod and is in threaded connection with the threaded rod, the chute is opened on the top of the positioning frame, one end of the slider away from the threaded rod penetrates through the chute and is fixedly connected to the L-shaped plate and is in sliding connection with the inner cavity of the chute.

[0010] Further, in the present utility model, the cutting assembly includes a housing, a first cylinder, a cutting blade and a first motor, one end of the first cylinder is movably connected to the bracket through a movable pin, the output end of the first cylinder is movably connected to the housing through a movable pin, and the bottom of the housing is movably connected to the top of the bracket through a movable pin.

[0011] Further, in the present utility model, the first motor is installed on one side of the inner cavity of the housing, the cutting blade is installed on the other side of the inner cavity of the housing, and the output shaft of the first motor is fixedly connected to the cutting blade.

[0012] Further, in the present utility model, the limiting assembly includes a second cylinder and a limiting plate, the second cylinder is fixed on the top of the bracket, the output end of the second cylinder is fixedly connected to the limiting plate, and the output end of the PLC controller is respectively connected to the input ends of the first cylinder, the first motor, the second cylinder and the second motor.

[0013] Beneficial effects: The present utility model has the following beneficial effects:

[0014] The utility model achieves the effect of being able to cut long glass fiber sleeves by setting a cutting mechanism. The limiting component is used to fix the long glass fiber sleeve during cutting, and the cutting component is used for cutting operations, so as to be able to cut the long glass fiber sleeve into sections. By setting a positioning component, the effect of being able to cut the long glass fiber sleeve into equal lengths is achieved. The ranging sensor and the contact sensor cooperate to position the cutting length. The L-shaped plate, the threaded rod, the second motor, the chute, the slider and the scale line cooperate to adjust the position of the contact sensor, so as to be able to set the cutting length, effectively improving the accuracy of equal-length cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the front view structural schematic diagram of the utility model;

[0016] Figure 2 is the front view structural schematic diagram of the positioning component of the utility model;

[0017] Figure 3 is the front view structural schematic diagram of the cutting blade and the first motor of the utility model;

[0018] Figure 4 is the system flow schematic diagram of the utility model.

[0019] In the figure:

[0020] 1, support; 2, cutting mechanism; 21, cutting component; 211, housing; 212, first cylinder; 213, cutting blade; 214, first motor; 22, limiting component; 221, second cylinder; 222, limiting plate; 3, positioning component; 301, positioning frame; 302, L-shaped plate; 303, contact sensor; 304, threaded rod; 305, second motor; 306, chute; 307, slider; 308, scale line; 309, PLC controller; 310, ranging sensor; 311, control panel; 4, conveying frame. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] In order to better understand the technical content of the present utility model, specific embodiments are hereby given and described in conjunction with the accompanying drawings. In the present disclosure, aspects of the present utility model are described with reference to the drawings, and many illustrative embodiments are shown in the drawings. The embodiments of the present disclosure do not necessarily define all aspects of the present utility model. It should be understood that the various concepts and embodiments introduced above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in the present utility model are not limited to any embodiment. In addition, some aspects of the present utility model can be used alone, or in any suitable combination with other aspects of the present utility model.

[0022] Embodiment 1

[0023] As Figures 1-4 shown, this is the first embodiment of the present utility model. This embodiment provides an equal-length cutting device for long glass fiber production, including a bracket 1. A cutting mechanism 2 is installed on the top of the bracket 1. The cutting mechanism 2 includes a cutting assembly 21 and a limiting assembly 22. A positioning assembly 3 is installed on one side of the bracket 1. The positioning assembly 3 includes a positioning frame 301, an L-shaped plate 302, a contact sensor 303, a threaded rod 304, a second motor 305, a chute 306, a slider 307, a scale line 308, a PLC controller 309, a ranging sensor 310, and a control panel 311. The positioning frame 301 is fixedly connected to the bracket 1. The scale line 308 is arranged on the top of the positioning frame 301. The L-shaped plate 302 is located on the top of the positioning frame 301. The contact sensor 303 is installed in the inner cavity of the L-shaped plate 302. The ranging sensor 310 and the control panel 311 are respectively installed at the front end and the rear end of the top of the bracket 1. The PLC controller 309 is installed in the inner cavity of the bracket 1. The output ends of the contact sensor 303, the ranging sensor 310, and the control panel 311 are all connected to the input end of the PLC controller 309. A conveying frame 4 is fixedly connected to the other side of the bracket 1.

[0024] As Figures 1-4 shown, the output shaft of the second motor 305 rotates to drive the threaded rod 304 to rotate. When the threaded rod 304 rotates, it drives the slider 307 to move along the surface of the threaded rod 304. When the slider 307 moves, it drives the L-shaped plate 302 to move along the inner cavity of the chute 306. While the L-shaped plate 302 moves, it drives the contact sensor 303 to move, so that the position of the contact sensor 303 can be adjusted. The position of the contact sensor 303 can be accurately adjusted through the scale line 308. By adjusting the position of the contact sensor 303, the cutting length can be preset. The cutting length can be positioned through the contact sensor 303 and the ranging sensor 310. Conveying rollers can be installed on the surface of the conveying frame 4 to convey the glass fiber sleeve. When one end of the glass fiber sleeve contacts the contact sensor 303, the contact sensor 303 sends a signal to the PLC controller 309, and the PLC controller 309 controls the cutting mechanism 2 to cut the glass fiber sleeve, so that equal-length cutting can be realized, effectively improving the accuracy of equal-length cutting.

[0025] Embodiment 2

[0026] Referring to Figure 1 and 2 4, this is the second embodiment of the present utility model. This embodiment is based on the previous embodiment.

[0027] In this embodiment, the threaded rod 304 is installed in the inner cavity of the positioning frame 301. One end of the threaded rod 304 is movably connected to the inner wall of the positioning frame 301 through a bearing. The second motor 305 is fixedly connected to the positioning frame 301. The output shaft of the second motor 305 penetrates into the inner cavity of the positioning frame 301 and is in transmission connection with the threaded rod 304.

[0028] The slider 307 is sleeved on the surface of the threaded rod 304 and is threadedly connected to the threaded rod 304. The chute 306 is opened at the top of the positioning frame 301. One end of the slider 307 away from the threaded rod 304 penetrates through the chute 306 and is fixedly connected to the L-shaped plate 302 and is slidably connected to the inner cavity of the chute 306.

[0029] As Figure 1 、 2 As shown in 4, the cutting parameters can be set through the control panel 311. The control panel 311 is used to manually control the start and stop of the cutting assembly 21 and the limiting assembly 22, so that an emergency stop operation can be performed in case of emergency. The model of the PLC controller 309 can be selected as CP1 L-M60DT-D. Through the double positioning of the ranging sensor 310 and the control panel 311, the accuracy of equal-length cutting can be ensured. When the output shaft of the second motor 305 rotates forward, it can drive the L-shaped plate 302 to approach the bracket 1. When the output shaft of the second motor 305 rotates reversely, it can drive the L-shaped plate 302 away from the bracket 1, so that the position of the contact sensor 303 can be adjusted.

[0030] Embodiment 3

[0031] Referring to Figure 1 、 3 And 4, this is the third embodiment of the present invention. This embodiment is based on the first two embodiments.

[0032] In this embodiment, the cutting assembly 21 includes a housing 211, a first cylinder 212, a cutting blade 213 and a first motor 214. One end of the first cylinder 212 is movably connected to the bracket 1 through a movable pin. The output end of the first cylinder 212 is movably connected to the housing 211 through a movable pin. The bottom of the housing 211 is movably connected to the top of the bracket 1 through a movable pin.

[0033] The first motor 214 is installed on one side of the inner cavity of the housing 211. The cutting blade 213 is installed on the other side of the inner cavity of the housing 211. The output shaft of the first motor 214 is fixedly connected to the cutting blade 213.

[0034] The limiting assembly 22 includes a second cylinder 221 and a limiting plate 222. The second cylinder 221 is fixed to the top of the bracket 1. The output end of the second cylinder 221 is fixedly connected to the limiting plate 222. The output end of the PLC controller 309 is respectively connected to the input ends of the first cylinder 212, the first motor 214, the second cylinder 221 and the second motor 305.

[0035] As Figure 1 , 3 and shown in Figure 4, after the positioning component 3 positions the cutting position of the glass fiber sleeve, the PLC controller 309 sequentially starts the second cylinder 221, the first motor 214 and the first cylinder 212. The output end of the second cylinder 221 extends to push the limiting plate 222 to fix the glass fiber sleeve, preventing the glass fiber sleeve from shifting during cutting. The output end of the first cylinder 212 extends to push the housing 211 downward, so that the cutting blade 213 contacts the glass fiber sleeve. The output shaft of the first motor 214 rotates to drive the cutting blade 213 to cut the glass fiber sleeve.

[0036] During use, first set the equal-length cutting length. The output shaft of the second motor 305 rotates to drive the threaded rod 304 to rotate. When the threaded rod 304 rotates, it drives the slider 307 to move along the surface of the threaded rod 304. When the slider 307 moves, it drives the L-shaped plate 302 to move along the inner cavity of the chute 306. While the L-shaped plate 302 moves, it drives the contact sensor 303 to move, so as to be able to adjust the position of the contact sensor 303. The position of the contact sensor 303 can be accurately adjusted through the scale line 308. By adjusting the position of the contact sensor 303, the cutting length can be preset. Then, the glass fiber sleeve is conveyed by the conveying frame 4. The distance measuring sensor 310 locates the length of the glass fiber sleeve by using the infrared principle. When one end of the glass fiber sleeve contacts the contact sensor 303, the contact sensor 303 sends a signal to the PLC controller 309. The PLC controller 309 sequentially starts the second cylinder 221, the first motor 214 and the first cylinder 212. The output end of the second cylinder 221 extends to push the limiting plate 222 to fix the glass fiber sleeve, preventing the glass fiber sleeve from shifting during cutting. The output end of the first cylinder 212 extends to push the housing 211 downward, so that the cutting blade 213 contacts the glass fiber sleeve. The output shaft of the first motor 214 rotates to drive the cutting blade 213 to cut the glass fiber sleeve. In this way, the glass fiber sleeve can be cut with equal length, effectively improving the accuracy of equal-length cutting.

[0037] The standard parts used in this application document can all be purchased from the market, and can also be customized according to the records of the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machines, parts and equipment all adopt conventional models in the prior art. The control method is automatically controlled by a controller. The control circuit of the controller can be realized by simple programming of those skilled in the art, which belongs to the common knowledge in the art. And this application document is mainly used to protect the mechanical device, so the control method and circuit connection will not be explained in detail in this application document.

[0038] Although the present utility model has been disclosed above with the preferred embodiments, it is not intended to limit the present utility model. Those of ordinary skill in the technical field to which the present utility model pertains can make various modifications and refinements without departing from the spirit and scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to that defined by the claims.

Claims

1. An equal length cutting device for long glass fiber production, comprising a support (1), characterized in that: A cutting mechanism (2) is installed on the top of the bracket (1), and the cutting mechanism (2) includes a cutting assembly (21) and a limiting assembly (22). A positioning assembly (3) is installed on one side of the bracket (1), and the positioning assembly (3) includes a positioning frame (301), an L-shaped plate (302), a contact sensor (303), a threaded rod (304), a second motor (305), a slide groove (306), a slider (307), a scale line (308), a PLC controller (309), a distance sensor (310) and a control panel (311). The positioning frame (301) is fixedly connected to the bracket (1), and the scale line (302) is fixedly connected to the bracket (1). 08) is arranged on the top of the positioning frame (301), the L-shaped plate (302) is located on the top of the positioning frame (301), the contact sensor (303) is installed in the inner cavity of the L-shaped plate (302), the distance sensor (310) and the control panel (311) are respectively installed at the front end and the rear end of the top of the bracket (1), the PLC controller (309) is installed in the inner cavity of the bracket (1), the output ends of the contact sensor (303), the distance sensor (310) and the control panel (311) are all connected to the input end of the PLC controller (309), and the other side of the bracket (1) is fixedly connected with a conveying frame (4).

2. The equal-length cutting device for long glass fiber production as claimed in claim 1, characterized in that: The threaded rod (304) is installed in the inner cavity of the positioning frame (301), one end of the threaded rod (304) is movably connected to the inner wall of the positioning frame (301) through a bearing, the second motor (305) is fixedly connected to the positioning frame (301), and the output shaft of the second motor (305) passes through the inner cavity of the positioning frame (301) and is transmission-connected to the threaded rod (304).

3. The equal-length cutting device for long glass fiber production as claimed in claim 1, characterized in that: The slider (307) is sleeved on the surface of the threaded rod (304) and is threadedly connected to the threaded rod (304). The slide groove (306) is opened at the top of the positioning frame (301). The end of the slider (307) away from the threaded rod (304) passes through the slide groove (306) and is fixedly connected to the L-shaped plate (302), and is slidably connected to the inner cavity of the slide groove (306).

4. The equal-length cutting device for long glass fiber production as claimed in claim 1, characterized in that: The cutting assembly (21) comprises a housing (211), a first cylinder (212), a cutting blade (213) and a first motor (214); one end of the first cylinder (212) is movably connected to the bracket (1) via a movable pin; an output end of the first cylinder (212) is movably connected to the housing (211) via a movable pin; and the bottom of the housing (211) is movably connected to the top of the bracket (1) via a movable pin.

5. The equal length cutting device for long glass fiber production as claimed in claim 4, characterized in that: The first motor (214) is installed on one side of the inner cavity of the housing (211), the cutting blade (213) is installed on the other side of the inner cavity of the housing (211), and the output shaft of the first motor (214) is fixedly connected to the cutting blade (213).

6. The equal-length cutting device for long glass fiber production as claimed in claim 1, characterized in that: The limiting assembly (22) comprises a second cylinder (221) and a limiting plate (222); the second cylinder (221) is fixed to the top of the bracket (1); the output end of the second cylinder (221) is fixedly connected to the limiting plate (222); the output end of the PLC controller (309) is respectively connected to the input ends of the first cylinder (212), the first motor (214), the second cylinder (221) and the second motor (305).

Citation Information

Patent Citations

  • Fixed-length cutting device for glass fiber sleeve production

    CN213999582U