Flash removing mechanism of soap forming equipment
By designing the flyborder removal components and cleaning components in the soap forming equipment, the problem of flying adhesion affecting cleaning is solved, and automated flyborder removal is achieved, improving work efficiency and reducing manual operation.
Patent Information
- Application Number
- CN202421680222.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-16
AI Technical Summary
In existing soap forming equipment, the flying edges on the flying edges on the board are easy to adhere, which affects the cleaning of the lower batch of soap blocks, and requires manual cleaning, which wastes manpower.
A flare removal mechanism for soap forming equipment is designed, including a flare removal assembly and a cleaning assembly. The Flying Remover assembly uses suction cups and Flying Remover plate to remove the flipping of soap blocks, and the cleaner assembly cleanses the flipping attached to the flipping Remover plate through a pump and a retractable cleaning pipe.
It improves the efficiency of soap flap removal, reduces manual operation, and ensures the cleaning effect of the flap removal plate on the lower batch of soap bars.
Smart Images

Figure CN222904250U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soap production, in particular to a flash removing mechanism for a soap forming device. Background Technique
[0002] When soap is produced by equipment, it is generally pressed and formed by a mold. During the process of soap demolding, since the freshly extruded soap block has flash when it is sucked out, in order to ensure the beauty of the soap block's appearance and facilitate subsequent production, the flash needs to be removed.
[0003] According to a flash removing mechanism for a soap forming device disclosed on the Chinese Patent Network, with the publication number CN217733034U, it includes a frame. A soap forming stamping machine body is arranged on the frame. A soap bar forming mold is arranged on one side of the frame, and a mold turning motor for driving its rotation is arranged on one side of the mold turning motor. A slide plate is slidably connected to one side of the frame, and a turning template is fixedly connected to one side of the frame. One side of the slide plate is hinged with a connecting rod, a crank is rotatably connected to the connecting rod, and a driver for driving the crank to rotate is arranged on the frame. The utility model enables the soap block in the mold forming cavity to face the approaching vacuum suction cup. The soap block is grabbed by the vacuum suction cup, and then during the process of returning, when the soap block passes through the flash removing groove of the same size as it, the flash can be quickly scraped off, greatly improving the work efficiency;
[0004] However, the existing device still has the following problems. In this device, the flash of the soap block is scraped off by the soap block passing through the flash removing groove on the flash removing plate. However, the flash cleaned from the soap block is easily attached to the flash removing plate, affecting the cleaning of the next batch of soap blocks by the flash removing plate, and it is necessary to manually clean the flash attached to the flash removing plate, wasting a lot of labor. Therefore, a flash removing mechanism for a soap forming device is proposed. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a flash removing mechanism for a soap forming device, which solves the problem that the flash of the soap block is scraped off by the soap block passing through the flash removing groove on the flash removing plate, but the flash cleaned from the soap block is easily attached to the flash removing plate, affecting the cleaning of the next batch of soap blocks by the flash removing plate, and it is necessary to manually clean the flash attached to the flash removing plate, wasting a lot of labor.
[0006] To achieve the above purposes, the utility model is realized through the following technical solutions: A flash removing mechanism for a soap forming device includes a bottom plate. Above the bottom plate, a flash removing mechanism and a connecting mechanism are arranged, and the connecting mechanism is located on the surface of the flash removing mechanism;
[0007] The flash removal mechanism includes a flash removal component and a cleaning component;
[0008] The cleaning component is located on the surface of the flash removal component;
[0009] The flash removal component includes a suction cup, the suction cup is installed on the top surface of the bottom plate, a flash removal plate is arranged above the suction cup, a support frame is fixedly connected to the top surface of the bottom plate, an electric push rod is arranged above the support frame, a placement frame is arranged inside the support frame, and the flash removal plate is located inside the placement frame;
[0010] The cleaning component includes an air extraction pump, a collection box is arranged on the left side of the air extraction pump, a second filter screen and two cleaning pipes are arranged inside the collection box, both of the two cleaning pipes are located on the left side of the second filter screen, a box door is hinged to the left side surface of the collection box, two ventilation openings are formed through the front surface of the placement frame, the two ventilation openings are respectively located on the upper and lower sides of the flash removal plate, and a first filter screen is arranged inside the ventilation openings.
[0011] Preferably, the bottom surface of the electric push rod is fixedly connected to the top surface of the support frame, the bottom end surface of the output rod of the electric push rod penetrates through the top surface of the support frame and extends to the inside of the support frame, and the bottom end surface of the output rod of the electric push rod is fixedly connected to the top surface of the placement frame. The placement frame can be lifted and lowered by the electric push rod.
[0012] Preferably, the side surface of the first filter screen is fixedly connected to the inner wall of the ventilation opening, and the side surface of the second filter screen is fixedly connected to the inner side surface of the collection box. The first filter screen can reduce the entry of dust and impurities into the placement frame and avoid contamination of the soap blocks.
[0013] Preferably, the bottom surface of the collection box and the bottom surface of the air extraction pump are both fixedly connected to the top surface of the support frame to improve the connection stability of the collection box.
[0014] Preferably, the left end surface of the air extraction pipe of the air extraction pump fixedly penetrates through the right side surface of the collection box and extends to the inside of the collection box, and the air extraction pipe of the air extraction pump is located on the right side of the second filter screen. The second filter screen can prevent the flash in the collection box from entering the air extraction pump.
[0015] Preferably, the outer end surfaces of the two cleaning pipes both fixedly penetrate through the inner top surface of the collection box and the front and rear side surfaces of the placement frame and extend to the inside of the placement frame. The two cleaning pipes are respectively located on the upper and lower sides of the flash removal plate, and the cleaning pipes are arranged as telescopic hoses. The cleaning pipes can clean the flash attached to the upper and lower sides of the flash removal plate.
[0016] Preferably, the connecting mechanism includes a baffle plate. The rear side of the baffle plate is fixedly connected to the inner rear side of the placement frame. The bottom surface of the baffle plate contacts the top surface of the flash removal plate. A bolt is provided outside the placement frame. The inner end face of the bolt threadedly penetrates the outer side surfaces of the placement frame and the flash removal plate and extends to the inner wall of the flash removal plate. The baffle plate can conveniently position the flash removal plate in the placement frame, so as to facilitate the use of bolts to fix the flash removal plate in the placement frame.
[0017] Beneficial effects
[0018] The present utility model provides a flash removal mechanism for a soap molding device. Compared with the prior art, it has the following beneficial effects:
[0019] 1. For the flash removal mechanism of the soap molding device, through the setting of the flash removal mechanism, the flash removal assembly uses the flash removal plate to remove the flash of the soap block, and the cleaning assembly uses the cleaning pipe to clean the flash attached to the flash removal plate. Moreover, the placement frame prevents the flashed-off flash from splashing, reducing manual operation and improving the flash removal efficiency of the flash removal mechanism of the soap molding device for soap flashes.
[0020] 2. For the flash removal mechanism of the soap molding device, through the setting of the connecting mechanism, the baffle plate facilitates the positioning of the flash removal plate in the placement frame, which is convenient for the installation and disassembly of the flash removal plate, and improves the application range of the flash removal mechanism of the soap molding device. Description of the drawings
[0021] Figure 1 It is a front sectional perspective view of the flash removal plate of the present utility model;
[0022] Figure 2 It is a front perspective view of the present utility model;
[0023] Figure 3 It is a rear perspective view of the present utility model;
[0024] Figure 4 It is a top-side sectional perspective view of the flash removal plate of the present utility model;
[0025] Figure 5 It is a left-side sectional perspective view of the cleaning pipe of the present utility model.
[0026] In the figure: bottom plate 1, flash removal mechanism 2, suction cup 201, support frame 202, electric push rod 203, placement frame 204, flash removal plate 205, first filter screen 206, air extraction pump 207, collection box 208, second filter screen 209, cleaning pipe 210, box door 211, connecting mechanism 3, baffle plate 301, bolt 302. Detailed implementation manners
[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0028] Please refer to Figure 1 - Figure 5 , the present utility model provides two technical solutions, specifically including the following embodiments:
[0029] Embodiment 1:
[0030] A flash removal mechanism for a soap molding device, including a bottom plate 1, a flash removal mechanism 2 and a connection mechanism 3 are arranged above the bottom plate 1, and the connection mechanism 3 is located on the surface of the flash removal mechanism 2;
[0031] The flash removal mechanism 2 includes a flash removal component and a cleaning component;
[0032] The cleaning component is located on the surface of the flash removal component;
[0033] The flash removal component includes a suction cup 201, the suction cup 201 is installed on the top surface of the bottom plate 1, a flash removal plate 205 is arranged above the suction cup 201, a support frame 202 is fixedly connected to the top surface of the bottom plate 1, an electric push rod 203 is arranged above the support frame 202, a placement frame 204 is arranged inside the support frame 202, and the flash removal plate 205 is located inside the placement frame 204;
[0034] The cleaning component includes an air extraction pump 207. A collection box 208 is arranged on the left side of the air extraction pump 207. A second filter screen 209 and two cleaning pipes 210 are arranged inside the collection box 208. Both of the two cleaning pipes 210 are located on the left side of the second filter screen 209. A box door 211 is hinged on the left side surface of the collection box 208. Two ventilation openings are formed through the front surface of the placement frame 204. The two ventilation openings are respectively located on the upper and lower sides of the flash removal plate 205. A first filter screen 206 is arranged inside the ventilation openings. The bottom surface of the electric push rod 203 is fixedly connected to the top surface of the support frame 202. The bottom end surface of the output rod of the electric push rod 203 penetrates through the top surface of the support frame 202 and extends to the inside of the support frame 202. The bottom end surface of the output rod of the electric push rod 203 is fixedly connected to the top surface of the placement frame 204. The side surface of the first filter screen 206 is fixedly connected to the inner wall of the ventilation opening. The side surface of the second filter screen 209 is fixedly connected to the inner side surface inside the collection box 208. The bottom surface of the collection box 208 and the bottom surface of the air extraction pump 207 are both fixedly connected to the top surface of the support frame 202. The left end surface of the air extraction pipe of the air extraction pump 207 fixedly penetrates through the right side surface of the collection box 208 and extends to the inside of the collection box 208. The air extraction pipe of the air extraction pump 207 is located on the right side of the second filter screen 209. The outer end surfaces of both of the two cleaning pipes 210 fixedly penetrate through the top surface inside the collection box 208 and the front and rear side surfaces of the placement frame 204 and extend to the inside of the placement frame 204. The two cleaning pipes 210 are respectively located on the upper and lower sides of the flash removal plate 205. The cleaning pipes 210 are arranged as telescopic hoses.
[0035] Meanwhile, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0036] During operation, first, the soap block is fixed by the suction cup 201. Select a suitable flash removal plate 205 and place it into the placement frame 204. When the top surface of the flash removal plate 205 contacts the baffle 301, use the bolt 302 to fix the flash removal plate 205 in the placement frame 204. Turn on the electric push rod 203. The output rod of the electric push rod 203 extends and drives the connected placement frame 204 to move downward, so that the flash removal plate 205 moves downward to remove the flash of the soap block. Turn on the air extraction pump 207. The air extraction pump 207 extracts the gas in the collection box 208, so that the collection box 208 drives the two cleaning pipes 210 to suck the flash on the upper and lower sides of the flash removal plate 205 into the collection box 208. The flash is filtered by the second filter screen 209. The cleaned flash remains in the collection box 208. The gas in the collection box 208 is extracted by the air extraction pump 207. Open the box door 211 to clean the flash collected in the collection box 208.
[0037] Through the setting of the flash removal mechanism 2, the flash removal component uses the flash removal plate 205 to remove the flash of the soap block, the cleaning component uses the cleaning pipe 210 to clean the flash attached to the flash removal plate 205, and the placement frame 204 prevents the splashing of the removed flash, reducing manual operation and improving the flash removal efficiency of the flash removal mechanism of the soap molding equipment for the soap flash.
[0038] Embodiment 2:
[0039] On the basis of Embodiment 1, the connection mechanism 3 includes a baffle 301. The rear side of the baffle 301 is fixedly connected to the inner rear side of the placement frame 204. The bottom surface of the baffle 301 is in contact with the top surface of the flash removal plate 205. A bolt 302 is provided on the outer side of the placement frame 204. The inner end face of the bolt 302 threadedly penetrates the outer side of the placement frame 204 and the outer side of the flash removal plate 205 and extends to the inner wall of the flash removal plate 205.
[0040] Through the setting of the connection mechanism 3, the baffle 301 facilitates the positioning of the flash removal plate 205 in the placement frame 204, facilitates the installation and disassembly of the flash removal plate 205, and improves the application range of the flash removal mechanism of the soap molding equipment.
[0041] The above are only the preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the application shall be included in the protection scope of the present application.
Claims
1. A flash removal mechanism for a soap molding device, comprising a bottom plate (1), characterized in that: A burr removal mechanism (2) and a connection mechanism (3) are provided above the bottom plate (1), and the connection mechanism (3) is located on the surface of the burr removal mechanism (2); The flash removal mechanism (2) comprises a flash removal component and a cleaning component; The cleaning component is located on the surface of the flash removal component; The flash removal component comprises a suction cup (201), the suction cup (201) is installed on the top surface of the base plate (1), a flash removal plate (205) is arranged above the suction cup (201), a support frame (202) is fixedly connected to the top surface of the base plate (1), an electric push rod (203) is arranged above the support frame (202), a placement frame (204) is arranged inside the support frame (202), and the flash removal plate (205) is located inside the placement frame (204); The cleaning component comprises an air pump (207), a collecting box (208) is arranged on the left side of the air pump (207), a second filter screen (209) and two cleaning pipes (210) are arranged inside the collecting box (208), the two cleaning pipes (210) are both located on the left side of the second filter screen (209), a box door (211) is hinged on the left side of the collecting box (208), and two ventilation holes are opened through the front of the placement frame (204), the two ventilation holes are respectively located on the upper and lower sides of the flash removal plate (205), and a first filter screen (206) is arranged inside the ventilation holes.
2. The flash removal mechanism of a soap molding device according to claim 1, characterized in that: The bottom surface of the electric push rod (203) is fixedly connected to the top surface of the support frame (202); the bottom end surface of the output rod of the electric push rod (203) penetrates the top surface of the support frame (202) and extends to the inner side of the support frame (202); the bottom end surface of the output rod of the electric push rod (203) is fixedly connected to the top surface of the placement frame (204).
3. The flash removal mechanism of a soap molding device according to claim 1, characterized in that: The side surface of the first filter screen (206) is fixedly connected to the inner wall of the ventilation opening, and the side surface of the second filter screen (209) is fixedly connected to the inner side surface of the collection box (208).
4. The flash removal mechanism of a soap molding device according to claim 1, characterized in that: The bottom surface of the collection box (208) and the bottom surface of the air pump (207) are both fixedly connected to the top surface of the support frame (202).
5. The flash removal mechanism of the soap molding equipment according to claim 1, characterized in that: The left end face of the suction pipe of the suction pump (207) is fixedly passed through the right side face of the collection box (208) and extends into the interior of the collection box (208). The suction pipe of the suction pump (207) is located on the right side of the second filter screen (209).
6. The flash removal mechanism of the soap molding equipment according to claim 1, characterized in that: The outer end surfaces of the two cleaning tubes (210) are fixedly passed through the inner top surface of the collection box (208) and the front and rear sides of the placement frame (204) and extend into the interior of the placement frame (204). The two cleaning tubes (210) are respectively located on the upper and lower sides of the flash removal plate (205). The cleaning tubes (210) are configured as retractable hoses.
7. The flash removal mechanism of the soap molding equipment according to claim 1, characterized in that: The connection mechanism (3) comprises a baffle (301), the rear side of the baffle (301) is fixedly connected to the rear side of the interior of the placement frame (204), the bottom surface of the baffle (301) is in contact with the top surface of the burr removal plate (205), a bolt (302) is arranged on the outside of the placement frame (204), and the inner end surface of the bolt (302) has a thread that penetrates the outer side of the placement frame (204) and the outer side of the burr removal plate (205) and extends to the inner wall of the burr removal plate (205).