Memory foam processing and compressing equipment

By introducing guide structures and roller rods into memory foam processing equipment, the problem of memory foam being too thick or too thin during compression is solved, a higher quality compression effect is achieved, and the memory foam surface is protected.

CN222904670UActive Publication Date: 2025-05-27PUTIAN CHAOSHUANG NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421672434.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-27
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

Existing memory foam processing equipment can easily lead to memory foam being too thick or too thin during the compression process, increasing the generation of defective products.

Method used

A memory foam processing and compression equipment is designed, using a guide structure and roller rod to guide and convey the memory foam to ensure uniform compression and protect the memory foam surface through the airbag layer to avoid wear.

Benefits of technology

It effectively avoids the problem of locally too thick or too thin during the compression process of memory foam, reduces the generation of defective products, and protects the integrity of the surface of memory foam.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses memory foam processing and compressing equipment. The device structurally comprises a conveying table, a stand column matched with the conveying table, a driving motor arranged on a top plate of the stand column, a connecting rod located below the top plate of the stand column and connected with the driving motor, a pressing plate connected with the lower end of the connecting rod, and side plates arranged on the front side and the rear side of the pressing plate. The supporting plate is arranged on the lower surface of the pressing plate and is in sliding fit with the pressing plate. The memory foam compression device has the beneficial effects that the guide structure of the memory foam is arranged on the surface of the side plate, so that the effect of guiding the memory foam which is about to be input to the lower part of the compression plate can be achieved, and the situation that the memory foam is locally compressed to be too thick or blocked to enter compression due to improper placement or conveying of the memory foam is avoided; or the phenomenon of over-thin pressing is avoided; an air bag layer and a rolling shaft rod capable of rolling along with conveying of the memory foam are arranged on the face, making contact with the memory foam, of the guide structure, protection on the surface of the memory foam is guaranteed, and abrasion and other phenomena are prevented.
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Description

Technical Field

[0001] The present invention relates to the field of memory foam processing equipment, and more precisely, to a memory foam processing and compressing equipment. Background Art

[0002] Memory foam, also known as memory foam or slow rebound foam, is a polyurethane foam material with special compression and rebound properties. It was originally developed by NASA for the in-cabin seats and mattresses of space pilots to reduce the pressure and comfort problems of astronauts in a zero-gravity state.

[0003] During the process of transporting and extruding memory foam by a memory foam processing and compressing equipment, there are often phenomena where the extruded memory foam is too thick or too thin in some areas, resulting in an increase in defective products.

[0004] Therefore, there is an urgent need for a memory foam processing and compressing equipment that can effectively compress memory foam and improve production quality. Summary of the Invention

[0005] Aiming at the deficiencies of the existing technology, the purpose of the present invention is to provide a memory foam processing and compressing equipment to solve the defect that in the existing memory foam processing equipment, during the process of transporting and extruding memory foam, there are often phenomena where the extruded memory foam is too thick or too thin in some areas, resulting in an increase in defective products.

[0006] To achieve the above purpose, the present invention is realized through the following technical solutions:

[0007] A memory foam processing and compressing equipment, its structure includes a conveying table, columns matched with the conveying table, a driving motor arranged on the top plate of the columns, a connecting rod located below the top plate of the columns and connected to the driving motor, a pressing plate connected to the lower end of the connecting rod, side plates arranged on both the front and rear sides of the pressing plate, a guiding structure located on the left surface of the side plates, and a supporting plate arranged on the lower surface of the side plates and in sliding fit. The guiding structure includes a support rod with its head and tail ends respectively connected to the side plates, a rotating shaft sleeved on the support rod, a movable plate connected to the rotating shaft, an airbag layer arranged on the front surface of the movable plate, and a roller rod located on the left surface of the movable plate;

[0008] There are two guiding structures, which are respectively arranged in opposite vertical planes and are both connected to the side plates.

[0009] As a further solution of the present invention, the position where the side plate contacts the rotating shaft is provided with a suitable groove, a rectangular frame groove arranged in the middle of the groove, and a fastening strip located inside the rectangular frame groove and matched with the rotating shaft to realize the adjustment setting of the guiding structure.

[0010] As a further aspect of the present invention, the fastening strip has magnetism.

[0011] As a further aspect of the present invention, a fitting groove is provided on the surface of the rotating shaft facing the groove side, and the guiding range for compression can be adjusted according to the size of the memory foam.

[0012] As a further aspect of the present invention, the fitting grooves are evenly and equidistantly distributed and are integrally structured with the rotating shaft.

[0013] As a further aspect of the present invention, the roller rod and the movable plate are installed in a movably detachable manner, and there is a movable gap at the installation position, facilitating the conveyance of multiple memory foams. At the same time, it can prevent the memory foam from being too thick locally or being blocked from entering the compression due to improper conveyance, resulting in uneven thickness of the compressed memory foam.

[0014] As a further aspect of the present invention, the roller rod and the movable plate are installed in a movably detachable manner, and there is a movable gap at the installation position, enabling the roller rod to roll movably, thereby assisting the conveyance of the memory foam into the compression process.

[0015] As a further aspect of the present invention, the pressing plate includes a fixing plate and a cavity compression plate, the cavity compression plate.

[0016] As a further aspect of the present invention, the airbag layer and the movable plate are installed in a detachable and movable structure.

[0017] Advantages of the Invention

[0018] Compared with a traditional memory foam processing and compressing device, the present invention has the following advantages:

[0019] In the present invention, by providing a guiding structure for the memory foam on the surface of the side plate, it can guide the memory foam that is about to be input below the compression plate, avoiding local over-thickness or blockage from entering the compression due to improper placement or conveyance of the memory foam, resulting in uneven thickness of the compressed memory foam.

[0020] An airbag layer is provided on the surface in contact with the guiding structure and the memory foam, and a roller rod that can roll along with the conveyance of the memory foam is provided to ensure the protection of the surface of the memory foam and prevent wear and other phenomena. Brief Description of the Drawings

[0021] Other features, objects, and advantages of the present invention will become more apparent by reading the detailed description of the non-limiting embodiments with reference to the accompanying drawings.

[0022] In the drawings:

[0023] Figure 1Schematic structural diagram of a memory foam processing and compressing device of the present invention;

[0024] Figure 2 For the present invention Figure 1 Schematic structural diagram of A in;

[0025] Figure 3 Top view structural diagram of the guiding structure of the present invention;

[0026] Figure 4 Schematic structural diagram of the connection between the connecting rod and the pressing plate of the present invention.

[0027] In the figure: conveying table - 1, column - 2, driving motor - 3, connecting rod - 4, pressing plate - 5, side plate - 6, guiding structure - 7, support plate - 8, support rod - 71, rotating shaft - 72, movable plate - 73, airbag layer - 74, roller rod - 75, groove - 61, rectangular frame groove - 62, fastening strip - 63, fitting groove - 721. Detailed implementation manners

[0028] To make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.

[0029] Embodiment:

[0030] As Figures 1-4 shown, the present invention provides a technical solution for a memory foam processing and compressing device:

[0031] As shown in the figure, a memory foam processing and compressing device, its structure includes a conveying table 1, a column 2 that cooperates with the conveying table 1, a driving motor 3 arranged on the top plate of the column 2, a connecting rod 4 located below the top plate of the column 2 and connected to the driving motor 3, a pressing plate 5 connected to the lower end of the connecting rod 4, side plates 6 arranged on the front and rear sides of the pressing plate 5, a guiding structure 7 located on the left surface of the side plate 6, and a support plate 8 arranged on the lower surface of the side plate 6 and slidingly matched. The guiding structure 7 includes a support rod 71 whose head and tail ends are respectively connected to the side plate 6, a rotating shaft 72 sleeved on the support rod 71, a movable plate 73 connected to the rotating shaft 72, an airbag layer 74 arranged on the front surface of the movable plate 73, and a roller rod 75 located on the left surface of the movable plate 73;

[0032] There are two guiding structures 7 and they are respectively arranged in opposite vertical planes, both connected to the side plate 6.

[0033] The position where the side plate 6 contacts the rotating shaft 72 is provided with a matching groove 61, a rectangular frame groove 62 arranged in the middle of the groove 61, and a fastening strip 63 located inside the rectangular frame groove 62 and cooperating with the rotating shaft 72 to realize the adjustable setting of the guiding structure.

[0034] The fastening strip 63 has magnetism.

[0035] On one side of the surface of the rotating shaft 72 facing the groove 61, a fitting groove 721 is provided, which can adjust the range of guiding and entering compression according to the size of the memory foam.

[0036] The fitting grooves 721 are evenly and equidistantly distributed and are an integral structure with the rotating shaft 72.

[0037] The roller rod 75 and the movable plate 73 are installed in a movably detachable manner, and there is a movable gap at the installation position, facilitating the conveying of multiple memory foams, and at the same time preventing the memory foam from being locally too thick or blocked from entering compression due to improper conveying, resulting in local over-thick or over-thin compression of the compressed memory foam.

[0038] The roller rod 75 and the movable plate 73 are installed in a movably detachable manner, and there is a movable gap at the installation position, enabling the roller rod to move and roll, thereby assisting in the conveying of the memory foam and entering the compression process.

[0039] The pressing plate 5 includes a fixed plate and a cavity compression plate, the cavity compression plate.

[0040] The airbag layer 74 and the movable plate 73 are installed in a detachable and movable structure.

[0041] The specific implementation principle is as follows: Place the memory foam to be compressed on the upper surface of the conveying table 1. The conveying table 1 is powered on and starts to convey the memory foam into the compression process for compression operation.

[0042] After the driving motor 3 is powered on and starts, it cooperates with the connecting rod 4 to move the pressing plate 5 downward. Through the sliding cooperation of the side plate 6 and the support plate 8, the required compression thickness is adjusted. The memory foam can be orderly conveyed under the guidance of the movable plate 73 and in contact with the roller rod 75, and the side surface of the memory foam can be prevented from being worn under the contact of the airbag layer 74. The memory foam enters below the pressing plate 5 through the guiding structure 7. The driving motor 3 drives the connecting rod 4 to make the pressing plate 5 compress the memory foam.

[0043] At the same time, by using the contact between the movable plate 73 and the side plate 6, the buckling strip 63 and the rotating shaft 72 are adjusted and rotated to the required position, so as to realize the guiding entry of different durations of memory foam and achieve effective compression processing.

[0044] The foregoing has shown and described the basic principles, main features and advantages of the present invention. For a person skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the spirit or basic features of the present invention, the present invention can be implemented in other specific forms. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes that fall within the meaning and scope of the equivalent elements of the claims in the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.

[0045] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A memory foam processing and compression device, the structure of which comprises a conveying platform (1), a column (2) matched with the conveying platform (1), a driving motor (3) arranged on the top plate of the column (2), a connecting rod (4) located below the top plate of the column (2) and connected to the driving motor (3), a pressing plate (5) connected to the lower end of the connecting rod (4), a side plate (6) arranged on the front and rear sides of the pressing plate (5), a guiding structure (7) located on the left side surface of the side plate (6) and a supporting plate (8) arranged on the lower surface of the side plate (6) and slidably matched, characterized in that: The guide structure (7) comprises a support rod (71) connected to the side plate (6) at both ends, a rotating shaft (72) sleeved with the support rod (71), a movable plate (73) connected to the rotating shaft (72), an air bag layer (74) arranged on the front surface of the movable plate (73), and a roller rod (75) located on the left side surface of the movable plate (73); The guide structures (7) are provided with two and are arranged in opposite vertical surfaces, and are both connected to the side plate (6).

2. The memory foam processing and compression device according to claim 1, characterized in that: The position where the side plate (6) contacts the rotating shaft (72) is provided with an adapting groove (61), a rectangular frame groove (62) arranged in the middle of the groove (61), and a buckling strip (63) located inside the rectangular frame groove (62) and matched with the rotating shaft (72).

3. The memory foam processing and compression device according to claim 2, characterized in that: The buckle strip (63) is magnetic.

4. The memory foam processing and compression device according to claim 2, characterized in that: The rotating shaft (72) is provided with a sleeve groove (721) on the side facing the groove (61).

5. The memory foam processing and compression device according to claim 4, characterized in that: The sleeve grooves (721) are evenly and equidistantly distributed and are an integrated structure with the rotating shaft (72).

6. The memory foam processing and compression device according to claim 1, characterized in that: The roller rod (75) and the movable plate (73) are installed in a movable and detachable manner, and a movable gap is left at the installation position.

7. The memory foam processing and compression device according to claim 1, characterized in that: The air bag layer (74) and the movable plate (73) are installed in a detachable movable structure.